engine MAZDA MODEL TRIBUTE 2004 (in English) Workshop Manual

PAINT CHIPS
Your dealer has touch-up paint to match your vehicle's color. Touch-up
paint can be used to repair minor scratches to painted surfaces.
²Remove particles such as bird droppings, tree sap, insect deposits, tar
spots, road salt and industrial fallout before repairing paint chips.
²Always read the instructions before using the products.
ALUMINUM WHEELS AND COVERS
Aluminum wheel rims or covers are coated with a clearcoat paint finish.
In order to maintain their shine:
²Clean with One Step Wash and Wax Concentrate, which is available
from your authorized Mazda dealer.
²Never apply any cleaning chemical to hot or warm wheel rims or
covers.
²Some automatic car washes may cause damage to the finish on your
wheel rims or covers. Chemical-strength cleaners, or cleaning
chemicals, in combination with brush agitation to remove brake dust
and dirt, could wear away the clearcoat finish over time.
²Do not use hydrofluoric acid-based or high caustic-based wheel
cleaners, steel wool, fuels or strong household detergent.
²To remove tar and grease, use Extra Strength Tar and Road Oil
Removal, available from your authorized Mazda dealer.
ENGINE
Engines are more efficient when they are clean because grease and dirt
buildup keep the engine warmer than normal. When washing:
²Take care when using a power washer to clean the engine. The
high-pressure fluid could penetrate the sealed parts and cause
damage.
²Never spray the engine or other engine components with water. Water
will damage the engine or other engine components.
²Spray Engine Shampoo and Degreaser, available at your authorized
Mazda dealer, on all parts that require cleaning and pressure rinse
clean.
²Cover the highlighted areas to prevent water damage when cleaning
the engine.
Cleaning
191

²2.0L DOHC I4 Ð Zetec Engine
²3.0L DOHC V6 Ð Duratec Engine
²Never wash or rinse the engine while it is running; water in the
running engine may cause internal damage.
PLASTIC (NON-PAINTED) EXTERIOR PARTS
Use only approved products to clean plastic parts. These products are
available from your dealer.
²For routine cleaning, use One Step Wash and Wax Concentrate,
available at your authorized Mazda dealer.
²If tar or grease spots are present, use Extra Strength Tar and Road Oil
Removal, available at your authorized Mazda dealer.
Cleaning
192

MAZDA CAR CARE PRODUCTS
Your Mazda dealer has many quality products available to clean your
vehicle and protect its finishes. These quality products have been
specifically engineered to fulfill your automotive needs; they are custom
designed to complement the style and appearance of your vehicle. Each
product is made from high quality materials that meet or exceed rigid
specifications. For best results, use these products or products of
equivalent quality. These products are available at your authorized Mazda
dealer.
Cleaning
195

SCHEDULE 1
I: Inspect and repair, clean, adjust, or replace if necessary
(Oil-permeated air filter cannot be cleaned using the air-blow method)
R: Replace
L: Lubricate
Maintenance ItemMaintenance Interval (Number of months or km (miles),
whichever comes first)
Months 6 12 18 24 30 36 42 48 54 60 66 72
x 1000 Km 12 24 36 48 60 72 84 96 108 120 132 144
(x 1000 Miles) (7.5) (15) (22.5) (30) (37.5) (45) (52.5) (60) (67.5) (75) (82.5) (90)
ENGINE
Engine valve clearance (for 2.0L
engine)I
Engine timing belt (for 2.0L
engine)Replace every 144,000 km (90,000 miles)
Engine oil RRRRRRRRRRRR
Oil filter RRRRRRRRRRRR
Drive belts I I I
PCV valve (for 2.0L engine) *1 Replace every 96,000 km (60,000 miles)
PCV valve (for 3.0L engine) *1 Replace every 160,000 km (100,000 miles)
Hoses and tubes for emission *1 I
IGNITION SYSTEM
Spark plugs (PLATINUM-TIPPED
type)Replace every 160,000 km (100,000 miles)
FUEL SYSTEM
Air cleaner filter R R R
Fuel filter *1 R R R
Fuel lines and hoses *1 I I I
COOLING SYSTEM
Cooling system I I I
Engine coolant (green) Replace at first 72,000 km (45,000 miles) or 36 months;
after that, every 48,000 km (30,000 miles) or 24 months
Engine coolant (yellow) Replace at first 160,000 km (100,000 miles) or 60 months;
after that, every 80,000 km (50,000 miles) or 36 months
Maintenance and Specifications
197

SCHEDULE 2
I: Inspect and repair, clean, adjust, or replace if necessary
(Oil-permeated air filter cannot be cleaned using the air-blow method)
R: Replace
L: Lubricate
Maintenance ItemMaintenance Interval (Number of months or km (miles),
whichever comes first)
Months 4 8 12 16 20 24 28 32 36 40 44 48
x 1000 Km 8 16 24 32 40 48 56 64 72 80 88 96
(x 1000 Miles) (5) (10) (15) (20) (25) (30) (35) (40) (45) (50) (55) (60)
ENGINE
Engine valve clearance (for 2.0L
engine)I
Engine timing belt (for 2.0L engine) Replace every 144,000 km (90,000 miles)
Engine oil RRRRRRRRRRR R
Engine oil (for Puerto Rico)
Replace every 4,800 km (3,000 miles) (or 3 months)
Oil filter RRRRRRRRRRR R
Drive belts I I
PCV valve (for 2.0L engine) *1 Replace every 96,000 km (60,000 miles)
PCV valve (for 3.0L engine) *1 Replace every 160,000 km (100,000 miles)
Hoses and tubes for
emission*1 I
IGNITION SYSTEM
Spark plugs (PLATINUM TIPPED
type)Replace every 160,000 km (100,000 miles)
FUEL SYSTEM
Air cleaner filter I R I R
Fuel filter *1 R R
Fuel lines & hoses *1 I I
COOLING SYSTEM
Cooling system I I
Engine coolant (green) Replace at first 72,000 km (45,000 miles) or 36
months; after that, every 48,000 km (30,000 miles)
or 24 months
Maintenance and Specifications
199

Maintenance ItemMaintenance Interval (Number of months or km (miles),
whichever comes first)
Months 4 8 12 16 20 24 28 32 36 40 44 48
x 1000 Km 8 16 24 32 40 48 56 64 72 80 88 96
(x 1000 Miles) (5) (10) (15) (20) (25) (30) (35) (40) (45) (50) (55) (60)
Engine coolant (yellow) Replace at first 160,000 km (100,000 miles) or 60
months; after that, every 80,000 km (50,000 miles)
or 36 months
Engine coolant level IIIIIIIIIII I
ELECTRICAL SYSTEM
Function of all lights IIIIIIIIIII I
CHASSIS and BODY
Brake lines, hoses and connections I I
Brake fluid level IIIIIIIIIII I
Disc brakes I I I I
Drum brakes I I
Tire inflation pressure and tire wear IIIIIIIIIII I
Steering operation and linkages I I
Power steering fluid level IIIIIIIIIII I
Manual transaxle oil Replace every 48,000 km (30,000 miles)
Automatic transaxle fluid Replace every 48,000 km (30,000 miles)
Rear differential oil (for 4WD) *2 Replace every 160,000 km (100,000 miles)
Transfer oil (for 4WD) *2 Replace every 48,000 km (30,000 miles)
Front and rear suspension ball joints I I
Driveshaft dust boots I I
Bolts and nuts on chassis and body I I I I
Exhaust system heat shields I I
All locks and hinges LLLLLLLLLLL L
Washer fluid level IIIIIIIIIII I
AIR CONDITIONER SYSTEM (if equipped)
Refrigerant amount I I I I
Compressor operation I I I I
*1 According to state and federal regulations, failure to perform
maintenance on these items will not void your emissions warranties.
However, Mazda recommends that all maintenance services be performed
Maintenance and Specifications
200

at the recommended time or mileage (kilometrage) period to ensure
long-term reliability.
*2 If this component has been submerged in water, the oil should be
changed.
OWNER MAINTENANCE SCHEDULE
The owner or a qualified service technician should make these vehicle
inspections at the indicated intervals to ensure safe and dependable
operation.
Bring any problem to the attention of an Authorized Mazda Dealer or
qualified service technician as soon as possible.
When Refueling
²Brake and clutch fluid level
²Engine coolant level
²Engine oil level
²Washer fluid level
At Least Monthly
²Tire inflation pressures
At Least Twice a Year (For Example, Every Spring and Fall)
²Automatic transaxle fluid level
²Power steering fluid level
SERVICE RECOMMENDATIONS
To help you service your vehicle:
²We highlight do-it-yourself items in the engine compartment for easy
location.
²We provide a Scheduled Maintenance section which makes tracking
routine service easy.
If your vehicle requires professional service, your dealership can provide
necessary parts and service. Check your ªWarranty Informationº to find
out which parts and services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Genuine Mazda parts are designed and built
to provide the best performance in your vehicle.
Maintenance and Specifications
201

PRECAUTIONS WHEN SERVICING YOUR VEHICLE
WARNING: A hot engine is dangerous. If the engine has been
running, parts of the engine compartment can become very hot.
You could be burned. Don't inspect the coolant system or add
coolant when the engine is hot.
²Do not work on a hot engine.
²Make sure that nothing gets caught in moving parts.
²Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
²Keep all open flames and other lit material away from the battery and
all fuel related parts.
Working with the engine off
²Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Turn off the engine and remove the key.
3. Block the wheels.
²Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in 1
(First).
2. Turn off the engine and remove the key.
3. Block the wheels.
Working with the engine on
²Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Block the wheels.
²Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in
N (Neutral).
2. Block the wheels.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
Maintenance and Specifications
202

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
2.0L DOHC I4 Zetec engine
1. Power steering fluid reservoir
2. Engine coolant reservoir
3. Brake/Clutch fluid reservoir
4. Air filter assembly
5. Power distribution box
6. Battery
7. Engine oil filler cap
8. Engine oil dipstick
9. Windshield washer fluid reservoir
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Maintenance and Specifications
204

3.0L DOHC V6 Duratec engine
1. Power steering fluid reservoir
2. Engine coolant reservoir
3. Automatic transmission fluid dipstick
4. Brake fluid reservoir
5. Air filter assembly
6. Power distribution box
7. Battery
8. Engine oil dipstick
9. Engine oil filler cap
10. Windshield washer fluid reservoir
Maintenance and Specifications
205