chassis MAZDA MX-5 1994 Workshop Manual

Schedule 1 (Normal driving conditions) (MT) (Cont'd) Maintenance 1 Number of months or kilometers {miles), whichever comes first I I 1 Months 1 6 18 124 130 136 142148 Service data and inspection point 36,000 1 48,000 1 60,000 1 72,000 1 84,000 1 96,000 Maintenance item I CHASSIS AND BODY Brake lines, hoses, and connections Disc plate thickness Front: 18.0mm (0.71 in)--Minimum I I 1 near: 8.0mm {o31 inFMnimum P-6 I Disc brakes I Pad thickness: I I I I I ~10mrn~0.04inMlinimum I Proper attachment and connections Steering operation and linkage I I I I I I I 0-3'0mm (0-1.1 8 in) Operation and looseness Fluid leakaae or oozina I I Front suspension ball joints I I Free play: I I I I I I I - - Manual transmission oil I I I I I , I Damage, looseness and I grease leakage Oil capacity: 2.0 L (2.1 US at. 1.8 Imp qtJ Ill I I I I I Cracking and damage I , I Oil capacity: I I I Differential oil I Drive shaft dust boots I Bolts and nuts on chassis and body I I I n I 1 .OO L {I .06 US qt, 0.88 Imp qt} Ill Exhaust system heat shield I I I I 1 Retiahten all loose bolts and nuts L All locks and hinges lLlLl - AIR CONDITIONER SYSTEM I L Refrigerant pressure Low pressure: 0.1 5-0.25 MPa {I -52.5 kgf/cm2, 21-36 psi) High pressure: 1.37-1 -57 MPa {I 4.0-1 6.0 kgf/cm2, 1 XI-228 psi] - L Corn~ressor I lnswct the o~eration annuallv Refrigerant L Inspect the refrigerant amount annually L I L " Insulator clearance between body and exhaust system Lubricate all locks and hinges F-128 - Gartner Banana

Schedule 1 (Normal driving conditions) (AT) (Cont'd) - .. .. Brake lines, hoses, and connections -- Front suspension ball joints Page I Disc brakes Steering operation and linkage I I 1 I I I I Drive shaft dust boots Ill CHASSIS AND BODY Service data and inspection point Maintenance Number of months or kilometers {miles), whichever comes first I I Differential oil I interval Months Maintenance Kilometers item Miles Exhaust system heat shield I 36 72,000 45,000 I I I I I I I I I 1 I I I I All locks and hinaes lLlLlLlLlLlLlL 6 12,000 7,500 Bolts and nuts on chassis and body - AIR CONDIIONER SYSTEM 42 84,000 52,500 I Ill 12 24,000 15,000 96,000 60,000 Proper attachment and connections Disc plate thickness Front: 18.0mm (0.71 in)-Minimum Rear: 8.0mm f0.31 in)--Minimum Pad thickness: 1 .Omm 10.04 inl-Minimum .-- Free play: C-30mm (0-1 .I 8 in) Operation and looseness Fluid leakage or oozing 18 36,000 22,500 Refrigerant Compressor Damage, looseness and arease leakaae Inspect the refrigerant amount annually Inspect the operation annually 24 48,000 30,000 30 60,000 37,500 Cracking and damage Oil capacity: 1 .OO L 11.06 US at. 0.88 Irn~ at} M-17 M-25 Retighten all loose bolts and nuts Insulator clearance between bodv and exhaust system Refrigerant pressure Low pressure: 0.1 5-0.25 MPa (1 .5-2.5 kgf/:, 21-36 psi) 1 LJ: High pressure: 1.37-1.57 MPa {I 4.0-1 6.0 kgf/cm2, 194--228 psi) - F-128 Lubricate all locks and hinges - Gartner Banana

2 (Unique driving conditions) (MT) (Cont'd) Number of months or kilometers miles), whichever comes first 24 28 32 36 40 44 48 48 56 64 72 80 88 96 Service data and inspection point Page Maintenance interval Maintenance item .# CHASSIS AND BODY Proper attachment and connections Brake lines, hoses, and connections IIII Disc brakes I Steering operation and linkage Disc plate thickness Front: 18.0mm (0.71 inkMinimum Rear: 8.0mm I0.31 in)--Minimum Pad thickness: 1 .Omm 10.04 inbMinimum Free play: O-30mm {0-1.18 in) Operation and looseness Fluid leakage or oozing Front suspension ball joints 1111 Damage, looseness and arease leakaae I I I I Drive shaft dust boots Cracking and damage Manual transmission oil Oil capacity: 2.0 L (2.1 US at, 1.8 I~D at1 Differential oil Oil capacity: 1 .OO L(1.06 US qt, 0.88 Imp qt} Retighten all loose bolts and nuts I I I Bolts and nuts on chassis and body Exhaust system heat shield Insulator clearance between bodv and exhaust svstem I I I I All locks and hinges ILlLlLlL Lubricate all locks and hinges - I AIR CONDITIONER SYSTEM ~p - ~-~p- Refrigerant Inspect the refrigerant amount annually Refrigerant pressure Low pressure: 0.1 5-0.25 MPa {I S-2.5 kgf/cm2, 21 -36 psi} High pressure: 1.37-1 57 MPa (1 4.0-1 6.0 kgf/cm2, 194-228 psi) Comoressor I lnsoect the ooeration annuallv I I - Gartner Banana

I Brake lines. hoses, and connections Ill Schedule 2 (Unique driving conditions) (AT) (Cont'd) Disc brakes Steering operation and linkage I Front suspension ball joints 111 Page I Drive shaft dust boots I I I CHASSIS AND BODY Service data and inspection point Maintenance Number of months or kilometers {miles}, whichever comes first I Differential oil 111 I Bolts and nuts on chassis and body 111 48 96 60 I Exhaust system heat shield Ill interval Months Kilometers Maintenance (x1,OOO) Miles(x1,OOO) All locks and hinges AIR CONDIVONER SYSTEM 12 24 15 4 8 5 Disc plate thickness Front: 18.0mm (0.71 in)-Minimum Rear: 8.0mm i0.31 in)-Minimum Pad thickness: 1 .Omm (0.04 in)--Minimum Free play: 0-30mm {O-1 .I 8 in} Operation and looseness Fluid leakage or oozing 16 32 20 8 16 10 P--6 I l Oil capacity: I I I I 1 I 1.00 L 11-06 US at. 0.88 lm~ at I M-25 l Proper attachment and connections I I I I I I I I 7, .' , Ill I 1 I I Retighten all loose bolts and nuts I - 20 40 25 l Damage, looseness and grease leakage Cracking and damage Insulator clearance between I I I I I1Iob odv and exhaust svstem 28 56 35 24 48 30 L 1 L I L I L 1 L 1 L 1 Lubricatealllocksandhinges I - Refrigerant 32 64 40 Inspect the refrigerant amount annually 36 72 45 l Refrigerant pressure Low pressure: 0.1 5-0.25 MPa (1.5-2.5 kgf/cm2, 21-36 psi} High pressure: 1.37-1 57 MPa {I 4.0-1 6.0 kgfld, 19%-228 psi] - I 40 80 50 Compressor 44 88 55 Inspect the operation annually Gartner Banana

"'POP PlCTQRlAL INDEX CHASSIS (1 12) Gartner Banana

7558 REAR DRIVE SHAFT 2600 iffEAR AXLE REAR BRAKE MECWANISHS REAR DIFFERENT lAL5 (HORHAL DI FF . r REAR DIFFERENTIALS (L IHITED SLIP DIFF. REAR SUSPENSION HECHANISMS REA9 SPRING C DAHPER REAR STABILfZFR REAR LOWER ARMS & SUB FRAME STEER1 NG WHEEL. STEERING COLUHN L GHAF1S STEERING GEAR (W/O POWER S'ILLKIHG) STEER I MG GEAR (W/ POWER STEEWIHG) POWER SIEERING svsltn i:RON f AX1 E (W/O ANrI LOCK BRAKE SYSTEM) FRONT AX1.C (ANTI L.Cr.K BRA#& SYSTEM) FRONT BRAKE Uf CIIAIIISHS FRONT SUSPEHSIOH HECHANISHS FRONT Sf'WINL Ib DAWPi:'(I SECT ION NAHE INDEX (CHASSIS) -- SEC .HI - .. .- .- - ctSOOA 4340 6345 i 6360 4360 r 4570 '6400 4500 4600 "----...-.--...-----..----- .l..-._--l BRAKE PEDALS (AUTOMATIC VRANSC ISSION) BRAKE HASTEA CYLINDER a POWER BRAKE (U/O ANTI LOCK BR4KE SYSTEHI BRAKE MASlER CYLINDER POWER BRAKE (AHTI 1 OCK BRAKE SYSTEH) BRAKE PIPINGS (W/O ANTI LOCK BHAKE SYSTEM) BRAKE PIPINGS (ANTI LOCK BRAKE SYSTEM) ANTILOCK BRAKE SYSTEM PARKING BRAKE SYSTEH FUEL PIPINGS CHANGE CONTROL SYSTEM (AT) Gartner Banana

SEC1 ION NAME INDEX (CHASSIS) -- SECTION HAKE SECTION NAME I-El 1 2660 REAR AXLE (N/O ANTI LOCK BRAKE SYSTEM) 1-Ftl 2610 WEAR BRAKE )IC.CHANISHS 1-G15 4340 A BRAKE WASTER CVl-XNUER L POWER l-Hfl 2710 REAR DIFFERENTIALS BRAKE !NORMAL DIFF.1 t ANT f LOCK BRAKE SYSTEM) I-L11 2710 k REAR DIFFERENTIALS 1-115 4360 BRAKE PIPINGS (t In1 TED SLIP DIFF. CW/O ANTI LOCK BRAKE SVSTEN) 1-C12 2800 REAR SUSPENSIOId HECHANISHS 1-K15 4360 A BRAKE PIPINGS (ANTI LOCK BRAKE SVSTEH) I-Dl2 ZICl REAR SPRING & DAMPER i-~i5 4370 AHTILOCK BRAKE swen !-El2 2810 REAR STABILIZER 1-C16 6400 PARkING BRAKE SVSTEH l-FlZ 2630 REAR LOWER ARllS L Sll8 FRAHE I-El6 4500 FUEL PIPINGS 1-1117 3200 STEERING WIIEF.1. 1-616 4600 CHANGE CDNTRtiL SVSTEH 1-11> 3210 STEERINL;COLU#H& SHAFTS (AT) 1-J12 3220 STEERING GfGR (W/O POWER STEERING) 1-C13 5240 POWER STEERING SYSTEM I-.L;lJ 3300 FRONT AXLE (Y/O AHTI LOCK LPAKE SYSTEM) l-f,';3 3306 A FRONT AXLE. (ANT 1 l OCK BRAKE SYSTCN) 1-61 3 3310 FftC'JI BRAKE WECHAHISHS I-1115 3600 FROHT SUSPENSION MECHAYlSHS .-..---- I A I I !lL. HI1 . ALIHAJh 'I 3 PAIC. 1985-04 Gartner Banana

REAR PROPELLER SHAFT -, REAR ORIVE SHTAFT - l4300 14600 e7 ENGINE L T/#ISSIO# IOUHTIWGS PlCTORlAL INDEX REAR AXLE l I'mO &' Gwen In Engine Group @ CHANGE CONTROL SYSTEfl (MANUAL TRANSMSSION) REAR BRAKE HECHANIS#S ! REAR DIFFERENTIALS CHASSIS (I 12) REAR SPRING C DANPER &2810 W !EAR COYER ARM C SUB FRMIE m200 STEERING WHEEL . - - - u3210 "'"'#hl(w E SHAFTS Gartner Banana

SECT I ON NAME INDEX (CHASSIS) SECTION NAHE LO.NO SEC.Na .---------------------------- ----- ------ REAR PROPELLER SHAFT 1-C15 4300A tt REAR DRIVE SHAFT REAR AXLE SEAR BRAKE MECHANISMS REAR DIFFERENTIALS (NORMAL DIFF . 1-Ll1 2710 A REAR DIFFERENTIALS I I (LIMITED SLIP DIu. 1 1-C12 12800 1 REAR SUSPENSION MECHANISMS 1 1-~15 1 4360 A REAR SPRING 6 DAMPER REAR STABILIZER REAR LOWER ARMS & SUB FRAME STEERING WHEEL STEERING COLUMN & SHAFTS STEERING GEAR (W/O POWER STEERING) STEERING GEAR (W/ POWER STEERING) POWER STEERING SYSTEH FRONT AXLE (W/O ANTI LOCK BRAKE SYSTEM) FRONT AXLE (ANTI LOCK BRAKE SYSTEM) FRONT BRAKE MECHANISMS FRONT SUSPENSION MECHANISMS FRONT SPRING d DAMPER CROSSMEMBER Jl STABILIZER TIRES 8 JACK ENGINE t T/MISS13N HOUNTINGS EXHAUST SYSTEU CLUTCH RELEASE L MASTER CYLIND ERS (MANUAL TRANSHISSION) CLUTCH PIPINGS (MANUAL TRANSHI SSION) ACCELERATOR CONTROL SYSTEM FUEL TANK FlIFI. L ID OPENER CLUTCH & BRAKE PEDALS (MANUAL TRANSHISSION) SECTION NAME I ~0.~0 ---------------------------- ----- BRAKE PEDALS (AUTOHATIC TRANS# ISSIOH) 1 BRAKF MASTER CYLINDER L POWER BRAKE (W/O ANTI LOCK BRAKE SYSTEM) 1 BRAKE MASTER CYLINDER & POWER BRAKE (ANTI LOCK BRAKE SYSTEH) BRAKE PIPINGS (V/O ANTI LOCK BRAKE SYSTEM) I BRAKE PIPINGS (ANTI LOCK BRAKE SYSTEM) ANTILOCK BRAKE SYSTEM PARKING BRAKE SYSTEM FUEL PIPINGS CAI L OG-YO- AIJNAOG- 05 DATE. 1995-04 Gartner Banana

MODEL IDENTIFICATION This parts catalog has been cornpiled to cover the following models Model No. NA75 ." - NA79 --- NAB0 --- NA81 .- NA82 Spsclflcatlons of vehicles 0 0 s 8 D a PA) (PB PA PA PB PB -.- PA - VIN (Chassis No.) Yen -- -- --.-- 14s 1 Yes Gartner Banana