lights MAZDA 626 1987 Owner's Manual

WARNING LIGHT AND SENDER 1 5
76G15X-090
Seat Belt Warning Light
76G15X-043
EC-AT Mode Indicator Light

POWER and ECONO indicator lights
do
not
il-
luminate.

NG
Check the hold switch. Refer
to
page 7B—63
NG
Replace the switch.

OK
NG
Check the mode switch. Refer
to
page 7B—63
NG
Replace the switch.

fOK

Replace the bulb
or
repair the harness (Meter
to
mode switch, EC-AT switch
to
control unit).

76G15X-091
76G15X-044
15—37

1 5 WARNING AND SENDER
Shift Indicator Light
All shift indicator lights do not Illuminate when ignition switch on. (other warning light are all right.)

Check the voltage
at BY
terminal
of
the inhibitor switch connector with ignition switch
on.

Terminal Voltage
BY 12V

NG
Repair the harness (Fuse box
to
inhibitor switch).

OK

Check the inhibitor switch. Refer
to
page 7B—65
NG
Replace the inhibitor switch. Check the inhibitor switch. Refer
to
page 7B—65 Replace the inhibitor switch.

OK
NG
Check the bulbs
of
the shift indicator lights.
NG
Replace the bulb.

OK

Turn the ignition switch on, and check the voltage
at
each terminal
of
the meter connector with each con-dition.
Terminal Selector lever Voltage
YL (2J) P 12V
RG (1L) R 12V
YR (2L) N 12V
Y(1V) D 12V
YB (1S) 2 12V
YW (1M) 1 12V

NG
Repair the harness (Inhibitor switch
to
meter).

76G15X-087
O/D OFF Indicator Light
OK

Repair the harness (O/D OFF switch
to
ground).

76G15X092
15-38

CENTRAL PROCESSING UNIT (CPU) 1 5
REMOVAL AND INSTALLATION
1. Disconnect the negative battery cable.
2. Disconnect the CPU connectors.
3. Release the lock and remove the CPU from the
joint box.
4. Install in the reverse order of removal.
ON-VEHICLE INSPECTION
Note: Check the voltage between "a through
I" terminal and ground.
Check the continuity between "m,
n" terminal and ground.
86U15X-075

Terminal Connecting
to
Measurement condition Measurement value
a Interior light and courtesy lights Any time Approx.
12V

b Batterv Anv time Approx.
12V

c No used
— —

d Ground Anv time OV
e Seat belt warning light Ignition switch
ON
Approx.
12V

f Enaine control unit Enaine runnina Approx.
12V

g Key cylinder illumination light Any time Approx.
12V

i Key reminder switch Insert the key into the cylinder
Pull out the key from the cylinder
Approx.
12V

OV
j Ignition switch (ON) Ignition switch
ON

Ignition switch OFF
or
ACC
Approx.
12V

OV
k Ignition switch (ACC) Ignition switch
ON or
ACC
Ignition switch OFF
Approx.
12V

OV
I Light switch (In the combination switch) Turn the light switch ACC and
ON

Light switch OFF
Approx.
12V

OV
m Seat belt switch Seat belt fastened
Seat belt unfastered

OQ

OO
n Door switch Door closed
Door open
OO
on

76G15X-009
15—43

1 5 TURN AND HAZARD LIGHT
TROUBLESHOOTING
Note
Check the TURN 15A fuse in the fuse box before troubleshooting.

Terminal Voltage
H (BG) 12V

OK

Check the voltage between each terminal
of
flasher unit connector and
a
body ground with each con-dition.
Terminal Condition Voltage
A(B) Any time OV
E (BR) Turn switch
is
Riaht 12V
F (GY) Turn switch
is
left 12V
H (Br) Anv time 12V

OK
Turn function does not operate.

Check the flasher unit. Refer
to
page 15—47

OK

Check the turn signal switch. Refer
to
page 15—14

OK
NG
NG

Check the voltage
at H
(BG) terminal
of
the combina-tion switch (Turn).
Replace the unit.
Replace the switch.

NG
Repair harness. (Fuse box
to
combination switch)
Repair harness.

NG

Terminal Wiring harness
A (B) Flasher unit
to
ground
E (BR) Flasher unit
to
combination switch
F (GY) Flasher unit
to
combination switch
H (Bri Fuse box
to
Flasher unit
Check the lights and wiring harness (Each bulb
to a

body ground)

NG
Replace the lights
or
repair the wiring harness.

OK

Repair harness. (Flasher unit
to
each bulb)
76G15X-045
Hazard function does not operate. (Turn func-tion is normal)

Check the hazard switch. Refer
to
page 15—19,
20
OK
NG
Replace the switch.
Check the voltage
at
each terminal
of
the hazard
switch connector.
Terminal Voltage
B (GR) 12V
D (B) OV

15-46
NG
Repair the wiring harness. (Flasher unit
to
hazard
switch, hazard switch
to
ground)

OK

Check the flasher unit. Refer
to
page 15—47
NG
Replace the unit.

76G15X-046

TURN AND HAZARD LIGHT 1 5
Rapid flashing

Check the lights and wiring harness between each
bulb and
a
body ground (rapid flashing side).

86U15X-081
76G15X-047
INSPECTION
Hazard and Flasher Unit
For LHD
1. Check for continuity between terminals of the haz-
ard and flasher unit.

Terminal Continuity Terminal Continuity Terminal Continuity
a-c X d-e X f-g X
a-d X d-f X f-h X
a-e O d-g X g-a X
a-f O d-h X g-c X
a-g X e-a X g-d X
a-h X e-c X g-e X
c-a
o
e-d X 9-f X
c-d
o
e-f X g-h X
c-e
o
e-g X h-a
O

c-f
o
e-h X h-c
o

c-g
o
f-a X h-d
o

c-h
o
f-c X h-e
o

d-a X f-d X h-f
o

d-c X f-e X h-g
o

O: Indicates continuity
X: No
continuity

Note
Set the tester to X1000Q range.
2. If continuity is not as specified, replace the switch.
For RHD
1. Apply 12V to the "B" terminal of the unit and con-
nect "E" terminal to the ground.
2. Confirm that the two paralleled lamps come on
when connected between the "L" terminal and the
ground.
Caution
Do no reverse the polarity of the electrical
source to the terminals.
76G15X048
15—47

1 5 STOP LIGHT
Both side stop lights do not illuminate when brake on.

Check the voltage
at A
(GW) terminal
of
stop light switch connector.
NG

Terminal Voltage
A (GW) 12V
Repair harness. (Fuse box
to
stop light switch)

OK

Check the stop light switch. Refer
to
page 15—51
NG
Replace the switch.

OK

Check the voltage between each terminal
of
the stop and tail light checker connector and
a
body ground when brake
on.

Terminal Voltage
B(B) OV
C (WG) 12V
NG Repair the wiring harness. (Stop light switch
to
stop and tail light checker, stop and tail light checker
to
body ground)

OK
OK

Repair the wiring harness. (Stop and tail light checker to bulb, bulb
to
body ground)

76G15X-049
Light Checker
1. Check for continuity between terminals of the stop
and tail light checker.
Stop and tail light checker (except West
Germany)
3 c £
r -r •
I i f 1 3
76G15X050

Terminal Continuity Terminal Continuity Terminal Continuity
i + i -
Continuity
+
1
-
Continuity
i + i -
Continuity
a-b
O
c-d
X
f-a
X

a-c
O
c-f
o
f-h
0

a-d
X c-g X g-a o

a-f
o
c-h
o
g-b
o

a-a
X
d-a
o a-c o

a-h
o
d-b
o
g-d
X

b-a
o
d-c
0
a-f
o

b-c
o
d-f
o
g-h
o

b-d
X
d-g
X
h-a
o

b-f
o
d-h
o
h-b
o

b-g
X
f-a
0
h-c
o

b-h
o
f-b
o
h-d
X

c-a
0
f-c
o
h-f
o

c-b
o
f-d
X
h-a
X

O: Indicates continuity
X: No
continuity

15-50

STOP
LIGHTS
1
5
Stop light checker
9 c a
d b
Tail light checker
c a
J f d b
Stop light checker (for West Germany)
76G15X-051

Terminal Continuity Terminal Continuity Terminal Continuity
+ -
Continuity
+ -
Continuity
+ -
Continuity
a-b O c-d X
X f:3__ X
a-c 0 c-f
X
X f-h X
a-d X c-g X g-a X
a-f X c-h X g-b X
a-g X d-a O
a-c
X
a-h X d-b
o
g-d X
b-a
o
d-c
o g-f
X
b-c
o
d-f X g-h X
b-d X d-g X h-a X
b-f X d-h X h-b X
b-g X f-a X h-c X
b-h X f-b X h-d X
c-a
0
f-c X h-f X
c-b
0
f-d X h-g X

Tail light checker (for West Germany)

Terminal Continuity Terminal Continuity Terminal Continuity
+ -
Continuity
+ i -
Continuity
+ -
Continuity
a-b
O
c-i X h-d X
a-c
0
oj
O
h-f
O

a-d
o
d-a
o
h-i X
a-t X d-b
o
h-j X
a-h X d-c
o i-a o

a-i X d-f X
i-b o

a-j
o
d-h X
i-c o

b-a
o
d-i X
i-d o

b-c
o
d-j
o
i-f X
b-d
o
f-a X i-h X
b-f X f-b X
i-j o

b-h X f-c X
j-a o

b-i X f-d X
j-b o

b-j
o
f-h
o j-c o

c-a
o
f-i X J-d
o

c-b
o
f-j X J-f X
c-d
o
h-a X i-h X
c-f X h-b X j-i X
c-h X h-c X
—

O: Indicates continuity
X: No
continuity

Note
Set the tester to x1000ft range.
2. If continuity is not as specified, replace the light
checker.
Stop Light Switch
1. Disconnect the stop light switch connector.
2. Check for continuity between terminals of the
switch.

———Terminal Position
~
•———____ a b
Pedal deoressed
Pedal released

86U15X-088
O
O :
Indicates continuity

15—51

1 5 CRUISE CONTROL SYSTEM
ON-VEHICLE INSPECTION (USING ACC CHECKER 49 9200 010)
76G15X-072
Note:
When checking the actuator on '88 models with EC-AT using this checker, the checker
should be modified as shown below in order to avoid damage of the EC-AT control unit.
Modification Procedure
1. Cut the wire at terminal no.6 indicated on ACC
checker connector.
2. Tape exposed end of wire cut in step 1 as shown.
This modification does not affect the usage of the ACC
checker except when used on the '81 RX-7 and 626
models. When the modified ACC checker is used on
these models, use a jumper wire and jump across
terminal no.6 to 3 indicated on ACC checker connec-
tor as shown.
Function of the ACC CHECKER
A. Check lights
Each item is verified by a check light, as described below.
Check light Check items
MAIN SW.
Ignition switch, fuse, main switch and associated wiring harness terminals and con-
nectors.

ACTUATOR—VAC
VAC coil continuity
in
the actuator and associated harness.

ACTUATOR—VENT 2
VENT
2
coil continuity
in
the actuator and associated harness.

ACTUATOR—VENT 1
VENT
1
coil continuity
in
the actuator and associated harness.

CLUTCH/BRAKE SW.
Clutch switch (M/T vehicles only), brake switch and associated harness

COMBINATION/INH. SW.
"SET", "COAST" and "RESUME" positions
in
the combination switch, inhibitor
switch (A/T vehicles only), and associated harness.

GENERATOR
Speed sensor output and associated harness.

76U15X-193
15-84

1
5
CRUISE CONTROL SYSTEM
Checking
the
System
Check table O:
Represents: Light ON
X: Represents: Light OFF

CHECK LIGHTS (correct response)
ACTUATOR 5
CHECK ITEMS AND CONDITIONS

MAIN
SW

VAC
i
VENT2 VANT1
i
'
CLUTCH/BRAKE
SW

CONBINATION/INH

S

'
GENERATOR

TROUBLESHOOTING (INCORRECT RESPONSE)

1. MAIN SW. CONTINUITY:
• Ignition switch
ON
• Main switch
ON O O O o
X
A/T
O
M/T X

O
or X
ALL LIGHTS OFF: Check ignition switch, main switch, fuse, and associated harness termi-nals and connectors
2. INHIBITOR SW. CONTINUITY:
• Ignition and main switch ON. • Shift lever
to "D"
(A/T)
• Depress brake pedal

o o o o
X X
0
or X
COMBINATION/INH. SW. LIGHT ON:
Check inhibitor switch and associated
harness.
3. BRAKE SW. CONTINUITY: • Ignition and main switch
ON

• Shift lever
to
"D"
(A/T)
• Depress brake pedal

o o o o 0
X
o
or X
CLUTCH/BRAKE SW.LIGHT OFF:
Check brake switch and associated
harness.
4. CLUTCH SW. CONTINUITY:
• Ignition switch
ON
• Main switch
ON
• Depress clutch pedal

o o o 0 o
X
O
or X
CLUTCH/BRAKE SW. LIGHT OFF: Check clutch switch and associated harness.
5. "SET" POSITION
OF
COMBINA-TION SWITCH:
• Ignition switch
ON

• Main switch
ON
• Shift lever
to "D"
(A/T) • Push
to
"SET" position
of
com-bination switch

o o o o
X
o
O
or X
COMBINATION/INH.
SW.
LIGHT OFF: Check "SET" position of combination switch and associated harness.
6. "COAST" POSITION
OF
COMBI-NATION SWITCH • Ignition switch
ON

• Main switch
ON
• Shift lever
to "D"
(A/T) • Turn
to
"COAST" position
of
combination switch

o o o o
X
o
O
or X
COMBINATION/INH.
SW.
LIGHT OFF: Check "COAST" position in combina-tion switch and associated harness.
7. "RESUME" POSITION OF COMBI-NATION SWITCH
• Ignition switch
ON
• Main switch
ON
• Shift lever
to "D"
(A/T)
• Turn
to
"RESUME" position
of
combination switch

o o o o
X
o O
or X
COMBINATION/INH.
SW.
LIGHT OFF: Check "RESUME" position of combi-nation switch and associated harness.

76U15X-198
15—86

CRUISE CONTROL SYSTEM 1 5
CHECK LIGHTS (correct response)
ACTUATOR £
5 (O
W X
CHECK ITEMS AND CONDITIONS £ <0 z
VAC
CM I-1-z
Ul * < IE ffl X o V-
z o F < z ta
DC O 1-< DC Ui
TROUBLESHOOTING
(INCORRECT RESPONSE)
< S VAC UJ > < > -1 o o o UJ O
8. START THE ENGINE
• Shift lever to "N" position (A/T) O O O o X
A/T
O M/T X
O or X —
9. ACTUATOR OPERATION: (EGI model only) • After engine is started, set the slide switch "L" or "H". Then turn on check switch (keep in "D" position) Note: Engine speed should in-crease to 2,000—3,000 rpm. If over 4,000 rpm release the switch immediately.
o
X
1
o
X X X
A/T O M/T X
O or X
If engine speed does not come up to and remain
in
the
2,000
to
3,000
rpm. range, check the actuator and as-sociated harness.
10. SPEED SENSOR OUTPUT
Keeping idling condition, drive ve-
hicle slowly. o o 0 o X X 0 1 X
If GENERATOR LIGHT does not flash, trouble may be with speed sensor and associated harness.
76U15X-199
INSPECTION
Actuator
Measure the actuator solenoid resistance by using
an ohmmeter.
Check terminals Resistance
c-d
Approx. 25 to 35 ohms c — a Approx. 25 to 35 ohms
c — b
Approx. 25 to 35 ohms
76G15X-075
Cruise Control Unit
If there is an operation malfunction of the cruise con-
trol system, and no abnormal condition when check-
ing above, replace the cruise control unit and check
system operation.
Clutch Switch, Brake Switch
When removing these switches, turn each of them
so that the corresponding pedal height agrees with
the standard value.
76G15X-076
Brake pedal height: 222 ±1 mm (8.74 1820
Clutch pedal height:
216.5 ±8 mm (8.52 ±820 In)
in)
15-87