dashboard MAZDA MX-5 1994 Workshop Manual

Before beginning any service procedure. refer to section T of this manual for air bag system service warnings and audio antitheft system alarm conditions . BODY INDEX ............................. S- 2 HOOD ............................. S- 5 COMPONENTS ................... S- 5 DOOR ............................. S- 7 COMPONENTS ................... S- 7 WINDOW REGULATOR. GLASS. AND GUIDE ....................... S- 9 COMPONENTS ................... S- 9 ......... DOOR LOCK AND OPENER S-15 ................... COMPONENTS S-15 TRUNK LID ........................ S-16 COMPONENTS ................... S-16 .... TRUNK LID LOCK AND OPENER S-18 COMPONENTS ................... S-18 ......... POWER WINDOW SYSTEM S-19 .............. STRUCTURAL VIEW S-19 TROUBLESHOOTING ............. S-20 ........ b POWER WINDOW SWITCH S-22 ... POWER WINDOW REGULATOR S-22 ......... FUEL-FILLER LID OPENER S-23 COMPONENTS ................... S-23 FRONT BUMPER ................... S-24 COMPONENTS ................... S-24 REAR BUMPER .................... S-25 COMPONENTS ................... S-25 ........... MOLDING AND GARNISH S-27 COMPONENTS ................... S-27 OUTSIDE MIRROR ................. S-30 STRUCTURAL VIEW .............. S-30 ............. TROUBLESHOOTING S-31 POWER OUTSIDE MIRROR ....... S-33 POWER OUTSIDE MIRROR SWITCH ........................ S-33 COMPONENTS ................... S-34 WINDSHIELD WIPER AND WASHER . S-35 TROUBLESHOOTING ............. S-35 WIPER MOTOR .................. S-38 ................ WASHER MOTOR S-38 FRONT WIPER AND WASHER ........................ SWITCH S-38 ................... COMPONENTS S39 WINDSHIELD ...................... S-44 PREPARATION ................... S-44 ................... COMPONENTS S-44 REAR WINDOW GLASS ......... (DETACHABLE HARDTOP) S-48 PREPARATION ................... S48 ................... COMPONENTS S48 REAR WINDOW .............. (CONVERTIBLE TOP) S-52 ................... COMPONENTS S-52 ....... DASHBOARD AND CONSOLE S-56 ................... COMPONENTS S56 TRIM .............................. S-59 COMPONENTS ................... S-59 ................. FLOOR COVERING S-62 ................... COMPONENTS -21 SEAT BELT ........................ S-63 COMPONENTS ................... S-63 ...................... SEAT BELT S-64 ................ BUCKLE SWITCH S-64 SEAT .............................. S-65 ................... COMPONENTS S-65 ................ CONVERTIBLE TOP S-67 PREPARATION ................... S-67 ................... COMPONENTS S-67 ........... DETACHABLE HARDTOP S-81 COMPONENTS ................... S-81 BRACE BAR ....................... S-84 ................... COMPONENTS S-84 ......... UNDERBODY DIMENSIONS S-85 PROJECTED DIMENSIONS ........ S-85 ..... STRAIGHT-LINE DIMENSIONS S-87 45uoSx-001 Gartner Banana

s INDEX 1. Power window system ............. Structural view page S-19 ............ Troubleshooting page S-20 ................. Inspection page S-22 2. Fuel-filler lid opener ....... Removal / Installation page $23 3. Dashboard and console ....... Removal / Installation page S-56 ................. Adjustment page S-58 4. Trim ....... Removal / Installation page S-59 5. Floor covering ....... Removal / Installation page S-62 6. Seat belt ....... Removal / Installation page $63 ................. Inspection page S-64 7. Seat ....... Removal 1 Installation page S-65 Disassembly / Assembly .... page S-66 'd' ................. Inspection page S-65 8. Brace bar Removal / Installation ....... page S-84 Gartner Banana

DASHBOARD AND CONSOLE DASHBOARD AND CONSOLE COMPONENTS Removal l Installation 1. Disconnect the negative battery cable. Warning Handling the air bag module improperly can accidently deploy the air bag, which may seri- ously injure you. Read SERVICE WARNINGS, section T, before handling the air bag module. 2. Remove in the order shown in the figure, referring to Removal Note. To remove the dashboard, remove the control wires of the heater unit and blower unit. 3. Install in the reverse order of removal. 1. Ashtray 2. Change lever knob 3. Rear console assembly a. Back plate b. Shift lever boot 7. Speedometer cable 8. Instrument cluster 9. Center louver Removal Note ............. page S-57 10. Center an el assemblv c. Power window switch Removal Note ............. page S-58 d. Cover (Without power window) 1 1. Glove box assembly e. Console lock assembly 12. Passenger-side airbag module (if equipped) 4. Center lower panel assembly Removal 1 Installation ......... section T Removal Note ............. page S-57 13. Hood release knob -1 5. Steering shaft 14. Center hole cover 6. Meter hood assembly 15. Side cover Removal Note ............. page $57 16. Dashboard Gartner Banana

DASHBOARD AND CONSOLE s USA % CLlP CLIP 4 @ CANADA HOOK 0 05UOSX-10 Removal Note Center lower panel assembly The clips are where shown. Meter hood assembly The clips are where shown. Center louver 1. Thread a piece of string through the center louver. 2. Pull the string straight out while holding onto the center panel. Gartner Banana

DASHBOARD AND CONSOLE - / AIRFLOW MODE WIRE I _ -We -_ -, _ - 11 Center panel assembly The clips are where shown. Adjustment Note Airflow mode wire 1. Set the airflow mode control lever to VENT position. 2. Connect and clamp the wire with the shutter lever on the heater unit at its closest point. 3. Move the airflow mode control lever to make sure the wire is securely attached and that it moves the full stroke from DEF to VENT. REC-FRESH wire 1. Set the selector lever to FRESH position. 2. Connect and clamp the wire with the shutter lever on the blower unit at its closest point. 3. Move the REC-FRESH lever to make sure the wire is securely attached and that it moves the full stroke from - REC to FRESH. TEMF - - I 'ERATURE BLEND WIRE 45UOSX-080 Temperature blend wire 1. Set the temperature blend lever to MAX-HOT position. 2. Connect and clamp the wire with the shutter lever on the heater unit all the way to the right. 3. Move the temperature blend lever to make sure the wire is securely attached and that it moves the full stroke from HOT to COLD. Gartner Banana

FLOOR COVERING FLOOR COVERING COMPONENTS Removal / Installation 1. To remove the cabin carpet, first remove the following: a Seats (Refer to page S-65.) b Dashboard (Refer to page S-56.) c Heater unit (Refer to Section U) d Front side trim, scuff plates, quarter trim, and rear package trim (Refer to page S-59.) e Front seat belts and buckles (Refer to page S-63.) 2. Remove the remaining parts in the order shown in the figure. 3. Install in the reverse order of removal. 1. Rear end mat 2. Foot rest 3. Bracket 4. Cabin carpet Gartner Banana

SRS AIR BAG SYSTEM T CRASH SENSOR (S-SENSOR) Removal 1 Installation 1. Carry out "Before Servicing" procedure under GENERAL PROCEDURES, page T-160. 2. Remove the dashboard. 3. Remove in the order shown in the figure. 4. Install in the reverse order of removal. 1. Nuts 2. Crash sensor 6-sensor) Installation note . . . .'. . . . . . . page T-214 T-213 Gartner Banana

u HEATER HEATER UNIT Removal / Installation 1. Remove the dashboard. (Refer to section S.) 2. Remove the heater unit as shown in the figure. 3. Install in the reverse order of removal. 7.9-10.7 Nm (80-110 kgfcm, 69.5--95.4 In+bf] 1. Heater hose U-16 45UOUX4 2. Heater unit Gartner Banana

SECT ION NAME INDEX (my) - LO a NO * - ... - a 2-C03 2-E03 2-H03 2-403 2-KO3 2-1.03 2-CO4 2-E04 2-H04 2-104 2- JOG ?-KO4 2-M04 ?-NO4 9-CO4 ?-LO5 2-8 0% ?-KO5 ?-NO!, 7-CO6 ?*C47 i?-107 ?*f-d7 ?-GO I ?- 109 ,!-LO I Z-catj il- t. 0 a 2 .. f' fl g4 ?-GO9 ;,. JO9 ?-MQY ? il'j ? CII --- - - SEC .#I ---..- 0900 5000 5910 8030 5100 5103 $105 5110 5120 5170 5180 5230 5260 5310 5520 5539 5340 5370 5580 53 YO 5500 5570 55.10 5!>40 5560 55 "0 5588 5 IOU 5790 '; 19'. 5flOti !,bSB !J n c* u LlbIJ . ---..- - - --- SECfION NAME -----.- ------------------ ..--- KEY SETS FRONT BUNPER REAR EUHPER WINDOW HOULDING L COWL GRILLES HEAD LANPS HEAD LAHP RE T RACY ORS FRONT CONBINITION Lanes REAR COHBINATIOH LAHPS L ALENSE LAHPS BRNAMM3S REAR FIWISWER BONNET TRUNK LIB FWDNT PANELS FEIiDER P WHEEL APRON PANELS 3PCU L COWL PANELS SiUE PANELS {'!.OUR PANELS, FLCOR AYTACWHEHTS (HDCC GOVEAS 1 FLOOR AVYACHHEHTS DASHEOARD EOU IPMENI 5 nf VCR NttUD SPEEDOM TCW CADI.[; nt 1 ER CONPONE ws DASHBOAKU 6 WI LATLb PAKl S COHSOLC. VLUTILATOSI St.AI'S %CAI IC'ITS AIR OhC FblOlil li00k'$ F WLlh 'l !WOH Wt't:NAN I TUUHI 1)ouu IHlnS 1 WELAICL, PAW 1s - SEC * N( -----a 6110 6115 6 120 6130 6160 6190 6300 6330 6600 6610 661 1 6638 6635 6640 6600 6662 670U &7C 1 6707 6703 6784 6 ?i!U 6720 1 6730 6 760 ba20 6140 ~uen tB1U bVQU SECTION NAHE HEATER UNIT COMPONENTS HEATER CONTROLS COMPONENTS HEATER BL OWER COHPONENT S AIR CONDITIONER COMPRESSOR COHFONENTS (AIR CON DIT JlrNEiO COOLING UI\'TS (AIR COHDITIOHEW) WINDOW GLASSES SUNROOF SWITCHES C RFtAVS (ENGINE) DASHBOARD SWlTCHES COHBINATIOM SWITCH RELAYS L UNIT (BODY) DOOR SWITCH & HDRWS AUTO CRUISE CONTROL SYSTEH AUDIO SYSTEMS (RADIO & TAPE W. CK 1 AUDIO SYSTFffS (ANTENNA 6 SPEAK El?) NIP t He HARNESSES(FRON1 L REAR ) WlW iNG HARNESS CL.AHPS UtHaSH1EL.D W4SHER ANT1 LJCI BRAKE SYSTEH) WIHDSHIELU WASHER (AH71 LOCK BRAKE SYSTEM) UINUSHIELD WIPERS FRONT hEAD$Y TWIN & PIMY TRl n s FLOOR HATS L PAW QUARTER WINDOW L VRIHS LA I L Olr HI).. AUHAOd* I1 3 Gartner Banana

I i ! 5500 -1 DASHBOARD EQUIPMENTS . 5500 DASHBOARD EQUIPMENTS BULB LZV 5W YA3 NA5 HA4 NA6 BLACK LENS,PERSONAL LAMP N:3 NAS BLACK ?ANEL,CENTER 0 0 INT- 1483 NAh HA5 NA6 BLACK RESIST OR ,PANEL LPGHl HA3 NAS HA4 NA6 tll ACK NAJ HAS HA4 NA6 BLACK CAP ,COLUHN COVER ; NA3 NA5 HAG NA6 SLACK Gartner Banana