wiring diagram MAZDA 323 1992 Workshop Manual Suplement

Mazda 323
o Workshop
b Manual CONTENTS
r Title Section
IG eneral Information
Pre-Delivery inspection and
Scheduled Maintenance
Supplement
I Lubrication System
j Cooling System
FOREWORD
This is a supplement to the workshop manu-
a!(s) shown below. This supplement describes
service procedures of. new or modified me-
chanicat and/or ekctrical systems. For service
procedures and important safety notices not
contained in this supplement, please refer to
the previous workshop manual.
Workshop Manual:
Form No.1 203-l O-89F (vol. 1)
1206-1 O-89F (Vol.2)
1229-l O-89L
1275-l O-91 c
b
All information in this supplement was the
latest available at the time of printing, ail alter-
nations related to modifications will be notified
by Service Sulletin. Carburetor
m !I
Fuel and
Emission
Controt
System EGi unieaded Fuel BP (DOHC
and S
Diesel
-Electrica I System
I-- Clutch
Manual
Transaxie
1 Electronically Co Introlled
I
Automatic
Transaxle Hydraulicaf~y’Co~~~rull=;u
1 Transfer
Mazda Motor Corporation
HIROSHIMA, JAPAN [ Propefier Shaft
1 Front and Rear Axles
P ISteerIng System
APPLICATION:
This manual is applicable to vehicles beginning
with the Vehicle Identification Numbers (VIN)
shown on the following page. Braking System
IWheels and Tires
ISusiension
1 Bodv Electricat System
1 Heater and Air Conditioner System
1 Technical Data
Special Toots
Parts Index
/ Wiring Refer to the form No.
, Diagram 5232-l 0-92A
--
This manual explains onty the secticlns marked with shadows (-1
0 1992 Mazda Motor Corporation
PR1NTED tN JAPAN, JAN., ‘92 @I
1318010192A

F3
c
FUEL AND EMISSION
CONTROL
SYSTEMS
i
INDEX . . . . . . . . l ..,.... *..,. . . . . . . m...*.*...*..... F3- 2
UUTLtNE
...................................... F3- 4
OUTLINE OF CONSTRUCTION.. ....
F3- 4
SYSTEM DIAGRAM ...................... F3- 5
VACUUM HOSE ROUTING
DIAGRAM
................................. F3- 6
WIRING DIAGRAM.. .....................
F3- 7
ECU RELATIONSHIP DIAGRAM ...... F3- 8
SPECIFICATIONS.. ....................... F3- 9
TURBOCHARGER CONTROL .......... F3-IO
OUTLINE
.................................... F3-10
SYSTEM DIAGRAM ...................... F3-10
WASTEGATE CONTROL ............... F3-11
FUEL SYSTEM
.............................. F3-12
OUTLINE ....................................
F3-12
CONTROL SYSTEM .......................
F3-13
STRUCTURAL VIEW .....................
F3-13
PRESSURE REGULATOR
CONTROL SYSTEM ....................
F3-14 SUPPLEMENTAL SERVICE
tNFOF?MATtON
............................. F3-I 5
SELF-DtAGNOStS FUNCTtON.. ........
F3-16
OUTLINE ....................................
F3-16
SERVICE CODE NUMBERS..
......... F3-16
TROU8LESHOOTtNG GUtDE
........... F3-19
RELATIONSHtP
CHART.. F3-19 ..............
DIAGNOSTIC JNDEX
.................... F3-20
PRECAUTIONS
............................
F3-21
SYMPTOM TROUBLESHOOTING .... F3-22
TURBOCHARGERCONTROL
SYSTEM ......................................
F3-37
TURBOCHARGER F3-37 ........................
WASTEGATE SOLENOID VALVE.. .. F3-38
INTERCOOLER ............................
F3-39
FUELSYSTEM ..............................
F3-40
FUEL PUMP ................................
F3-40
FUEL PUMP RESISTOR/RELAY ......
F3-40
PRESSURE
REGULATOR .............. F3-41
INJECTOR ..................................
F3-42
INJECTOR RESISTOR
................... F3-42
PRESSUR REGULATOR CONTROL
SYSTEM ......................................
F3-43
SOLENOID VALVE (PRESSURE
REGULATOR CONTROL)
............. F3-43
CONTROL SYSTEM
....................... F3-44
PREPARATION ............................ F3-44
ENGINE CONTROL UNIT (ECU) ..... F3-45
7 3EOF3-301

F3 SELF-DIAGNOSIS FUNCTION
:ODE NO. 25 {SOLENOlD VALVE - PRESSURE REGULATOR CONTROL) (Low temperature opoeration)
INSPECTION ACTION
Disconnect connector from ECU; IS there battery Yes Check ECU termrnal connector for poor
voltage at ECU terminal 2T (G/C) wrth Ignition connection
switch ON?
4 If OK, replace ECU
CT page F3-2
c3 If not OK, repatr or replace connector
NO Go to next step
2 In same condition as rn Step 1. is there battery Yes Repair or replace wlrrng harness (G/O)
voltage at sofenord vatve (PRC low temp.) con-
nector termrnal wrre (G/O)?
NO Go to next step
3 Is solenord valve (PRC low temp ) UK7 Yes Check for a short or open crrcuit in WII-
CT page F343 ing harness (main relay [FUEL INJ re-
lay] - solenoid valve [PRC low temp.])
NO Replace solenord valve (PRC tow temp.)
1
t3EOF3-323
CODE NO. 35 (SOLENOID VALVE - PRESSURE REGULATOR CONTROL) (High temperature opoeration)
STEP lNSPECTlON ACTlON
1 Disconnect connector from ECU: is there battery Yes Check ECU terminal connector for poor
voltage a? ECU terminal 22 (G) with rgnttlon connection
swttch ON7
4 If OK, replace ECU
J page F3-2
e If not OK, repair or replace connector
No Go to next step
2 In same condrtron as In Step 1, is there battery Yes
voltage at solenoid valve (PRC high temp.) con- Repair or replace wiring harness (G)
nector terminal wire (G)?
No Go to next step
3 Is solenoid valve (PRC high temp ) OK7 Yes Check for a short or open circuit In wir-
r;r page F343 ing harness (marn relay [FUEL INJ re-
WI - sofenord valve [PRC high temp.])
No Replace solenoid valve
(PRC high temp.)
f3EOF3-324
Circuit Diagram
ECU
I
2T 22 I
G
TO MAIN RELAY
I SOLENOID
VALVE
(PRC HIGH TEMP.)
F3-18 :3EOf3 32 5
--
TRW
RELAT
c
-..


INPUT
--
KNOCH
--
DIAGM
(TEN T
--
IGNITIi
(STAR1
--
E/L SIC
-a
P/S PR
--
A/c SYI
--
NEUTR
SWITCI
--
STUPb
--
ATMDI
SENSQ
-a
THRUI
-..
INfAk.1
--
AlFlFLC
--
UXYGE
--
WATEF
--
DlSfRl

Mazda
323
4WD
Wiring Diagram
Europe (LHD)
FOREWORD
This wiring diagram incorporates the wiring schematics
of the basic vehicle and available optional equipment.
Actual vehicle wiring may vary slightly depending on
optional equipment or local specifications, or both.
All information in this booklet is based on information
available at the time of printing. Mazda Motor Corpora-
tion reserves the right to make changes without pre-
vious notice.
CONTENTS
Mazda Motor Corporation
HIROSHIMA, JAPAN APPLICATION:
This manual is applicable to vehicles beginning with
the Vehicle Identification Numbers(VlN) shown on
the following page.
8 1992 Mazda Motor Corporation
PRINTED IN JAPAN, JAN. ‘92 R
5232-lo-92A

GENERAL INFORMATION
Wiring Diagrams
Contents of wiring diagrams . . . . . . . . . . . . . . ..*................
Using wiring diagrams . . . . . . . . . . . . . . . . . . . . . . ..*............. ............
2
............
2
Reading Wiring Diagrams
Ground points ...........................................................
3
System circuit diagram/connector diagram ..................................
4
Routing diagram ......................................................... fj
“arnesssym~,s.. ...................................................... 7
Symbols .............................................................. ..~
Logic symbols ...........................................................
10
Abbreviations used in this booklet ..........................................
10
Troubleshooting
Precautions to take when servicing an electrical system * - * * * * - * * * * * * - - * * * * * * - * 11
Handling connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
Using electrical measuring equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
Measuring voltage . ..~...................................................
14
Measuring continuity/resistance. a e e a a v e s s * e e . e e e a 1 e e . s * e e o s w e e a e e . e * w s a e e a * 1 fj
Findingshortcircuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..I......... 16

GI Wiring Diagrams
Contents of wiring diagrams
l This document comprises the 8 groups shown below. The main components are summarized in the
components location diagram at the
end of the document.
I I Gi General information A how-to on using and reading wiring diagrams, 1
using test equipment, checking harnesses and
connectors, and findrng trouble spots
Y , Ground points
- Ground routes from and to the battery
W Electrical wiring Shows main fuses and other fuses for each
schematics system
A-U Circuit diagrams for
~ individual systems Shows circuit and connector diagrams and
component and connector location diagrams
X Common connectors Shows connectors common throughout system
~ JB i Joint box complete
wiring system
I Shows internal circuits and connectors
PL Parts location
Pi index Shows location of major electrical parts
Gives page number of circuit diagram for each
component
Using wiring diagrams
l The use of the wiring diagram depends on its application. Application
-or checking
:ircuits of
ndividual
systems
For checking
ground circuit
of individual
systems Use
II Application For checking
fuse
connections
Open to page with circuit diagram and
harness routing to be used and fold out
common connector diagram or joint box
diagram.
II
For finding
page numbers
of systems and
components
Open to page with ground point diagram
and fold out common connector diagram
or joint box diagram. Use
3pen to electrical wiring schematic.
Parts Index System Index
or
Open to parts index or system index.

Reading Wiring Diagrams
Ground points
l This shows ground points of the harness.
#CIGARETTE LIGHTER
BINTERIOR LAMPS
H
3

GI Reading Wiring Diagrams
System circuit diagram/connector diagram
l These diagrams show the circuits for each system, from the power supply to the ground. The power
supply side is on the upper part of the page, the ground side on the lower part. The diagrams describe
circuits with the ignition switch off. Below is an explanation of the various points in the diagram.
I Indicates operating conditions for switches.
I
The prefix letter indicates the system in which the
:onnector is used.
JB: Joint box connections
X : Common connectors
A : Charging system/starting system
connectors
B : Engine control system connectors
C : Gauge control system connectors
D : Wiper system connectors
E : Lighting system connectors
F : Signal system connectors
G : Air-conditioning system connectors
l-l : Transmission Control sysetm connectors
I : Interior lamp system connectors
J : Audio/radio connectors
K : Power window/power door lock system
connectors
L : Remote control mirror system connectors
M : Sliding sunroof system connectors
N : Power steering/4-wheel steering system
connectors
0 : Anti-lock brake system connectors.
P : Power seat/seat heater system connectors
Q : Auto cruise control system connectors
R : Auto adjusting suspension system
connectors
S : Passive shoulder belt control/Airbag system
connectors
T : Others
Y : Ground connector
4
IGNITION SYSTEM mENGINE CONTROL
A harness ground is represented differently than
a unit ground.
Types of grounds
Harness
Unit Symbol

k
Reading Wiring Diagrams GI
SYSTEM =F\UEL INJECTION SYSTEM i-1 Indicates shielded wire. *
I
*Shielded wire:
Prevents signal disturbances from
electrical interference.
Wire is covered by a metal meshing for
grounding. . Current flows in the direction of the arrow. t
l Two-color wires are indicated by a two-letter
symbol. The first indicates the base color of the
wire, the second the color of the stripe.
For example:
W/R is a white wire with a red strip
BR/Y is a brown wire with a yellow strip
Symbol
(Example) Soled color wire Striped wire
White(base color)
Red(stripe)
l
The harness symbol is in ( ) following the
harness symbols (refer to GI-7.).
T L The number indicates that the circuit
continues to the related system
l Male and female connectors are represented as follows in
the circuit and connector diagrams.
CirZirb~ldiagram Connector
diagram symbol
Mata
l Like connectors are linked by dashed lines between the
connector symbols.
@Connector diagrams show connectors on the harness side.
The terminal indicates the view from the harness side.
(Example)
Connector on harness side *
View horn herness side
0 Colors for connectors except milk-white are given in
locations.
a Unused terminals are indicated by x

GI Reading Wiring Diagrams
Routing diagram
l The routing diagram shows where electrical components are on the system circuit diagram by call out line
and connector symbols.
l Specified values are listed beside the routing diagram or on the following page.
Shows the names of components in routing diagrams. Shows the ground in system
diagrams. JOINT B
Shows values for determining
whether an electrical component
is good.
6