oil MAZDA 626 1987 Workshop Manual

HYDRAULIC CIRCUIT 7C
1 RANGE (2ND GEAR)
Band servo
Release side
Low and reverse brake I pressure
1 Rear clutch pressure
Vacuum diaphragm Kick-down solenoid
Front clutch pressure
Downsaift valve fl Oil pump Vacuum throttle valve
Throttle backup valve
Throttl relief I valve
Orifice check valve
Modifier valve Orifice check valve I
Second lock valve
Orifice valve Pressure regulator valve
I—i Line pressure

EH Operating line pressure

dH Governor pressure
I—I Torque convertei
Ml Throttle pressure Secondary x governor valve Primary x governor valve
76G07C-348
7C—135

TROUBLESHOOTING GUIDE 9
TROUBLESHOOTING GUIDE
Problem Possible Cause Remedy Page
Faulty operation of
driveshaft
Broken ball joint
Broken tri-pod joint
Worn or seized joint
Replace
Replace
Replace
9—31
9—35
9—31, 35
Abnormal noise from driveshaft Insufficient grease in joint or spline Excessive backlash on spline Worn joint
Add or replace
Replace
Replace
9—33, 36 9—31, 35 9-31, 35
Steering wheel pulls. (Steering wheel pulls toward either right or left side)
Bent steering linkage
Fatigued coil spring
Lower arm bushing worn or damaged Bent knuckle Bent lower arm or loose mounting Incorrect toe-in adjustment Improper tire air pressure Unevenly worn tires (left and right tires) Brake dragging
Refer to Section 10 Refer to Section 13 Refer to Section 13 Replace Refer to Section 13 Refer to Section 13 Refer to Section 12 Refer to Section 12 Refer to Section 11
9-11
Unstable handling Bent steering linkage
Joint in steering system worn or damaged
Incorrect steering pinion preload adjustment Fatigued coil spring
Faulty shock absorber(s) Lower arm bushing worn or damaged Incorrect toe-in adjustment (front or rear) Improper tire air pressure Wheel(s) bent or unbalanced
Refer to Section 10 Refer to Section 10 Refer to Section 10 Refer to Section 13 Refer to Section 13 Refer to Section 13 Refer to Section 13 Refer to Section 12 Refer to Section 12
—
Excessive steering wheel play Faulty front wheel bearing Incorrect steering pinion preload adjustment Rack and pinion worn Joint in steering system worn or damaged Lower arm bushing worn or damaged
Adjust Refer to Section 10 Refer to Section 10 Refer to Section 10 Refer to Section 13
9-11
Tires excessively worn or worn un-evenly
Incorrect toe-in adjustment Improper tire air pressure Unbalanced wheel(s)
Refer to Section 13 Refer to Section 12 Refer to Section 12 —
Abnormal noise
from axle
Faulty wheel bearing Replace 9-11,18,23
86U09X-006
9—7

FRONT AXLE 9
DISASSEMBLY
Disassemble in the sequence shown in the figure referring to the disassembly note for the specially
marked parts.
1. Oil seal
2. Front wheel hub
3. Retaining ring
4. Front wheel
bearing
5. Dust cover
6. Knuckle
86U09X-015
Disassembly Note
Front wheel hub
Remove the front wheel hub with the SST.
86U09X-083
—
Note
If the bearing inner race remains on the front
wheel hub, grind a section of the bearing in-
ner race to approx. 0.5 mm (0.0197 in).
Then remove it with a chisel.
86U09X-086
9—11

FRONT AXLE 9
ASSEMBLY
1. Install new hub bolts. (If applicable)
2. Install a new dust cover with the SST.
86U09X-017
3. Install a new front wheel bearing with the SST.
86U09X-018
4. Install the retaining ring.
5. Install a new oil seal with the SST.
Note
Apply grease to the oil seal lip.
86U09X-019
li s
I >M tf
49 H026 103
H
6. Install the front wheel hub with the SST.
86U09X-020
9—13

9 REAR AXLE
DISASSEMBLY
Disassemble in the sequence shown in the figure referring to the disassembly note for the specially
marked parts.
1. Oil seal
2. Retaining ring
3. Rear wheel
bearing
4. Brake drum
86U09X-032
Disassembly Note
Bearing
Remove the rear wheel bearing with the SST.
86U09X-033
9—18

REAR AXLE 9
86U09X-034
61G09X-036
86U09X-035
INSPECTION
Knuckle Spindle
1. Cracks or damage.
2. Wear or rust on the oil seal contact surface.
Brake Drum
Wear or damage to brake drum.
Note Remove minor rust with sandpaper
ASSEMBLY
1. Install a new rear wheel bearing with the SST.
2. Install the retaining ring.
3. Install a new oil seal with the SST.
Note
Apply grease to the oil seal lip.
86U09X-036
9—19

REAR AXLE 9
DISASSEMBLY
Disassemble in the sequence shown in the figure referring to the disassembly note for the specially
marked parts.
1. Oil seal
2. Sensor rotor (ABS)
3. Retaining ring
4. Rear wheel bearing
5. Disc plate
86U09X-042
S 49 0839 425C
49 F027 007
86U09X-087
Disassembly Note
Note
a) Do not remove the hub bolts unless
necessary.
b)Do not reuse the hub bolts if removed.
Sensor rotor (ABS)
Remove the sensor rotor with the SST.
Note
a) Do not remove the sensor rotor unless
necessary.
b)Do not reuse the sensor rotor if removed.
Rear wheel bearing
Remove the rear wheel bearing with the SST.
Note
Do not reuse the rear wheel bearing if
removed.
86U09X-085
9-23

INSPECTION
Check as described below, replace parts if necessary.
1. Check the hub for cracks or damage.
69G09X-028
2. Check the sensor rotor for cracks or damage.
69G09X-029
3. Check the knuckle spindle for cracks or damage,
and the oil seal friction surface for wear or rust.
86U09X-043
4. Check the dust cover for damage.
5. Check the hub cap for damage.
69G09X-031

REAR AXLE 9
ASSEMBLY
1. Install new hub bolts.
86U09X-045
2. Install a new sensor rotor with the SST. (ABS)
86U09X-046
3. Install a new rear wheel bearing with the SST.
4. Install the retaining ring.
86U09X-047
5. Install a new oil seal with the SST.
Note
Apply grease to the oil seal lip.
86U09X-048
9—25

9 DRIVESHAFT
86U09X-055
86U09X-056
Driveshaft
Disconnect the driveshaft from the transaxle with a
prybar.
Note
Do not damage the boot or the oil seal.
Joint shaft
As shown in the figure, insert a pry bar between the
driveshaft and the joint shaft and tap on the bar to
uncouple them.
Front wheel hub
Use the SST to push the shaft out if it is stuck in the
front wheel hub.
86U09X-057
Differential
Install the SST to hold the side gear after removing
the driveshaft.
86U09X-058
9—30