headlight bulb MAZDA PROTEGE 1992 Workshop Manual

T
Specifications
Item
Headlight
Front turn signal/Parking light
Stop/Taillight
High mount stoplight
Rear turn signal light
Back-up light
License plate light
Rear side marker light
EXTERIOR LIGHTING SYSTEM
* PROTEGi Number Specification (W) (Bulb trade number)
2 65/45 (9004)
2 27/8 (1157)
2*, 4 (3HB) 27/8 (1157)
1 18.4 (1141)
2 27 (1156)
2 27 (1156)
2 7.5 (89)*, 5 (168) [3HB]
2 3.8 (194)
13lJOTX.022
AIMING
1. Adjust the tire air pressure to specification.
2. Position the unloaded vehicle on a flat, level surface. /----------
03UOTX-046 1 3. Adiust the headlights to meet local regulations. To adjust,
Note
l Adjust, using specification numbers 9H-15V (found
on headlight lens) with a “HOPPY” brand aimer or
equivalent.
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9MUOTX-148
turk the two adjusting screws.
TROUBLESHOOTING
Headlight
Circuit diagram
T-30
OSUOTX-184

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EXTERIOR LIGHTING SYSTEM
Headlights do not operate (Low and/or High)
(Without cruise)
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Turn ON light switch (second position)
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Check head 30A main fuse Short circuit
0
Confirm battery voltage on R w Repair harness (Main fuse - Combination switch) L
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0 OK
Confirm battery voltage on R wire (when Low) and/or
R/W wire (when High) of the combination switch Replace the combination switch
Confirm battery voltage on R wire (when Low) and/or
R/W wire (when High) of the headlight Repair harness (Combination switch - Headlight)
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0
Confirm continuity on B wire of the headlight
Repair harness (Headlight - Body ground)
Burnt out bulb
23UOTX-017 Headlights do not operate (Low and/or High)
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(With cruise)
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Turn ON light switch (second position)
Short circuit
0 OK
Confirm battery voltage on W/R wire of the combination switch
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8) C OK Repair harness (Main fuse - Headlight relay)
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Replace the headlight relay
1
Repair harness (Headlight relay - Combination switch)
Confirm battery voltage on R wire (when Low) and/or
R/W wire (when High) of combination switch connector Replace the combination switch
1
Q 1 OK
Disconnect headlight connector. Confirm battery voltage
on R wire (when Low) and/or on RIW wire (when High)
of connector
,o OK
Repair harness (Combination switch - Headlight)
1
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Confirm continuity on B wire of the headlight connector
to ground Repair harness (Headlight - Body ground)
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T-32
OK _ Replace the bulbs
23UOTX-018

EXTERIOR LIGHTING SYSTEM T
Headlights either do not operate or are dim Low-High beam or passing flasher does not
J operate
Burnt out bulb or poor grounding J
03UOTX-049 Defective combination switch
03UOTX-050
(Canada) Daytime running lights (DRL) do not operate
Confirm that headlights operate with the light switch ON
(second position) OK
Turn OFF the light switch and turn ON the ignition
switch when parking level pulling
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Check head 30A main fuse OK
Check DRL resistor OK Repair DRL resistor 10A fuse
Confirm battery voltage on R and L/G wire of the DRL NG
relay Repair harness (Fuse - DRL relay)
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Check the DRL relay
Repair DRL relay
1 OK
Confirm battery voltage on (BRNV) wire of the DRL con-
trol unit NG
Repair harness (DRL relay - DRL control unit) OK
Confirm battery voltage on (L/G) wire of the DRL control NG
unit Repair harness (Rear wiper fuse - DRL control unit) OK
Confirm continuity of (G/R) wire of the DRL control unit x Repair harness (DRL control unit - Parking brake
to ground switch) or check the parking brake switch 1 OK
Confirm continuity on (B) wire of the DRL control unit to
NG
ground Repair harness (DRL control unit ground) OK
-1 NG
Confirm approx. 8V on the DRL resistor Repair harness (DRL control unit - DRL headlight)
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Confirm battery voltage on (
Confirm approx. 8V on (R/W) wire of the DRL resistor Repair harness (DRL resistor - DRL relay)
Repair harness (DRL control unit - DRL resistor)
23UOTX-019
T-33

EXTERIOR LIGHTING SYSTEM T
HEADLIGHT AND FRONT COMBINATION LIGHT
Removal / Installation
1, Remove in the order shown in the figure.
2. Install in the reverse order of removal.
b 2
13UOTX-02:
1. Screw
2. Front combination light 6. Lower grille molding
7. Fastener
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..,
3. Bolt page
T-42
8. Screw
9. Bulb
4. Fastener
5. Headlight
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Aiming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page T-42
page T-30
T-41

WARNING SYSTEM
Light-off reminder alarm does not sound.
VB: Battery voltage
Terminal Connected to Test condition Specification To correct
C Headlight switch Headlight switch ON VB Check headlight switch and
wiring harness
(Refer to pages T-27, 28)
P Ignition switch Ignition switch ON VB Check ignition switch and
wiring harness
(Refer to page T-21)
N Door switch Any door open ov Check door switches and
All doors closed V0 wiring harness
(Refer to page T-51)
23UOTX-033
Seat belt alarm does not sound.
VB: Battery voltage
Terminal Connected to Test condition Specification To correct
P ignition switch Ignition switch ON
Vs Check ignition switch and
wiring harness
(Refer to page T-21)
D Seat belt buckle switch Seat belt buckled
00 Check seat belt buckle switch
Seat belt unbuckled
00 and wiring harness
(Refer to page S-102)
23UOTX-034
Seat belt timer does not operate.
VB: Battery voltage
Terminal Connected to Test condition Specification To correct
P Ignition switch Ignition switch ON VE Check ignition switch and
wiring harness
(Refer to page T-21)
23UOTX-035
Passive shoulder belt alarm does not sound.
VB: Battery voltage
Connected to Test condition
Ignition switch Ignition switch Specification
VB
Passive shoulder belt
control unit For 5 seconds after
ignition switch and belt
unbuckled
Other conditions 00
co
IG key illumination timer does not operate.
To correct
I
Check ignition switch and
wiring harness
(Refer to page T-21)
Check passive shoulder belt
control unit and wiring harness
(Refer to page S-104)
23UOTX-036
Ve: Battery voltage
Terminal Connected to Test condition Specification To correct
L IG key illumination Either door open
VB Check bulbs and wiring
harness
N Door switch Any door open ov Check door switches and
All doors closed
VB wiring harness
(Refer to page T-51)
23UOTX-037
T-59

TD TECHNICAL DATA
Coil Spring Specifications (See page R-5 for coil spring applications)
*’ Main identification mark color: Indicated on second coil from bottom. l * Auxiliary identification mark color: Indicated on third coil from bottom.
T. BODY ELECTRICAL SYSTEM
Item
Headlight
Frnnt tl wn sinnnl/Pnrkinn linht
Specification (W) (Bulb Trade number)
65145 (9004)
2718 II I 571
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“‘VW, I u”“y’ 1. I” \’ ‘V’,
uinh mount stoplight 18.4 (1141)
turn single light 27 (1156)
Y-,-~p light 27 (1156)
Rear side marker light (Sedan) 3.8 (194)
License plate light 7.5 (89) [PROTEGE], 5 (168) [3HBl
Interior 10
Interior and spot lamp
spot 6
Interior lamp 10
‘i--” Spot lamp (in overhead console)
8 (67)
Cargo room lamp 5 (168)
Trunk room lamp 5 (168)
I I
ntminr Iamnc
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Curtesy lamp
High beam
Turn light
Brake
Hold
) Charge 5 (168)
3.4
3.4
3
3 (158)
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Oil pressure
Washer
Seat belt
Malfunction
Fuel
illumination 3 (158)
3 (158)
3 (158)
3 (158)
3 (158)
3 (158)
3.4 Indicator and
warning lamps
Check 3 (158)
Dif. lock
I 3 (158) .-
,
-.-’
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TD-20

WlRlNQ DIMRAM
IITHOUT
:RUISE CONTROL’ HEADL1GHTS E-l
ILLUMINATION
BULB TRADE NUMBER
HEADLIGHT: 9004 (65/45W)
-01 COMBINATION E-02 COMBINATION E-03 HEADLIGHT LH (F) E-04 HEADLIGHT RH (F:

WIUINW lJlAWnAm
JITH
mJI:SE CONTROL
l HEADLIGHTS E-2
DRL CONTROL
DRL CONTROL
qE-04 BULB TRADE NUMBER
HEADLIGHT: 9004 (65/45W)
f v
t-02 COMBINATION
SWITCH (F) E-03 HEADLIGHT LH(F) E-04 HEADLIGHT RH(F) E-05 HEADLIGHT RE;$
”
R/W R W/R
B L/Y LG
E-06 TAILLIGHT REU&
.
Z-56