engine MAZDA MODEL TRIBUTE 2002 (in English) Workshop Manual
[x] Cancel search | Manufacturer: MAZDA, Model Year: 2002, Model line: MODEL TRIBUTE, Model: MAZDA MODEL TRIBUTE 2002Pages: 256, PDF Size: 2.66 MB
Page 202 of 256

²If grease or tar is present on the material, spot-clean the area first
with Spot and Stain Remover, available at your local Mazda dealer.
²Never saturate the seat covers with cleaning solution.
²Do not use household cleaning products or glass cleaners, which can
stain and discolor the fabric and affect the flame retardant abilities of
the seat materials.
WARNING: Do not use chemical solvents or strong detergents
when cleaning the seat where the side air bag is mounted. Such
products may contaminate the side air bag system and affect
performance of the side air bag in a collision. The air bag may
not function correctly and not provide any injury reduction
benefits.
LEATHER SEATS (IF EQUIPPED)
Your leather seating surfaces have a clear, protective coating over the
leather.
²To clean, use a soft cloth with Deluxe Leather and Vinyl Cleaner. Dry
the area with a soft cloth.
²To help maintain its resiliency and color, use the Deluxe Leather Care
Kit, available at your local Mazda dealer.
²Do not use household cleaning products, alcohol solutions, solvents or
cleaners intended for rubber, vinyl and plastics, or oil/petroleum-based
leather conditioners. These products may cause premature wearing of
the clear, protective coating.
UNDERBODY
Flush the complete underside of your vehicle frequently. Keep body and
door drain holes free from packed dirt.
MAZDA CAR CARE PRODUCTS
Your Mazda dealer has many quality products available to clean your
vehicle and protect its finishes. These quality products have been
specifically engineered to fulfill your automotive needs; they are custom
designed to complement the style and appearance of your vehicle. Each
product is made from high quality materials that meet or exceed rigid
specifications. For best results, use these products or products of
equivalent quality. These products are available at your local Mazda
dealer.
Cleaning
202
Page 204 of 256

SCHEDULE 1
I: Inspect and repair, clean, adjust, or replace if necessary
(Oil-permeated air filter cannot be cleaned using the air-blow method)
R: Replace
L: Lubricate
Maintenance ItemMaintenance Interval (Number of months or km (miles),
whichever comes first)
Months 6 12 18 24 30 36 42 48 54 60 66 72
x 1000 Km 12 24 36 48 60 72 84 96 108 120 132 144
(x 1000 Miles) (7.5) (15) (22.5) (30) (37.5) (45) (52.5) (60) (67.5) (75) (82.5) (95)
ENGINE
Engine valve clearance (for
2.0L engine)I
Engine timing belt (for 2.0L
engine)Replace every 144,000 km (90,000 miles)
Engine oilRRRRRRRRRRR R
Oil filterRRRRRRRRRRR R
Drive belts I I I
PCV valve (for
2.0L engine)*1 Replace every 96,000 km (60,000 miles
PCV valve (for
3.0L engine)*1 Replace every 160,000 km (100,000 miles)
Hoses and tubes
for emission*1 I
IGNITION SYSTEM
Spark plugs
(PLATINUM-TIPPED type)Replace every 160,000 km (100,000 miles)
FUEL SYSTEM
Air cleaner filter R R R
Fuel filter *1 R R R
Fuel lines and
hoses*1 I I I
COOLING SYSTEM
Cooling system I I I
Maintenance and Specifications
204
Page 205 of 256

Maintenance ItemMaintenance Interval (Number of months or km (miles),
whichever comes first)
Months 6 12 18 24 30 36 42 48 54 60 66 72
x 1000 Km 12 24 36 48 60 72 84 96 108 120 132 144
(x 1000 Miles) (7.5) (15) (22.5) (30) (37.5) (45) (52.5) (60) (67.5) (75) (82.5) (95)
Engine coolant Replace at first 72,000 km (45,000 miles) or 36 months;
after that, every 48,000 km (30,000 miles) or 24
months
CHASSIS and BODY
Brake lines, hoses and
connectionsII I
Disc brakes I I I
Drum brakes I I I
Steering operation and linkages I I I
Rear differential
oil (for 4WD)*2 Replace every 160,000 km (100,000 miles)
Front and rear suspension ball
jointsII I
Driveshaft dust boots I I I
Bolts and nuts on chassis and
bodyII I
Exhaust system heat shields I I I
All locks and hingesLLLLLLLLLLL L
AIR CONDITIONER SYSTEM (if equipped)
Refrigerant amountIIIII I
Compressor operationIIIII I
*1 According to state and federal regulations, failure to perform
maintenance on these items will not void your emissions warranties.
However, Mazda recommends that all maintenance services be performed
at the recommended time or mileage (kilometrage) period to ensure
long-term reliability.
*2 If this component has been submerged in water, the oil should be
changed.
Maintenance and Specifications
205
Page 206 of 256

SCHEDULE 2
I: Inspect and repair, clean, adjust, or replace if necessary
(Oil-permeated air filter cannot be cleaned using the air-blow method)
R: Replace
L: Lubricate
Maintenance ItemMaintenance Interval (Number of months or km (miles),
whichever comes first)
Months 4 8 12 16 20 24 28 32 36 40 44 48
x 1000 Km 8 16 24 32 40 48 56 64 72 80 88 96
(x 1000 Miles) (5) (10) (15) (20) (25) (30) (35) (40) (45) (50) (55) (60)
ENGINE
Engine valve clearance (for 2.0L
engine)I
Engine timing belt (for 2.0L engine) Replace every 144,000 km (90,000 miles)
Engine oil RRRRRRRRRRR R
Engine oil (for Puerto Rico) Replace every 4,800 km (3,000 miles) (or 3 months)
Oil filter RRRRRRRRRRR R
Drive belts I I
PCV valve (for 2.0L
engine)*1 Replace every 96,000 km (60,000 miles)
PCV valve (for 3.0L
engine)*1 Replace every 160,000 km (100,000 miles)
Hoses and tubes for
emission*1 I
IGNITION SYSTEM
Spark plugs (PLATINUM TIPPED
type)Replace every 160,000 km (100,000 miles)
FUEL SYSTEM
Air cleaner filter I R I R
Fuel filter *1 R R
Fuel lines & hoses *1 I I
COOLING SYSTEM
Cooling system I I
Maintenance and Specifications
206
Page 207 of 256

Maintenance ItemMaintenance Interval (Number of months or km (miles),
whichever comes first)
Months 4 8 12 16 20 24 28 32 36 40 44 48
x 1000 Km 8 16 24 32 40 48 56 64 72 80 88 96
(x 1000 Miles) (5) (10) (15) (20) (25) (30) (35) (40) (45) (50) (55) (60)
Engine coolant Replace at first 72,000 km (45,000 miles) or 36
months; after that, every 48,000 km (30,000 miles) or
24 months
Engine coolant level IIIIIIIIIII I
ELECTRICAL SYSTEM
Function of all lights IIIIIIIIIII I
CHASSIS and BODY
Brake lines, hoses and connections I I
Brake fluid level IIIIIIIIIII I
Disc brakes I I I I
Drum brakes I I
Tire inflation pressure and tire wear IIIIIIIIIII I
Steering operation and linkages I I
Power steering fluid level IIIIIIIIIII I
Manual transaxle oil Replace every 48,000 km (30,000 miles)
Automatic transaxle fluid Replace every 48,000 km (30,000 miles)
Rear differential oil
(for 4WD)*2 Replace every 160,000 km (100,000 miles)
Transfer oil (for
4WD)*2 Replace every 48,000 km (30,000 miles)
Front and rear suspension ball
jointsII
Driveshaft dust boots I I
Bolts and nuts on chassis and body I I I I
Exhaust system heat shields I I
All locks and hinges LLLLLLLLLLL L
Washer fluid level IIIIIIIIIII I
AIR CONDITIONER SYSTEM (if equipped)
Refrigerant amount I I I I
Compressor operation I I I I
Maintenance and Specifications
207
Page 208 of 256

*1 According to state and federal regulations, failure to perform
maintenance on these items will not void your emissions warranties.
However, Mazda recommends that all maintenance services be performed
at the recommended time or mileage (kilometrage) period to ensure
long-term reliability.
*2 If this component has been submerged in water, the oil should be
changed.
SERVICE RECOMMENDATIONS
To help you service your vehicle:
²We highlight do-it-yourself items in the engine compartment for easy
location.
²We provide a Scheduled Maintenance section which makes tracking
routine service easy.
If your vehicle requires professional service, your dealership can provide
necessary parts and service. Check your ªWarranty Informationº to find
out which parts and services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Genuine Mazda parts are designed and built
to provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
Be especially careful when inspecting or servicing your vehicle. To avoid
damage and/or personal injury:
²Do not work on a hot engine.
²When the engine is running, make sure that loose clothing, jewelry or
long hair does not get caught up in moving parts.
²Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
²Keep all lit cigarettes, open flames and other lit material away from
the battery and all fuel related parts.
If you disconnect the battery, the engine must ªrelearnº its idle
conditions before your vehicle will drive properly, as explained inBattery
in this chapter.
Maintenance and Specifications
208
Page 209 of 256

Working with the engine off
²Automatic transmission:
1. Set the parking brake and ensure the gearshift is securely latched in
P (Park).
2. Turn off the engine and remove the key.
3. Block the wheels to prevent the vehicle from moving unexpectedly.
²Manual transmission:
1. Set the parking brake.
2. Depress the clutch and place the gearshift in 1 (First).
3. Turn off the engine and remove the key.
4. Block the wheels to prevent the vehicle from moving unexpectedly.
Working with the engine on
²Automatic transmission:
1. Set the parking brake and ensure the gearshift is securely latched in
P (Park).
2. Block the wheels to prevent the vehicle from moving unexpectedly.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
²Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in
N (Neutral).
2. Block the wheels to prevent the vehicle from moving unexpectedly.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
Maintenance and Specifications
209
Page 211 of 256

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
2.0L DOHC I4 Zetec engine
1. Power steering fluid reservoir
2. Engine coolant reservoir
3. Brake/Clutch fluid reservoir
4. Air filter assembly
5. Power distribution box
6. Battery
7. Engine oil filler cap
8. Engine oil dipstick
9. Windshield washer fluid reservoir
5678
1234
9
Maintenance and Specifications
211
Page 212 of 256

3.0L DOHC V6 Duratec engine
1. Power steering fluid reservoir
2. Engine coolant reservoir
3. Automatic transmission fluid dipstick
4. Brake fluid reservoir
5. Air filter assembly
6. Power distribution box
7. Battery
8. Engine oil dipstick
9. Engine oil filler cap
10. Windshield washer fluid reservoir
10987
123456
Maintenance and Specifications
212
Page 213 of 256

WINDSHIELD WASHER FLUID
Windshield washer fluid
Check the washer fluid whenever
you stop for fuel. The reservoir is
highlighted with a
symbol.
Add fluid to fill the reservoir if the
level is low. In very cold weather, do
not fill the reservoir completely.
Only use a washer fluid that meets Mazda specifications. Refer toRefill
capacitiesin this chapter.
NOTE:State or local regulations on volatile organic compounds may
restrict the use of methanol, a common windshield washer antifreeze
additive. Washer fluids containing non-methanol antifreeze agents should
be used only if they provide cold weather protection without damaging
the vehicle's paint finish, wiper blades or washer system.
Note:Do not put washer fluid in the engine coolant reservoir. Washer
fluid placed in the cooling system may harm engine and cooling system
components.
Checking and adding washer fluid for the liftgate
Washer fluid for the liftgate is supplied by the same reservoir as the
windshield.
ENGINE OIL
Checking the engine oil
Refer to the service maintenance section for the appropriate intervals for
checking the engine oil.
1. Make sure the vehicle is on level ground.
2. Turn the engine off and wait a few minutes for the oil to drain into
the oil pan.
3. Set the parking brake and ensure the gearshift is securely latched in
P (Park) (automatic transmissions) or 1 (First) (manual
transmissions).
Maintenance and Specifications
213