front bumper cover MAZDA MX-5 1994 Workshop Manual

Before beginning any service procedure. refer to section T of this manual for air bag system service warnings and audio antitheft system alarm conditions . BODY INDEX ............................. S- 2 HOOD ............................. S- 5 COMPONENTS ................... S- 5 DOOR ............................. S- 7 COMPONENTS ................... S- 7 WINDOW REGULATOR. GLASS. AND GUIDE ....................... S- 9 COMPONENTS ................... S- 9 ......... DOOR LOCK AND OPENER S-15 ................... COMPONENTS S-15 TRUNK LID ........................ S-16 COMPONENTS ................... S-16 .... TRUNK LID LOCK AND OPENER S-18 COMPONENTS ................... S-18 ......... POWER WINDOW SYSTEM S-19 .............. STRUCTURAL VIEW S-19 TROUBLESHOOTING ............. S-20 ........ b POWER WINDOW SWITCH S-22 ... POWER WINDOW REGULATOR S-22 ......... FUEL-FILLER LID OPENER S-23 COMPONENTS ................... S-23 FRONT BUMPER ................... S-24 COMPONENTS ................... S-24 REAR BUMPER .................... S-25 COMPONENTS ................... S-25 ........... MOLDING AND GARNISH S-27 COMPONENTS ................... S-27 OUTSIDE MIRROR ................. S-30 STRUCTURAL VIEW .............. S-30 ............. TROUBLESHOOTING S-31 POWER OUTSIDE MIRROR ....... S-33 POWER OUTSIDE MIRROR SWITCH ........................ S-33 COMPONENTS ................... S-34 WINDSHIELD WIPER AND WASHER . S-35 TROUBLESHOOTING ............. S-35 WIPER MOTOR .................. S-38 ................ WASHER MOTOR S-38 FRONT WIPER AND WASHER ........................ SWITCH S-38 ................... COMPONENTS S39 WINDSHIELD ...................... S-44 PREPARATION ................... S-44 ................... COMPONENTS S-44 REAR WINDOW GLASS ......... (DETACHABLE HARDTOP) S-48 PREPARATION ................... S48 ................... COMPONENTS S48 REAR WINDOW .............. (CONVERTIBLE TOP) S-52 ................... COMPONENTS S-52 ....... DASHBOARD AND CONSOLE S-56 ................... COMPONENTS S56 TRIM .............................. S-59 COMPONENTS ................... S-59 ................. FLOOR COVERING S-62 ................... COMPONENTS -21 SEAT BELT ........................ S-63 COMPONENTS ................... S-63 ...................... SEAT BELT S-64 ................ BUCKLE SWITCH S-64 SEAT .............................. S-65 ................... COMPONENTS S-65 ................ CONVERTIBLE TOP S-67 PREPARATION ................... S-67 ................... COMPONENTS S-67 ........... DETACHABLE HARDTOP S-81 COMPONENTS ................... S-81 BRACE BAR ....................... S-84 ................... COMPONENTS S-84 ......... UNDERBODY DIMENSIONS S-85 PROJECTED DIMENSIONS ........ S-85 ..... STRAIGHT-LINE DIMENSIONS S-87 45uoSx-001 Gartner Banana

s FRONT BUMPER FRONT BUMPER COMPONENTS Removal 1 Installation 1. Raise the headlights. 2. Disconnect the negative battery cable. 3. Remove in the order shown in the figure. 4. Install in the reverse order of removal. Front combination light 6. Set plate Removal .................... Section T 7. Front fascia Front side marker light 8. Retainer Removal .................... Section T 9. Bumper reinforcement 3. Fender bracket 10. Spacer 4. Mud guard 11. Front bumper retainer 5. Grille cover 12. Front bumper bracket Gartner Banana

s WINDSHIELD WIPER AND WASHER WITH ABS 1. Washer tank cover 4. Washer tank hose 2. Front bumper and bracket 5. Washer tank Removal / Installation . . . . . . . page 5-24 6. Washer motor 3. Tank bracket Inspection . . . . . . . . . . . . . . . . . page S-38 Gartner Banana

ALPHABETICAL INDEX *** ENGLISH w** PULLE+',MAGNET CLUTCH----- PULLEY,TIMING BELT------- PULLEY, WATER PUMP-------- PUHP SET ,WATER----------- PUMP,FUEL---- -------- ---- PUMP,FUEL-SUB------------ pUMP,oIL----------------- RACE ,BRG .HUB CLUTCH------ 1 -G9 RACE.BRG.PUMP COVER------ 1-E9 RACE, INNER--------------- 1-F6 1-H9 RACE,OUTER--..------------ 1-H9 RACE ,OUTER-ONE WAY CLUTCH 1.-F9 RACE SHELL BEARING------- 1-D9 RACE ,SIDE-ONE WAY CLUTCH- 1 -F9 RACK ,STEERING GEAR-- ----- 1- J12 1-L12 RADIATOR----- ------ ------ 1-E5 RAILCL) ,RAIN-REAR-------- 2- J5 RAILCR) ,RAIN-REAR-------- 2 -H5 RAIL ,RAIN-SOFT TOP REAR-- 2-612 RECTIFIER---------------- 1-C7 REGULATOR(L1 ,WINDOW------ 2-21 U REGULATORCRI ,WINDOW------ 2-C10 2-N9 REGULATOR,VOLTAGE-------- 1 -C7 REINF. (L) ,BELT LINE-C.PIL 2-65 REINF. (L) ,FLOOR---------- 2-D6 REINF.(L) ,SIDE SILL------ 2-15 REINF. (L) STRIKER-------- 2-15 REINF.(Ll ,TIE DOWN HOOK-- 2-D5 REINF. (L ,WHEEL APRON---- 2-D5 WEINF.(R),RELT LINE-C.PIL 2-65 REINF.(R),SIDE SILL------ 2-65 REINF.(R) .STRIKER-------- 2-H5 RE~NF.(R);TIE DOWN HaOK-- 2-D5 REINF. (R) .WHEEL APRON---- 2-C5 REINF. ,FUEL TANK--------- 1-114 REfNFORCEMENT(R1--------- 2-C5 RElNFORCEMENT, BUMPER - - - - - 2-E3 2-H3 RELAY,FUEL PUMP---------- 2-Cl? RELAV,MAIN---------- ----- 2-C13 RELAY ,MOTOR-HYD. UNI' -- 1-M15 RELAY,N.O.---------- --. 2-1)1~ 2-61! RELAY ,RETRACTOR-COWL rANE 2-61? RETAINERnAn(R),WTHSTP---- 2-F12 RETAINER'B'CL1rWTHSTP---- 2-612 RETAINERIB'(R) , WTHSTP---- 2-F12 RETAINER'C'(L),WTHSTP---- 2-612 RETAItlER'Cn(R),WTHSTP---- 2-Fl2 RING--------------------- 1-J9 RING SET,PISTGN---------- 1-L3 RING(L)MOUNTING---------- 2-K3 RINO(R)MOLlNTING---------- 2-K3 RING,IOI----------------- 1 - D6 1-DB 1-EB 1-08 1-H3 1 -H4 1-K4 1 -K9 1 - L7 1 -M7 1 -N4 1-N7 2-C13 2-013 2-N12 RING,RETALNING-BALL BE4RI 1-G6 RING,RETAINING-DISC PLATE 1-Ell RING,RETAINING-SHIFT ROD- 1-J6 RING,sEAL---------------- 1-J9 1 -M7 RING,sNA~---------------- 1-C9 1 -D9 : i ! 1 11 ROD .PUSH-FRT CALIPER----- 1-611 RELAY~TRANSFER- ---------- 2-Jll ROD,REIEASE-------------- 1-C1G RELAY ,VALYE-HYU . UNIT---- 1-~151 ROD,RE1RACTABLE---------- 2-L3 RESISTOR ,BLOWER dWIT----- 2-~ll' ROD,SELkCTOR-REAR-------- 1-616 RESISTOR, INTERLOCK------- 2-G13 ROD,SHIF'T(lST&ZND)------- 1 - J6 RESISTOR ,PANEL LIGHT--- - - 2-C7 ROD,SHIFT(3RDB4THl------- 1- J6 REST ,FOOT----------- ----- 1-C151 ROD,SHIFT-OVER TOP B REVE 1-K6 1-M1(, ROLLER--- ----- --------..-- 1-614 RETC,INER--- --------- ----- I-KP I I?OOF,DETACHABLC TOP------ 2-HI2 RETAICERI L ,FRONT BUMPER- 2-E3 I 2-112 RETAINER(L),WTHSTP-D.TOP- 2-K12. ROTOR-------------------- 1-D7 RETAINERIRI ,FRONT BUMPER- 2-E3 I ROTOR,SENSOR-FRT A.B .S. -- 1-Ell RETAINER(R) ,WTHSTP-D .TOP- 2-J12, 1-FS3 RETAINER ,FRT . BUMPER- ----- 2-F3 RUCBER(C) ,CUSHION-BONNET- 2-KG RETAIHER,LOCK CYL .------- 2-N9 ! RUBBER( tWR) ,MOUNT-TANK--- 1-J14 RETA!NER,R. BLI'MPER-------- ?-ti3 i RUBBER(UP) ,MOUNT-TANK---- 1-114 RETAINER,SER\lO----------- 1-EB RUBBER,BL'ADE-FRONT-.------ 2-Hl5 1-147 1 GURBEK,CUSHION--------- -- 2-M4 RETAINLR ,SPRING- - -- - ---- - 1 -NR ' KUBBEK,CUSHION-BONNET FRT 2-K4 RETAINER'A' (L) ,WTHSTP-- - - 2-~12' RUBBER,CUSHION-BONNET RR- 2-K4 .. .-.-- . . . . . . ---A CAT . AUfiA04- 03 RUBBER, SEAL-SEAL PLATE--- 1-~3 RUBBERISTAB -FRT--------- KUBBER,STOP-------------- 1-K13 1-L14 RUBBER,STOPPER----------- 1 -C15 1-Ll4 2-C10 RUBBER,SUB FRAME MTG----- 1-K11 1-N11 RUBBERIURETHNE----------- 2-17 i-~i3 SCREW,BRACKET-WIPER MOTOR 2-J15 SCREW,CHANGE LEVER KNOB-- 1-616 SCREW,DOOR SWITCH-------- 2-113 SCREW,EARTH SET-MOTOR BRK 2-J15 SCREW,GROMHET------------ 2- J3 SCREW,HEAD LAMP BEZEL---- 2 -M3 SCREY,HOO#-REAR DECK----- 2-F12 SCREWJD.ADJUST-TH. BODY- 1-K4 SCREU,#NUCKLE------------ 2-K8 2 - L 8 SCREW,HOTOR-ELECTRIC FAN- 1-D5 SCREW,OIL PUMP COVER----- 1 -N4 SCREU,RR HEATER UNIT----- 2-El1 SCREV,SIDE GARHNISH------ 2-J3 SCREW,TAPPING------------- 2-D8 7-K7 - .- . SCREW,TAPPING-DOOR LUCK-- 2-H9 SCREW,TAPPING-MUD GUARD-- 2-C6 SCREW,TIE DOWN HOOK------ 2-Dh SCREW,TOP LOCK----------- 2-Fl2 SCREW,WEDGE-LIFT GATE---- 2-Dl0 SCREW,WINDOW REGULATOR--- 2-N9 SEAL L BOOT SET,CAL.-FKT- 1-613 SEAL & BOOT SETICALS-RR-- 1-F11 SEAL KIT----------------- 1 -El4 SEAL KIT,ST. GEAR-------- 1-~12 SEAL KIT,VANE PUMP------- 1-Cl3 SEAL,OOtRING------------- 1 -c8 1-19 1 -N8 SEAL, hUMPER--- -. ------- - -- 2-65 SEAL,COOLIHG UNIT-------- 2-Hll SEAL,CUT RING------------ SEAL,DUST---------------- 1-K7 1-11: SEAL,DUST-BALL JOINT----- 1-H13 1-K1Z SEAL, SEAL, SEAL, SEAL , SEAL , SEAL SEAL, SEAL, SEAL, SEAL, SEAT C i-015 SENSORISTEERING PRESSURE- 1-C13 SENSOR,TEflP.-ENG.COO1.ANT- 2-C13 SENSOR,THROTTLE-CARB.---- 1-K4 1-J9 SHAFT,CYL -COMPRESSOR---- 2-K11 SHAFT,DIFF. PINION------- SHAFTIDRIVE-------------- 1-111 1 -Dl 1 SHAFT,DRIVE NO.l--------- 2-H15 SHAFTIDRIVE NO.2--------- 2-H15 SHAFT,ENGY.ABSORBER------ 1-112 SHAFT,INPUT-------------- 1 -K7 SHAFT,INTERMED.----------- 1-112 SHAFT,INTERMEDIATE------- 1-69 SHAFT YAIN--------------- I I 1-E6 SHAFT,MANUAL------------- 1-K9 SHAFT, PARKING PAWL------- 1-K9 StIAFT,PINXON---- -------- 1-67 SHAFT,PROPELLER-FRT------ 1 -C11 SHAFTJPULLEY------------- 1-65 SHAFT,REV. IDLE GEAR----- 1 -ti6 SHEET(L),DECK LOCK------- 2-J12 SHEET(R1,DECK LOCK------- 2-112 SHEET,RUBBER------------- 1-C12 SHIELD,SPLASH------------ SHIMBADJUST-------------- 2-C6 1 -GS 1-K6 SHIM,ADJUST-COUNTER SHAFT 1-H6 SHIM,HINGE-DOOR---------- 2- J9 SILENCER,FLOOR----------- 2-C16 SILENCER,MAIN------------ 1-Dl4 SILL(C),SIDE-INNER------- 2-F5 SILL(FRT.L),SIDE-INNER--- 2-F5 SILL(FRT.R)lSIDE-INNER--- 2-F5 SILL(L),SIDE OUT.-------- 2-15 SILL(Ri,SIDE OUT.-------- 2-H5 SILL(RR.Ll,SIDE-INNER---- 2-F5 SILL(RR.RllSIDE-INNER---- 2-F5 SLEEVE.BEAR1NG-FRONT----- 1-E7 1-67 SLEEVE,BEARING-REAR------ 1-E7 1-67 SLEEVE,CLUTCH HUB-------- 1-L: SLEEVE,GEAR-------------- 1-F6 1-66 SLEEVE,REGULATOR PLUG---- 1-60 SLEEVE,SEAL-0.D.CARRIEK-- 1-F9 SLEEVE,SPEEDOMETER------- 1-D6 SLIDEnA',BUMPER---------- 2- E3 SLIDE'UP.',BUMPER-------- SOCKET------------------- 2-H3 2-67 SOCKET(L),RR SIDE TURN--- 2-F4 SOCKET(L),RK.COMB.------- 2-E4 SOCKETfR1,RR SIDE TURN--- 2-F4 SOCKET(K),RR.COMB.------- 2-E4 SOCKET,F. COMB. LAMP----- 2-C4 SOCKET,LICENSE LAMP------ 2-H4 SOCKET,METER SET--------- 2-67 SOCKET,SIDE TURN--------- 2-D4 2-E4 SOLENOID,LOCK UP CONTROL- 2-Dl3 SOUND CONTROLLER--------- SPACE-------------------- 2-M13 1-111 SPACER--------------------- 1-L11 1-C16 1-66 1-H6 1-14 1-J6 1- J11 1-K11 1-L14 1 -M6 1-Mll 1-M14 1 -N11 SPACER,AIR 1NT.PIPE------ 1-14 SPACERIDOWEL------------- 1-L9 SPACER,E.A,FOAM---------- 2-F3 SPACERIPLANT FRAME------- 1-C14 SPACERISTEERING GEAR----- 1-L12 SPACERISTRAP------------- 1-H:; 1-N6 SPACER,WINDOW------------ 2-Nll SPEAKER,LOUD-DOOR-------- 2-F14 SPEAKER,LOUD-FRONT------- 2-El0 ?-FIG -- SPEkKER,LOUD-REAR-------- 2-F14 SPEAKER,PILLBW-SEAT------ 2- J8 SPEEDOMETER-------------- 2-H7 SPINDLE,ADJUSTER--------- 1-Fll SPINDLEISELECT LOCK------ 1-K6 SPRING------------------- 1-El4 1-H8 1-18 1-LO 2-DB 2-K3 SPRING LIFT,LID---------- 1-Kl4 SPRING(L1,BALANCE-------- 2-N4 SPRfNG(L),LEVER---------- 1-F11 SPRXNG(W>,BALANCE-------- 2-MG SPRlNG(R),LEVEK---------- 1-F11 SPRING,ACCUM N-R--------- 1-10 SPRING,ACCUM 1-2--------- 1-JB SPRIN6,ASHTRAY----------- 2-D7 SPRING,BACK UP----------- 1 -K8 SPRINO,BALL PARK--------- 1-K9 - - ----- Gartner Banana