engine MERCEDES-BENZ G-Class 2012 W463 Manual PDF

Engine
Problem Possible causes/consequences and
M Solutions
! (USA only)
; (Canada only)
The yellow Check
Engine warning lamp
lights up while the
engine is running. There may be a malfunction, for example:
R
in the engine management
R in the fuel injection system
R in the exhaust system
R in the ignition system
R in the fuel system
The emission limit values may be exceeded and the engine may
be running in emergency mode.
X Have the vehicle checked as soon as possible at a qualified
specialist workshop.
i In some states/provinces, you are required by law to
immediately visit a qualified specialist workshop if the yellow
Check Engine

warning lamp lights up. If in doubt, check whether
such legal regulations apply in the state/province in which you
are currently driving. !
(USA only)
; (Canada only)
The yellow Check
Engine warning lamp
lights up while the
engine is running. The fuel system pressure is too low. The fuel filler cap is not closed
correctly or the fuel system is leaking.
X Check that the fuel filler cap is correctly closed.
X If the fuel filler cap is not correctly closed:
close
the fuel filler
cap.
X If the fuel filler cap is closed: visit a qualified specialist
workshop. 9
The yellow reserve fuel
warning lamp lights up
while the engine is
running.
The fuel filler cap is not correctly closed.
X
Check that the fuel filler cap is correctly closed.
X If
the fuel filler cap is not correctly closed:
close
the fuel filler
cap.
X If the fuel filler cap is closed: visit a qualified specialist
workshop. 9
The yellow reserve fuel
warning lamp lights up
while the engine is
running.
The fuel level has dropped into the reserve range.
X
Refuel at the nearest gas station.184
Warning and indicator lamps in the instrument cluster
On-board computer and displays

Make sure any children traveling with you do
not injure themselves or start a fire with the
hot cigarette lighter.
! The 12 V socket in the cigarette lighter
can be used for accessories (up to a
maximum of 180 W), as long as they have
the standard socket type for cigarette
lighters. Note that the socket in the
cigarette lighter can be damaged when
connecting accessories, for example by
frequent insertion and removal or by
sockets that
do not fit correctly. A damaged
socket can cause the cigarette lighter to
stop working. X
Press cover
; and then release it.
The ashtray and cigarette lighter : fold
out.
X Press in cigarette lighter :.
Cigarette lighter : will pop out
automatically when the heating element is
red-hot. 12 V sockets
Points to observe before use !
If you are simultaneously using all three
sockets in the vehicle, make sure that you
do not exceed the maximum current draw
of 45 A. Otherwise, you will overload the
fuses.
The sockets

can be used for accessories with
a maximum power consumption of 180 W (15
A), e.g. lamps or chargers for mobile phones. If you use the sockets for long periods when
the engine is switched off, the battery may
discharge.
X
Turn the SmartKey to position 2 in the
ignition lock.
Socket in the front-passenger footwell X
Lift up the cover of the socket.
The
cigarette lighter socket can be also used
(Y page 195). This is the case even if the
SmartKey has

been removed from the ignition
lock.
Socket in the rear compartment The socket is located on the center console
in the rear compartment.
X
Lift up the cover of the socket.
Socket in the cargo compartment The socket is located in the cargo
compartment on the left-hand side, when
viewed in the direction of travel, next to the
rear door.196
Features
Stowing and features

i
Keep hold of the brush guard when
releasing it. It will otherwise immediately
swing downward.
X To swing down: release both quick-
release fasteners ; using wrench :.
X Slowly guide the brush guard downward.
X To swing up and secure: swing the brush
guard up to stop joint ? and hold it in
place.
The pins of quick-release fasteners ;
must engage in the openings in lock =.
X Lock quick-release fasteners ; on both
sides using wrench :.
! Make sure that the pins of the quick-
release fasteners are securely engaged in
the lock on both sides. Garage door opener
Important safety notes You can use the HomeLink
®
garage door
opener integrated

into the rear-view mirror to
operate up to three different gate/garage
door opener systems. i
Certain garage door drives are
incompatible with the integrated garage
door opener. If you have difficulty
programming the integrated garage door
opener, contact an authorized Mercedes-
Benz Center. You can also contact the
following service hotlines:
R USA: Mercedes-Benz Customer
Assistance Center at
1-800-FOR-MERCedes
R Canada: Customer Service at
1-800-387-0100 G
WARNING
Before programming the integrated remote
control to a garage door opener or gate
operator, make sure people and objects are
out of the way of the device to prevent
potential harm or damage. When
programming a

garage door opener, the door
moves up or down. When programming a gate
operator, the gate opens or closes.
Do not use the integrated remote control with
any garage door opener that lacks safety stop
and reverse features as required by U.S.
federal safety standards (this includes any
garage door opener model manufactured
before April 1, 1982). A garage door that
cannot detect an object - signaling the door
to stop and reverse - does not meet current
U.S. federal safety standards.
When programming a garage door opener,
park vehicle outside the garage.
Do not run the engine while programming the
integrated remote control. Inhalation of
exhaust gas is hazardous to your health. All
exhaust gas contains carbon monoxide (CO),
and inhaling it can cause unconsciousness
and possible death. All exhaust gas contains
carbon monoxide (CO), and inhaling it can
cause unconsciousness and possible death.
i USA only:
This device complies with part 15 of the
FCC Rules. Operation is subject to the
following two conditions: 204
Features
Stowing and features

Useful information ............................
210
Engine compartment ........................ 210
Maintenance ...................................... 215
Care .................................................... 216 209Maintenance and care

Useful information
i This Operator's Manual describes all
models and all standard and optional
equipment of your vehicle available at the
time of publication of the Operator's
Manual. Country-specific differences are
possible. Please
note that your vehicle may
not be equipped with all features
described. This also applies to safety-
related systems and functions.
i Please read the information on qualified
specialist workshops (Y page 20). Engine compartment
Hood
Opening the hood G
WARNING
Do
not pull the release lever while the vehicle
is in motion. Otherwise, the hood could be
forced open by passing air flow.
This could

cause the hood to come loose and
injure you and/or others. G
WARNING
Do not open the hood when the engine is
overheated. You could be seriously injured.
Observe the coolant temperature gauge to
determine whether the engine may be
overheated. If you see flames or smoke
coming from the engine compartment, move
away from the vehicle. Wait until the engine
has cooled. If necessary, call the fire
department. G
WARNING
You
could be injured when the hood is open –
even when the engine is turned off.
Parts of the engine can become very hot. To
prevent burns,

let the engine cool completely
before touching any components on the
vehicle. Comply with all relevant safety
precautions. G
WARNING
To help prevent personal injury, stay clear of
moving parts when the hood is open and the
engine is running.
The radiator fan may continue to run for
approximately 30 seconds or may even
restart after the engine has been turned off.
Stay clear of fan blades. G
WARNING
The engine is equipped with a transistorized
ignition system. Because of the high voltage,
it is dangerous to touch any components
(ignition coils, spark plug sockets, diagnostic
socket) of the ignition system:
R with the engine running
R while starting the engine
R when the ignition is switched on and the
engine is turned manually
X Make sure that the windshield wipers are
switched off. G
WARNING
The windshield wipers and wiper linkage
could be set in motion.
When the hood is open, you or others could
be injured by the wiper linkage.
Make sure that the windshield wipers are
switched off

and that the SmartKey has been
pulled out of the ignition lock before opening
the hood.
The release lever on the hood is in the footwell
on the left-hand side of the vehicle when
viewed in the direction of travel. 210
Engine compartment
Maintenance and care

X
Pull release lever : on the hood.
The hood is released.
! Make sure
that the windshield wipers are
not folded away from the windshield. You
could otherwise damage the windshield
wipers or the hood. X
Lift the hood slightly.
X Push hood catch handle ;
in
the direction
of the arrow and lift the hood.
Closing the hood G
WARNING
When closing the hood, use extreme caution
not to catch hands or fingers. Be careful that
you do not close the hood on anyone.
Make sure the hood is securely engaged
before driving off. Do not continue driving if
the hood can no longer engage after an
accident, for example. The hood could
otherwise come loose while the vehicle is in
motion and injure you and/or others. X
Lower the hood and let it fall from a height
of approximately 8 inches ( 20 cm).
X Check

that the hood has engaged properly.
If the hood can be raised slightly, it is not
properly engaged. Open it again and close
it with a little more force. Engine oil
Notes on the oil level Depending on the driving style, the vehicle
consumes up to 0.9 US qts
(0.8 l) of oil over
a distance of 600 miles (1,000 km). The oil
consumption may be higher than this when
the

vehicle is new or if you frequently drive at
high engine speeds.
Checking the oil level using the oil
dipstick On the G 55 AMG, the oil level can be checked
using the on-board computer.
When checking the oil level:
R
park the vehicle on a level surface.
R the engine should be switched off for
approximately five minutes if the engine is
at normal operating temperature.
R the engine should be switched off for at
least 30 minutes if the engine is not at
operating temperature

(i.e. if you only start
the engine briefly). Oil dipstick (example: G 550) Engine compartment
211Maintenance and care Z

X
Pull oil dipstick : out of the dipstick guide
tube.
X Wipe off oil dipstick :.
X Slowly slide oil dipstick : into the guide
tube to the stop, and take it out again.
The oil

level is correct if the level is between
MIN mark = and MAX mark ;.
X Add oil if necessary.
Checking the oil level using the on-
board computer On the G 55 AMG, the oil level can be checked
using the on-board computer.
When checking the oil level:
R
park the vehicle on a level surface.
R the engine should be switched off for
approximately five minutes if the engine is
at normal operating temperature.
X Make sure that the SmartKey is in position
2 in the ignition lock.
X Press the & or * button on the
steering wheel to select the following
message: The measurement takes a few seconds. You
will
see

one of the following messages in the
multifunction display:
R Engine Oil Level OK
R Add 1.0 qt (Canada: 1.0 liter) to
reach maximum oil level. R
Add 1.5 qts (Canada: 1.5 liters) to
reach maximum oil level.
R Add 2.0 qts (Canada: 2.0 liters) to
reach maximum oil level.
X Add oil if necessary.
If the engine is at normal operating
temperature and the Engine Oil Reduce
Oil Level message appears, the engine oil
level is too high.
X Have excess oil siphoned off.
! Do not

add too much oil. Adding too much
oil can result in damage to the engine or the
catalytic converter. Have excess oil
siphoned off.
If the Switch ignition on to check
engine oil level message appears:
X Turn the SmartKey to position 2 in the
ignition lock.
If the Observe Waiting Time message
appears:
X If the engine is at normal operating
temperature: repeat the measurement
after about five minutes.
If the engine is not at normal operating
temperature (e.g. if the engine was only
started briefly): repeat the measurement
after about 30 minutes.
If the Engine Oil Level Not With
Engine On message appears:
X Switch off the engine.
X If the engine is at normal operating
temperature: wait about five minutes
before carrying out the measurement.
If the engine is not at normal operating
temperature, e.g. if the engine was only
started briefly: wait about 30 minutes
before carrying out the measurement.
i If you wish to cancel the measurement,
press the * or & button on the
multifunction steering wheel. 212
Engine compartment
Maintenance and care

Adding engine oil
H
Environmental note
When adding oil, take care not to spill any. If
oil enters the soil or waterways, it is harmful
to the environment.
! Use only engine oils and oil filters that
have been approved for vehicles equipped
with a service system. A list of the engine
oils and oil filters tested and approved in
accordance with the Mercedes-Benz
Specifications for Service Products can be
obtained from any authorized Mercedes-
Benz Center.
Damage to
the engine or exhaust system is
caused by the following:
R using engine oils and oil filters which
have not been specifically approved for
the service system.
R replacing the engine oil or oil filter after
the replacement interval required by the
service system has elapsed
R using engine oil additives. Example: engine oil cap Engine oil cap (G 55 AMG)
X
Turn cap : counterclockwise
and remove
it.
X Add the amount of oil required.
Observe the specifications in the on-board
computer when

doing so or fill carefully to the
maximum mark on the oil dipstick.
i The difference in quantity between the
MIN mark and the MAX mark on the
dipstick is approximately 2.1 US qts. (2 l).
! Do not add too much oil. If the oil level is
above the "max" mark on the dipstick, too
much oil has been added. This can lead to
damage to the engine or the catalytic
converter. Have excess oil siphoned off.
For further information on engine oil, see
(Y page 275).
X Replace cap : on the filler neck and
tighten clockwise.
Ensure that the cap locks into place
securely. Checking and adding other service
products
Coolant level Only check the coolant level when the vehicle
is on

a level surface and the engine has cooled
down. Engine compartment
213
Maintenance and care Z

X
Turn the SmartKey to position
2(Y page 115) in the ignition lock.
X Check the coolant temperature display in
the instrument cluster.
The coolant temperature must be below
158 ‡ (70 †). G
WARNING
In order to avoid any potentially serious burns:
R use extreme caution when opening the
hood if there are any signs of steam or
coolant leaking
from the cooling system, or
if the coolant temperature display indicates
that the coolant is overheated.
R do not remove the pressure cap on the
coolant reservoir if the coolant temperature
is above 158 ‡ (70 †). Allow the engine to
cool down before removing the cap. The
coolant reservoir contains hot fluid and is
under pressure.
R using a rag, slowly turn the cap
approximately 1
/ 2 turn to relieve excess
pressure. If opened immediately, scalding
hot fluid and steam will be blown out under
pressure.
R do not spill antifreeze on hot engine parts.
Antifreeze contains ethylene glycol which
may burn if it comes into contact with hot
engine parts. X
Slowly turn cap : half a turn
counterclockwise and allow excess
pressure to escape.
X Turn cap : further counterclockwise and
remove it.
If the coolant is at the level of marker bar
= in the filler neck when cold, there is
enough coolant in coolant expansion
tank ;.
If the coolant is approximately 0.6 in
(1.5 cm) above marker bar = in the filler
neck when warm, there is enough coolant
in coolant expansion tank ;.
X If necessary, add coolant that has been
tested and approved by Mercedes-Benz.
X Replace cap : and

turn it clockwise as far
as it will go.
For further information on coolant, see
(Y page 276).
Windshield washer system and
headlamp cleaning system The washer fluid reservoir is used for both the
windshield
washer

system and the headlamp
cleaning system. G
WARNING
Washer solvent/antifreeze is highly
flammable. Do not spill washer solvent/
antifreeze on

hot engine parts, because it may
ignite and burn. You could be seriously
burned.
! At temperatures below freezing: always
fill the washer fluid reservoir with a mix of
water and windshield washer concentrate
(e.g. MB WinterFit). There is otherwise a
risk of damaging the windshield washer
system/headlamp cleaning system.
! Only use washer fluid concentrate which
is suitable for plastic lenses. Unsuitable
washer fluid concentrate could damage the
plastic lenses of the headlamps. 214
Engine compartment
Maintenance and care

Maintaining the time-dependent service
schedule:
X
Before disconnecting the battery, note
down the service due date displayed.
or:
X After reconnecting the battery, subtract
the battery
disconnection periods from the
service date shown on the display.
i The service

interval display should not be
confused with the 4 engine oil level
display.
Hiding a service message X
Press the reset button on the left of the
instrument cluster (

Y page 25).
Displaying service messages Use the buttons on the multifunction steering
wheel.
X
Switch on the ignition.
X Press the V or U button on the
steering wheel to select the standard
display menu (Y page 156).
X With & or * select the service
interval display.
The ¯ or ± service symbol and the
service due date are displayed.
Please bear the following in mind A qualified specialist workshop will reset the
service interval display after the necessary
service work has been carried out.
Further information, on maintenance for
example, can be obtained at an authorized
Mercedes-Benz Center or directly from
Mercedes-Benz.
!
If the service interval display has been
reset unintentionally, have the setting
corrected at a Mercedes-Benz Center.
Have service

work carried out as described
in the Maintenance Booklet. This may
otherwise lead to increased wear and damage to the major assemblies or the
vehicle.
Fuel/water separator
If the fuel/water separator needs servicing,
the following message appears in the
multifunction display: You will also hear a brief warning tone.
X
Visit a qualified specialist workshop as
soon as possible.
! If you

continue driving without having the
fuel/water separator serviced, this could
cause damage to the engine. Any resulting
damage is not covered by the warranty. H
Environmental note
Dispose of service products in an
environmentally responsible manner. Care
Notes on care
Regular care

of your vehicle is a condition for
retaining the quality in the long term.
Use care products and cleaning agents
recommended and approved by Mercedes-
Benz. G
WARNING
Many cleaning products can be hazardous.
Some are poisonous, others are flammable.
Always follow the instructions on the
particular container. Always open your 216
Care
Maintenance and care