cruise control MAZDA MX-5 1994 Owner's Manual

CRUISE CONTROL SYSTEM B+: Battery positive voltage L rmlnall Wire color M Specification (RIL). . N Action Connected to (G) 0 CELERATOR DAL 9MUOTX-263 Test condition Cruise control switch (Set switch and coast switch) (w) P S T ACTUATOR CABLE Removal 1. Disconnect the actuator cable from the accelerator ped- al. 2. Remove the clamp at the inside of the firewall. (P) 3. Disconnect the actuator cable from the actuator. 4. Remove the clamps and the actuator cable. Main switch ON While turning set switch after main switch ON Check stoplight switch (Refer to page T-105) Stoplight switch Cruise control switch (Resume switch and accel switch) (WIG) (B) Installation Install in the reverse order of removal. Adjustment Remove the clamp and adjust the nut so that actuator cable free play is as shown when the cable is pressed lightly. B+ OV Brake pedal depressed I B+ Main switch ON While turning resume switch after main switch ON Actuator Cable play: 1 .O-3.0mm (0.04--0.12 in) Brake pedal released OV 9V Main switch OFF Main switch ON Vehicle speed sensor Battery GND Check cruise control switch (Refer to page T-106) OV B+ OV Check actuator (Refer to page T-107) Run out betweeno-5V B+ OV rotating rear tires Constant Constant d Check cruise control switch (Refer to page T-106) Check vehicle speed sensor (Refer to page T-106) Repair wire Re~air wire Gartner Banana

CRUISE CONTROL SYSTEM T BRAKE AND STOPLIGHT SWITCH CLUTCH SWITCH Removal Loosen the locknut and remove the switch. Installation Install in the reverse order of removal. Adjustment Adjust the switch to set the specified pedal height. Pedal height: 175--185mm (6.89-7.82 in) Pedal free play: 0.6-3.lmm (0.02-4.12 in) Inspection 1. Disconnect the clutch switch connector. 2. Check for continuity between terminals of the switch. Pedal position Terminal A B 1 0-a: Continuity Pedal released 3. If not as specified, replace the clutch switch. Pedal de~ressed STOP LIGHTIBRAKE SWITCH Removal Loosen the locknut and remove the switch. 0 I 0 Installation Install in the reverse order of removal. Adjustment Adjust the switch to set the specified pedal height. Pedal height: l7l-l8l mm (6.93--7.13 in) Pedal free play: 4.0-7.0mm (0.16-0.28 in) Inspection 1. Disconnect the brake switch connector. 2. Check for continuity between terminals of the switch. I I I Pedal released I I I Pedal position w: Continuity Terminal Pedal depressed 3. If not as specified, replace the brake switch. 4. If the switch is OK, repair the wiring harness (fuse - brake switch - control unit). A 0 I 0 B Gartner Banana

T CRUISE CONTROL SYSTEM CRUISE CONTROL UNIT u CRUISE CONTROL MAIN SWITCH lnspection 1. Check for continuity between terminals of the cruise con- trol main switch. I I I I I I Neutral I Position Terminal A 'IBIDIFIGIH M : Continuity OFF ON 2. If not as specified, replace the cruise control main switch. CRUISE CONTROL SWITCH lnspection 1. Remove the knee protector and disconnect the com- bination switch connector. 2. Check for continuity between terminals of the combina- tion switch connector. u 0 0 Switch 3. If not as specified, replace the cruise control switch. SETICOAST RESUMVACCEL VEHICLE SPEED SENSOR lnspection 1. Remove the instrument cluster. 2. Check for continuity between terminals 2D and 2F while rotating the speedometer cable. 3. If there are not four pulses per shaft rotation, replace the vehicle speed sensor. (Refer to page T-32.) d n V Terminal 0 0 SE I RE M: Continuity 0 E 0 0 0 Gartner Banana

CRUISE CONTROL SYSTEM T ACTUATOR Inspection 1. Measure the actuator solenoid resistance by using an ohmmeter. Check terminals C-A 2. If not as specified, replace the actuator. 3. Disconnect the actuator cable from the accelerator ped- al. 4. Run the engine at idle speed. 5. Apply battery positive voltage to the following terminals, and check the actuator operation. Resistance C-B C-D B+: Battery positive voltage Approx. 25 to 55hL I I I I I 1 I GND I GND I B+ I GND 1 Pull I Terminal condition AlBlClD I I I 1 I 2 1 GND I - I B+ I GND I Hold I Operation of control cable I 6. If not as specified, replace the actuator. 3 4 Removal 1. Disconnect the accelerator cable and vacuum hose from the actuator. 2. Remove the bolt and nuts and the actuator. Installation Install in the reverse order of removal. GND - - - B+ - - - Extend Release Gartner Banana

TECHNICAL DATA 1 Charge I 1.4 Belt 1.4 r. BODY ELECTRICAL SYSTEM 1 Air bag I 2 1 Retractor 1.4 Item Wattage (Bulb trade number) Hold Anti lock Wamlng and indicator lights 1.4 1.4 Washer Rear window defroster Beam Turn (LH and RH) Illumination Malfanction indicator Brake 1.4 1.4 I Exterior lights 3.4 3.4 3.4 x 4 1.4 1.4 Headlights Front turn signawparking lights Front side marker lights License plate lights Rear turn signal lights Rear side marker lights Stop/taillights Back-UP linhts High-mount stoplight I 18.4 (921) ACS 1 1.4 Hazard switch 1.4 60140 2718 (1 157 NA) 3.8 (1 94) 7.5 27 (1 1 56) 3.8 (1 94) 2718 {I 157) 27 (1 1561 Interior llahts - I lllumination lights I Cruise control main switch I 1.4 I 5 Ash tray U. HEATER AND AIR CONDITIONING SYSTEM I Item I Specit lcations I 3.4 Heater control switch ane el I 1.4 STANDARD BOLT AND NUT TIGHTENING TORQUE Refrigerant amount S (04 Compressor oil amount rnl {cc, fl oz) Refrigerant normal pressure MPa (kgflcm2, psi) 600 {2 1.21 130-1 70 {I 30-1 70,3.9-5.1) Low pressure: 0.154.25 (1 .5-2.5,21-361 Hiah Pressure: 1 37-1.57 (1 4--16, 199--228) Gartner Banana

SECT ION NAME INDEX (my) - LO a NO * - ... - a 2-C03 2-E03 2-H03 2-403 2-KO3 2-1.03 2-CO4 2-E04 2-H04 2-104 2- JOG ?-KO4 2-M04 ?-NO4 9-CO4 ?-LO5 2-8 0% ?-KO5 ?-NO!, 7-CO6 ?*C47 i?-107 ?*f-d7 ?-GO I ?- 109 ,!-LO I Z-catj il- t. 0 a 2 .. f' fl g4 ?-GO9 ;,. JO9 ?-MQY ? il'j ? CII --- - - SEC .#I ---..- 0900 5000 5910 8030 5100 5103 $105 5110 5120 5170 5180 5230 5260 5310 5520 5539 5340 5370 5580 53 YO 5500 5570 55.10 5!>40 5560 55 "0 5588 5 IOU 5790 '; 19'. 5flOti !,bSB !J n c* u LlbIJ . ---..- - - --- SECfION NAME -----.- ------------------ ..--- KEY SETS FRONT BUNPER REAR EUHPER WINDOW HOULDING L COWL GRILLES HEAD LANPS HEAD LAHP RE T RACY ORS FRONT CONBINITION Lanes REAR COHBINATIOH LAHPS L ALENSE LAHPS BRNAMM3S REAR FIWISWER BONNET TRUNK LIB FWDNT PANELS FEIiDER P WHEEL APRON PANELS 3PCU L COWL PANELS SiUE PANELS {'!.OUR PANELS, FLCOR AYTACWHEHTS (HDCC GOVEAS 1 FLOOR AVYACHHEHTS DASHEOARD EOU IPMENI 5 nf VCR NttUD SPEEDOM TCW CADI.[; nt 1 ER CONPONE ws DASHBOAKU 6 WI LATLb PAKl S COHSOLC. VLUTILATOSI St.AI'S %CAI IC'ITS AIR OhC FblOlil li00k'$ F WLlh 'l !WOH Wt't:NAN I TUUHI 1)ouu IHlnS 1 WELAICL, PAW 1s - SEC * N( -----a 6110 6115 6 120 6130 6160 6190 6300 6330 6600 6610 661 1 6638 6635 6640 6600 6662 670U &7C 1 6707 6703 6784 6 ?i!U 6720 1 6730 6 760 ba20 6140 ~uen tB1U bVQU SECTION NAHE HEATER UNIT COMPONENTS HEATER CONTROLS COMPONENTS HEATER BL OWER COHPONENT S AIR CONDITIONER COMPRESSOR COHFONENTS (AIR CON DIT JlrNEiO COOLING UI\'TS (AIR COHDITIOHEW) WINDOW GLASSES SUNROOF SWITCHES C RFtAVS (ENGINE) DASHBOARD SWlTCHES COHBINATIOM SWITCH RELAYS L UNIT (BODY) DOOR SWITCH & HDRWS AUTO CRUISE CONTROL SYSTEH AUDIO SYSTEMS (RADIO & TAPE W. CK 1 AUDIO SYSTFffS (ANTENNA 6 SPEAK El?) NIP t He HARNESSES(FRON1 L REAR ) WlW iNG HARNESS CL.AHPS UtHaSH1EL.D W4SHER ANT1 LJCI BRAKE SYSTEH) WIHDSHIELU WASHER (AH71 LOCK BRAKE SYSTEM) UINUSHIELD WIPERS FRONT hEAD$Y TWIN & PIMY TRl n s FLOOR HATS L PAW QUARTER WINDOW L VRIHS LA I L Olr HI).. AUHAOd* I1 3 Gartner Banana

SECTION NAME KEY SETS FRONT BUHPER REAR SUNPER WINDOW rlOULBIHG L COWL GRILLES HEAD LAMPS IIEAD LAHP RE 1 RACTORS FRONT COHBINATION LAWS REAR CUHBlNATIOH LAHPS L ICE HOE LAWS ORNhHENTS REAR F f Hf Ci+CR BONNET TRUNK 110 f RWT PANEL S FLHOEW & WHfkL APWOt4 P4NkL!$ LUSH & COWL PANELS SIDE PANELS FLOOR PANELS F LOOR ATTACHHENTS (HOLE COVERS ) HkTER HOOD SCf 600NC TCH CAB1.k RC 1 ER COMPONENTS SECTION nAnE ---------_L---_-----__________L_______I__________________L_______I__________________L_______I________-__________L_______I__________________L_______I__________________L_______I________ HEAI'ER Wit COMPONENTS HEATER CONTROLS COHPONENf S HEATER BLOWER COWPONENTS AIR CONBlTXOMR COHPRESSOR COHPONENTS (AIR CDh DITIONER) COOLING UNIT (AIR CO#DlTZONERI WINDOW GLASSES SUNRtOF SWiTCMES L RELAvC (ENGINE) DASMIOAWD SWITCHES CO~bfNAI~OH SWlfCiI RELAYS L UNIT i8OBV) DOOR SWITCH L HORNS AUTO CRUISE CONTROL C't SIGH AUDIO SYSTEHS (ANTENNA C WEAK ER MIWBSH2El.D YASHCK (U/U ANTI LUCI MAKC SYSICI) 7250 QUARTER WINCOW L TRIHS Gartner Banana

t f 6640 A E AUTO CRUISE CONTROL SYSTEN 'IPE ,AUTO CRUISE CJH :#lot. RACKET ,ACTUATOR !&SE, PRO-A, PKG-R, IW/O AUTO CRUISE.60H I,) r ri. Gartner Banana

2-C06 2-C07 2-E07 2-F07 2-60 7 2-107 2-LO7 2-CO8 2-EOB 2-E09 2-GO9 2- JOY 2-H09 2-El0 ncAn LunDlnmIAun ~~nra LICENSE LAHPS ORNAMENTS REAR FINISHER BONNET TRUNK LID FRONT PANELS FENDER 6 WHEEL APRON PANELS DASH 6 COWL PANELS SIDE PANELS FLOOR PANELS FLOOR ATTACHMENTS (HOLE COVERS ) FLOOR ATTACHHENTS DASHBOARD EOUIPUENTS METtK HOOD SPEEDOMETER CABLE METER COMPONENTS DASHBOARD L RELATED PARTS CONSOLE VENTILATUR SEATS SEAT BELTS AIR BAG FRONT DOORS FRONT DOOR MECHANISMS FRONT DOOR TRIMS L RELAIED PAR T S SUNROOF SWITCHES 6 RELAYS (ENGINE) DASHBOARD SWITCHES COMB l !?AT1 ON SWITCH RELAYS 6 UNIT (BODY) DOOR SWITCH & HORNS AUTO CRUISE CONTROL SYSTEM AUDIO SYSTEMS (RADIO & TAPE DE CK 1 AUDIO SYSTEMS (ANTENNA & SPEAK ER) WIRING HARNESSES(FR0NT & REAR 1 WIRING HARNESSES(ENG1NE 6 T/HI SSION) WIRING HARNESSES(DASuYGARD> WIRING HARNESSES(DOOR,FLOOR/CE ILING) WIRING HARNESS CLAMPS WINDSHIELD WASHER (W/O ANTI LOCK BRAKE SYSTEM) WINDSHIELD WASHER (ANTI LOCK BRAKE SYSTEM) WINDSHIELD WIPERS WIPER MOTOR COMPOHENTS(FR0NT) FRONT HEADER TRIK 6 PILLAR TRI ns TRIMS b SCUFF PLATES FLOOR MATS X PhDS SERVICE TOOLS VISORS,ASSiST HAHOCES 8 HIRROK S DATE. 1995-04 PAGE. 3 Gartner Banana

ALPHABETICAL INDEX *** ENGLISH **% NUT,DECK LOCK------------ 2- Jli NUT.EXPANSION------------ 2-K7 PANEL( PANEL( PANEL ( PANEL ( PANEL ( PANEL( PANEL( PANEL 1 PANEL 1 PANEL, PANEL 1 PANEL, PANEL, PANEL PIPE,FILLER-------------- 1-ti PIPEIFILLER-FmWASHER TANK 2-E PIPE,FUEL-MAIN----------- 1-5 PIPEIFUEL-RETURN--------- 1 -E PIPE,HEATER UNIT--------- PIPE,OIL----------------- 2-D 1 -K PIPE, OIL LEVEL GAUGE- ---- pIpE,pEDAL--------------- 1 -H 1-c PIPE,RETURN-------------- 1-n 1-C PIPE,SCREEN WASHER------- 2-F , PIPE,SUCTION------------- PIPE,VACUUM-------..------ 1-C 1-E 1 -G PLATE,END---------------- 1-J3 PLATE,HOLDER-BRUSH-------- PLAlE,LOCK--------------- 2- Jl5 1-J11 1 -Mll PLATE,MANUAL------------- 1-K9 FLATE,NUT-TRUNK FLOOR PAN 2-K5 PLATE,OIL BAFFLE--------- 1-E3 PLATE,OIL BAFFLE-CYL. BLK 1-13 Pl.ATE,OIL BAFFLE-EX.----- 1-E3 PLATE,OIL BAFFLE-1N.SIDE- 1-E3 PLATE,PRINT------------..- 2-67 PLATE,RETAINING---------- 1 -C9 1-09 MAGNET------------------- 1 -M7 MANIFOLD,EXHAUST--------- 1 -E4 MANIFOLD,INLET----------- 1 -D4 MAT,FLOOR---------------- 2-N15 MATIREAR END------------- 2-cl6 2-N15 MATITRUNK ROOM----------- 2-C1C MEMBER NO.E(?),CROSS-FLOO 2-L5 MEHBER N0.2(Rl1CROSS-FLOO 2-K5 MEMBER N0.3,CROSS-------- 2 -K5 MEMSER N0.4,CROSS-------- 2-K5 HEMBER(R1,INST. PANEL---- 2- J7 MEMBER ,CRASH PAD--------- 2- J7 NEMBER,CHOSS------------- 1-Fli 1-Kl! 1-L11 NUT,LOCK-CLUTCH HUB------ 1-H6 NUTILOCK-COUNTER SHAFT BR 1-H6 KUT,LQCK-RACK------------ 1-Lli NUT ,MOUNTING- ANTENNA--- - -- 2-El4 NUTISELF LOCK------------ 2-Lli tUT,SIDE PROTECTOR------- 2-C4 NUT,SPRING--..------------ 2-E4 2- I7 NUT,STOPPER-LAMP HINGE--- 2-L3 NUTITOP-CRASH PAD-------- 2-L7 NUTIWIPER LINK----------- 2-El5 PRHEL ;PLATE-MODE CONTROL- 2-El 1 ! 2-N4 i pIpE,VINYL--------------- 1-K7 / PANEL.RAD.SHROUD--------- 2-Dl5 PLATE.SEAL-T PANEL; REAR DECK---------- 2-H5 2..H5 jXATER--------------- 2-6 PANEL,REAR END----------- PANEL, ,ROOF--------------- 1-E .?-ti12 PIPEIA',CYLINDER--------- I -N PARTS K1T.INN.-BKAKE----- 1-F15 PIPEIB'.CYLINDER--------- 1-N .51 PLATE ; SEPARA 1 .- t4 PARTS YIT,INNER---------- PARTS SET---------------.- 1 -E 2- J PARTS SET,ST. WHEEL------ PAsS,OIL----------------- 1-H 1-D PAWL,PARKING------------- 1 -K PEDAL g ARM-------------- 1-G PEDAL,BRAKE-------------- 1-c 1 -L PEDAL,CLUTCH------------- 1-L PIECE,DISTANCE----------- 1-1 1 -n 2-N4 MEMBER ,REAR DECK------ --- 2-H5 METAL SET,CONN.ROD------- 1 -L3 METAL SET,MAIN BRG.------ 1 -L3 METAL SET ,THRUST--------- METER SET---------------- 1 -M3 2-67 METER,FUEL--------------- 2-H7 METER, OIL PRESSURE------- 2-67 METER,TEMP--------------- 2-117 MIRROR(L),DOOH----------- 2-El4 NIRRORCK) ,DOOR----------- 2-€16 MIRROR,INTERIOR---------- 2-El6 2-Flt MODULE,AIR BAG----------- 2-H9 MODULE ,AIR BAG PASSENGER- 2-H9 MODULE ,POWERTRAIN CONTROL 2-Cl? MODULE,PWT.CONTROL------- 2-Cl! MOTOR( L 1, RETRACTABLE HEAD 2-L3 MOTOR(R),RETRACTABLE HEAD 2-L3 MOTOR IFAN-BLOWER UNIT---- 2-F11 HUTOR, WIPER----------- --- 2-H15 MOULn(UP). FRT. WItJDOW----- 2-J3 OIL,COMPRESSOR----------- 2-Kll OPEtiER,FILLER LID-------- 1-K14 OPENER,T/LID 8 F/LID----- ORIFICE------------------ 1-K14 1-F3 ORNAMENT,FRONT----------- 2-14 ORNAMENT,MAKER NAME-REAR- 2-14 ORNANENT,REAR------------ 2-14 ORNAMENT,STEREO---------- 2-MI! ORNAMENT,STEREO-LOWER---- 2-Ml! ORNAMENT,STEREO-UPPER---- OUTLET ,WATER----- ---.----- 2-Hl! 1-E5 PLATE NO. 2(L), SET-F. BUMPE 2-~3 PLATE N0.2(R),SET-F.BUMPE 2-F3 PLATE N0.3,SEAL---------- PLATE SET---------------- 2-111 2-H3 9-72 ! L-A4 PLATECC) SET-TOP FABRIC-- 2-0121 PLATE(FRT1,SET-ROOF PANEL 2-E12, PIN,CtiECKER-------------- 1 -M 2-M PIN,DECK LOCK------------ 2- J PIN,GUIDE----.------------ 1 -G PIN,INTER LOCK----------- 1- J PIN,PIVOT-CLUTCH REL .FORK 1-C PIN,SLIDER--------------- 1-6 PIN,SNAP----------------- 1 -D 1 -G PLATE(L)------.----------- 2-F10 PLATE(L1,CLOSING-QTR PANE 2-35 PLATECL),FROtiT SCUFF----- 2-L15 PLATEtL),HOOK-REAR DECK-- 2-F12 PLATE(L1,KICK-D.TRIM----- 2-F10 PLATE(L1,SEAL------------ 2- I5 PLATE(L),SET-TOP FABRIC-- 2-612 PLATE(L),SIDE-REAR FLOOR- 2-L5 ~LATE(R)----------------- 2-F10 PLATE(R1,CLOSING-QTR PANE 2-H5 PLATE(R1,END------------- 2-65 PLATE(R1,FRONT SCUFF----- 2-L15 PLATE(R),HOOK-REAR DECK-- 2-F12 PLATE