MAZDA 323 1989 Factory Repair Manual

HOOD
. COMPONENTS
Removal / Installation
1. Remove in the order shown in the figure.
2. Install in the reverse order of removal.
Note
l Remove the radiator grille for removal of the hood lock. (Refer to page S-51.)
19-25
(1.9-2.6, 19-25 11.9-2.6s
[80-110 cm-kg, 69-96 in-lb) 7.8-11 N.m L mfj

N.m (m-kg, ft-lb
p ,mx.nnE.
1. Washer pipe 6. Weatherstrip
2. Hood hinge 7. Hood stay
3. Hood 8. Hood lock
Adjustment Note . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-6 Adjustment Note ..,.,...................... page S-6
4. Hood insulator 9. Release wire
5. Hood deflector
S-5

HOOD
Adjustment Note
Hood
9*2
(0.35 * 0.08)’
“ I
>
P SEC.A-A
;; ‘, Adjust the hood laterally and vertically by loosening the hood-
to-hinge mounting bolts and repositioning the hood. .-
Tightening torque:
19-25 N.m (1.9-2.6 m-kg, 14-19 ft-lb)
ii1
‘ -~ 1. J -I SEC.B-B
03uosx-oc 16
Hood lock
Adjust the hood lock after the hood has been aligned. Loos-
en the hood lock mounting bolts and nut and align the lock
with the striker on the hood.
Tightening torque
Bolts: 7.8-l 1 N-m (80-I 10 cm-kg, 69-95 in-lb)
Nut: 19-25 N,rn (1.9-2.6 m-kg, 14-19 ft-lb)
S-6

FRONT FENDER PANEL S
FRONT FENDER PANEL
COMPONENTS
Removal / Installation
1, Remove in the order shown in the figure.
7 Install in the reverse order of removal.
-. . . .-.-*. . .
6.9-9.6 N.m (70-100
13uosx-004
1. Front combination light
Removal I Installation . . . . . . . . . . . . . . . . . . . . . Section T
2. Radiator grille
Removal I Installation .,................ page S-51
3. Headlight, lower grille molding
Removal / Installation .,,.,......,......... Section T 4. Front flap
5. Mud guard
6. Front fender panel
s-7

FRONT DOOR
FRONT DOOR
COMPONENTS
Removal / Installation
1. Disconnect the negative battery cable.
2. Remove in the order shown in the figure.
3. Install in the reverse order of removal
Note
l Remove the front door trim and door screen for removal of the checker.
(Refer to pages S-10, 11.)
\
J
N.m (m-kg, ft-lb)
1. Harness connector
5. Door lock striker
2. Checker pin
Adjustment Note .,......................... page S-9
3. Hinge
6. Checker 4.
Front door
Adjustment Note . . . . . . . . . . . . . . . . . . . . . . . . . . .
page S-9
S-8

FRONT DOOR S
03uosx-01’
PROTEGk 6
f 1.5 (0.24 f 0.06)
HATCHBACK: 6.3
f 1.5 (0.25 f 0.06
mm (in)
Adjustment Note
Door lock striker
1. Verify that the door can be closed easily and that there is
no looseness. If there is a problem, loosen the striker mount-
ing screws and adjust by moving the striker vertically or
laterally.
2. Check the rear offset of the door to the body (or rear door).
If there is a problem, adjust it by moving the door lock striker
laterally.
Tightening torque:
18-28 N-m (1.8-2.7 m-kg, 13-20 ft-lb)
Note
l Use a TORX drive bit for removal/installation of the
door lock striker.
Front door
Loosen the hinge bolts and adjust as shown in the figure. Tight-
en the bolts to the specified torque.
Tightening torque:
18-29 N-m (1.8-3.0 m-kg, 13-22 ft-lb)
s-9

FRONT SIDE WINDOW REGULATOR AND GLASS
FRONT SIDE WINDOW REGULATOR AND GLASS
COMPONENTS
Removal / Installation
1, Raise the front door glass 1 1Omm (4.33 in) from the fully open position.
2. Disconnect the negative battery cable.
3. Remove in the order shown in the figure, referring to
Removal Note.
4. Install in the reverse order of removal.
Caution
l Remove the door screen carefully so that it may be reused.
Note
l Refer to page S-56; Removal of the door mirror for removal of the inner garnish.
-lATCHBACK
9 9
61-67 in-lb)
61-67 in-lb
1.1 . . v.. (70-100 cm-kg, 61-67 in-lb)
1. Regulator handle (Manual regulator)
7. Door screen
Removal
Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-12
8. Front door glass
2. Inner garnish
9. Glass run channel
3. Front door trim (Manual window)
10. Manual window regulator
4. Front door trim (Power window)
11. Power window regulator
5. Inner handle
6. Sealing pad Inspectron . . . , . . . . . , . . . , . . . . . . . . . . . . . . . . . . . . .
page S-32
s-10

FRONT SIDE WINDOW REGULATOR AND GLASS
‘ROTEGk
(70-100 cm-kg,
81-87 in-lb)
(70-100 cm-kg,
81-87 in-lb)
0
1. Regulator handle (Manual regulator) 7. Door screen
Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-12 8. Front door glass
2. Inner garnish 9. Glass run channel
3. Front door trim (Manual window) 10. Manual window regulator
4. Front door trim (Power window) 11. Power window regulator
5. Inner handle Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-32
6. Sealing pad
S-l 1

S FRONT SIDE WINDOW REGULATOR AND GLASS
SMCJOSX-01
Removal Note
Regulator handle
Remove the regulator handle installation clip with a rag as
shown in the figure.
s-12

FRONT DOOR LOCK AND OPENER S
FRONTDOORLOCKANDOPENER
COMPONENTS
Removal / Installation
1. Raise the front door glass fully to remove the door lock assembly.
2. Disconnect the negative battery cable.
3. Remove in the order shown in the figure, referring to
Removal Note.
4. Install in the reverse order of removal.
Caution
l Remove the door screen carefully so that it may be reused.
Note
l Refer to page S-56; Removal of the door mirror for removal of the inner garnish.
1ATCHBACK
1. Regulator handle (Manual regulator) 7. Door screen
Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-12 8. Lock control (Power door lock)
2. Inner garnish 9. Front door lock assembly
3. Front door trim (Manual window) 10. Outer handle
4. Front door trim (Power window) 11. Lock cylinder retainer
5. Inner handle 12. Lock cylinder
6. Sealing pad
s-13

S
r
FRONT DOOR LOCK AND OPENER
- 1
PROTEGk
03uosx
1. Regulator handle (Manual regulator)
Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page
2. Inner garnish
3. Front door trim (Manual window)
4. Front door trim (Power window) 5. Inner handle
6. Sealing pad 7.
Door screen S-12 8.
Lock control (Power door 9.
Front door lock assembly 10.
Outer handle 11.
Lock cylinder retainer 12.
Lock cylinder lock) .-,
S-l 4