MERCEDES-BENZ ML430 1997 Complete Repair Manual
Manufacturer: MERCEDES-BENZ, Model Year: 1997, Model line: ML430, Model: MERCEDES-BENZ ML430 1997Pages: 4133, PDF Size: 88.89 MB
Page 3981 of 4133
S-B-82.70/179AFebruary 20023 CDMA PROGRAMMING
1. Obtain the following information from the cellular carrier before beginning the programming sequence:
• Cellular telephone number: __ __ __ - __ __ __ - __ __ __ __
• Carrier analog system I.D.: __ __ __ __ __ (I.D. number will be 1 to 5 digits)
• Carrier digital system I.D.: __ __ __ __ __ (I.D. number will be 1 to 5 digits)
Note: Generally, the analog and digital system I.D. numbers will be the same. Questions regarding
system I.D. numbers should be addressed with the cellular carrier.
2. Program as follows:
StepToPress (Input)Telephone Displays
1Enter
Programming
ModePress: 7, 4, 6, 6, 3, #, MENU,
MENUNam 1
Nam 2
2
Selecting NAM Choose “SELECT” for NAM 1 MIN: 0000000000
3Enter Phone
NumberInsert the ten digit MIN
through the keypad and select
“OK” (This is the customer’s
cellular number)IMSI
4Enter AMPS
System I.D.Scroll down to AMPS Sys ID,
insert the number and select
“OK” (AMPS data is provided
by the carrier)CDMA Sys ID:
5Enter CDMA
System I.D.Insert the CDMA Sys ID and
select “OK” (CDMA data is
provided by the carrier)MIN:
6Finalizing
ProgrammingSelect “DONE” and then press
the “END” keyMain Menu
Note: The telephone will display “Try Again” if an entry error is made. Press “CLR” to erase the
message/incorrect digits or press and hold “CLR” to clear all digits and then enter the correct number
and press “STO.”
3. After the “Entry Done” message appears, the telephone will display “Searching” as it attempts to contact
a network. W hen the “Searching” message disappears, the telephone is ready for use.
4. To program a second number, follow step 1 in the table below and steps 2-6 in the above table.
StepToPress (Input)Phone Displays
1Enter NAM2
Programming
Mode7, 4, 6, 6, 3, #, 2, FCN, FCN Enter MIN
Note: Be sure to obtain the system I.D. for each before beginning the programming sequence if the
second through fourth numbers are with different cellular carriers.
Note: The CDMA telephone has a two telephone number maximum. Refer to the operation guide for
instructions on how to switch between the various telephone numbers.
Page 3982 of 4133
AZ82.60-P-0004A
Retrofit vehicle video system
3.10.00
MODELS
163.136 /154 /172 1A as of 145273,
163.136 /154 /172 1X as of 708319,
163.113 /128 /157 /174 /175 1#
left hand drive vehicle
P82.60-2376-08
1
Central interface module
2
Video monitor
3
Video player
B
Video/DVD player wiring harness
C
Wiring harness for video monitor
4
Auxiliary interface module
5
DVD player wiring harness
A2
Radio
P82.60-2399-01 P82.60-2400-01 P82.60-2444-01
6
Antenna cable for FM modulator
7
Vehicle antenna cable
8
Self-adhesive foamed material
9
Antenna cable for FM modulator
Illustrated as of VIN A289565, X754620
13
Auxiliary interface module connector
14
Mount for center console
Illustrated up to VIN A289564, X754619
10
Wiring harness for auxiliary interface
module
11
Clip
12
Self-adhesive foamed material
Remove
1
Remove center console
f
Remove/install center console
AR68.20-P-2000GH
2
Remove center console insulating mat
3
Remove rear air duct
Up to VIN A289564, X754619. 2 screws
at rear air duct.
4
Remove radio (A2)
f
Remove/install radio
AR82.60-P-7502EA
5
Remove glove compartment
f
Remove/install glove compartment
AR68.10-P-1400GI
Torx bit set
*000589011000
6
Loosen upper section of right front door
rubber seal
7
Remove A-pillar paneling on right
f
Remove/install paneling on A-pillar
AR68.30-P-4050GH
Long wedge
*115589035900
8
Remove right sun visor
f
Remove/install sun visor
AR68.60-P-5480GH
9
Remove right front handle
Open covers for handles, press down clip
on each side of handle, at the same time
press handle upward and pull out.
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Page 3983 of 4133
10
Remove edge guard for tilting/sliding roof
cutout
11
Release upper right B-pillar paneling
12
Remove covers at lower rear seat
Do NOT remove center cover for lower
40% seat. Do NOT reinstall curtain on 60%
front bench seat.
f
Remove and install cover on bottom of rear
seat
AR91.12-P-1100GH
13
Release side shade at the 60% bench
Fold shade upward so that the working
area is not obstructed.
14
Remove 40% rear seat
f
Remove and install bench
AR91.12-P-1010GI
Torx bit set
*000589011000
Install
15
Retrofit central interface module (1)
AZ82.60-P-0004-01A
16
Insert antenna cable for FM modulator (6) into
vehicle antenna cable (7)
17
Cover connector with self-adhesive foamed
material (8)
18
Plug remaining antenna cable of FM
modulator (9) into radio
19
Install radio (A2)
f
Remove/install radio
AR82.60-P-7502EA
20
Retrofit video monitor (2) and wiring harness
of video monitor (C)
With
glass version of electric sliding/tilting
roof, code 414a.
AZ82.60-P-0004-02A
Except
glass version of electric
sliding/tilting roof, code 414a.
AZ82.60-P-0004-02B
21
Secure upper right B-pillar paneling
Ensure that the lugs of the seat belt height
adjustment are located correctly in the recess
clearance of the paneling.
22
Install right front handle
23
Install right sun visor
f
Remove/install sun visor
AR68.60-P-5480GH
24
Install right front A-pillar cover
f
Remove/install paneling on A-pillar
AR68.30-P-4050GH
25
Re-secure upper area of rubber door seal
26
Route wiring harness of video/DVD player
(B), additional interface module (4) and wiring
harness of video monitor (C) later
Up to VIN A289564, X754619.
AZ82.60-P-0004-03A
As of VIN A289565, X754620.
AZ82.60-P-0004-03B
27
Retrofit auxiliary interface module (4) in
center console
Up to VIN A289564, X754619.
AZ82.60-P-0004-04A
As of VIN A289565, X754620.
AZ82.60-P-0004-04B
28
Install center console insulating mat
29
Install center console
f
Remove/install center console
AR68.20-P-2000GH
30.1
Plug in plug of additional interface module
and secure the wiring harness of the
additional interface module (10) to the clip
(11) together with the wiring harness of the
rear power windows in the center console
Up to VIN A289564, X754619.
30.2
Insert auxiliary interface module (13)
connector and route between center console
mount (14) and center console.
As of VIN A289565, X754620.
31.1
Secure auxiliary interface module plug in the
left rear corner of the ashtray housing using
self-adhesive foamed material (12)
Up to VIN A289564, X754619.
32
Open ashtray and cup holder and close to
check correct function
33
Attach side shade of the 60% bench
34.1
Retrofit video player (3)
AZ82.60-P-0004-05A
*BA91.12-P-1005-03A
*BA91.12-P-1008-03A
34.2
Retrofit DVD player
AZ82.60-P-0005-01GH
35
Install 40% rear seat
f
Remove and install bench
AR91.12-P-1010GI
Torx bit set
*000589011000
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Page 3984 of 4133
36
Install remaining covers under rear seat bench
Replace cover under rear seat bench at
rear with cover from the conversion kit.
f
Remove and install cover on bottom of rear
seat
AR91.12-P-1100GH
37
Disconnect ground lead from battery
f
Disconnect ground lead from battery
AR54.10-P-0003A
38
Retrofit voltage supply for central interface
module (1)
AZ82.60-P-0004-06A
39
Install glove compartment
f
Remove/install glove compartment
AR68.10-P-1400GI
Torx bit set
*000589011000
40
Connect ground cable for battery
f
Disconnect ground lead from battery
AR54.10-P-0003A
41.1
Initialize DVD player
As of VIN A289565, X754620.
AZ82.60-P-0004-07GH
Rear seats
Number
Designation
Model
163 as of
09/99
BA91.12-P-1005-03A
Nuts for rear seat console on vehicle floor
NM
40
BA91.12-P-1008-03A
Screws for rear seat console on vehicle floor
NM
40
115 589 03 59 00
Longitudinal wedge
Torx bit set
000 589 01 10 00
Parts ordering notes
Part no.
Designation
Quantity
B6 782 6500
Monitor, anthracite/orion, with 2 earphones (NTSC)
1
B6 782 6501
Monitor, java, with 2 earphones (NTSC)
1
B6 782 6505
DVD player (national code 1), with bracket
1
B6 782 6506
Video player (NTSC), with bracket
1
B6 782 6507
Earphones (NTSC)
1
B6 782 6508
Radio-controlled earphones (NTSC)
1
B6 782 6530
Floor covering at bottom of rear seat, orion (only with video player) (NTSC)
1
B6 782 6531
Floor covering at bottom of rear seat, anthracite (only with video player) (NTSC)
1
B6 782 6532
Floor covering at bottom of rear seat, Java (only with video player) (NTSC)
1
B6 782 6536
Monitor, anthracite/orion, with 2 earphones (PAL)
1
B6 782 6537
Monitor, java, with 2 earphones (PAL)
1
B6 782 6538
DVD player (national code 2), with bracket
1
B6 782 6539
Video player (PAL), with bracket
1
B6 782 6540
Floor covering at bottom of rear seat, orion (only with video player) (PAL)
1
B6 782 6541
Floor covering at bottom of rear seat, anthracite (only with video player) (PAL)
1
B6 782 6542
Floor covering at bottom of rear seat, Java (only with video player) (PAL)
1
B6 782 6545
Earphones (PAL)
1
B6 782 6551
Central interface module
1
B6 782 6570
Supplementary kit as of VIN A289565, X754620 (PAL)
1
B6 782 6571
Supplementary kit as of VIN A289565, X754620 (NTSC)
1
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Page 3985 of 4133
BB00.40-P-0224-01A
Viscosity classes of engine oils (car engines)
Passenger vehicle engines
(BR 100, BR 200, BR 600)
Commercial vehicle engines from the
passenger vehicle sector
(BR 100, BR 200, BR 600)
Industrial engines from the passenger
vehicle sector (BR 100, BR 200, BR 600)
Sheet 224.1
P00.40-0210-11
A precise application of the SAE grades in accordance with ambient
air temperatures would require more frequent engine-oil changes.
The temperature limits for the SAE grades should therefore be
regarded as guidelines, which can be exceeded or undercut for a
short duration.
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Page 3986 of 4133
AR20.40-P-5660C
Remove/install viscous fan clutch
12.6.96
ENGINE
112 in MODEL 210, 202, 163.154 /157, 129
ENGINE
113 in MODEL 210, 208, 202, 163.172, 129
ENGINE
112.945 in MODEL 463.209 /232 /233 /244 /245 /250
ENGINE
113.962 in MODEL 463.206 /240 /241 /247 /248 /249 /254
ENGINE
113.982 in MODEL 463.243 /246
P20.40-0237-06
Shown on Engine 112
1
Counterholder
2
Belt pulley
3
Viscous fan
4
Torque wrench
5
Open-end wrench bit
Remove/Install
1
Fit counterholder (1) on bolts of belt pulley
(2), counterhold
Belt pulley of coolant pump
*113589004000
2
Unscrew union nut at visocus fan (3)
Right-hand thread.
Installation:
Use torque wrench with
open-end wrench bit.
*BA20.40-P-1002-01B
*113589000100
3
Unbolt fan at viscous clutch
Installation:
The installation position of
the fan is preset through cast-on ribs at fan
ring.
*BA20.40-P-1001-01B
4
Install in the reverse order
Fan, fan clutch
Number
Designation
Engine
112.910/911/912/
913/914/915/
916/917/920/
921/922/923/
940/941/942/
943/944/945/
946/947/949/
951/953/954/
955/960/961/
970/972/973/975
Engine
113
BA20.40-P-1001-01B
Fan to viscous clutch
Nm
1010
BA20.40-P-1002-01B
Viscous clutch to bearing body
Nm
4545
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Page 3987 of 4133
113 589 00 01 00113 589 00 40 00
Counterholder
Open-end wrench bit
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Page 3988 of 4133
AD54.30-P-3000-02A
Warning buzzer function check IC
Warning buzzer
D
Light reminder and parking brake reminder
D
Key reminder
I
D
Seat belt reminder
for approx. 6 s
I
,
M
,
H
and Korea
for approx. 12 s
G
The warning tone is interrupted as soon as the seat belt buckle is
inserted.
D
Warning tone for a shortage of oil
D
Vehicle speed warning
G
> 120 km/h, v-limit warning (cruise
control)
D
In addition the symbol for vehicle speed warning appears in the
instrument cluster with multi-function display.
D
On model 163 a warning tone sounds for approx. 5 seconds if the
CAN signal is unusable.
D
Model 168 with automatic clutch system features an audible gear
warning.
It sounds if a gear is engaged at the same time as the driver's
door is opened. Brake and accelerator pedal must not be
operated.
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Page 3989 of 4133
AR40.15-P-0080A
Remove/install wheel sensor
1.4.99
MODELS
210.074 /274 with CODE (475) Tire pressure indicator
MODELS
211 with CODE (475) Tire pressure indicator
MODELS
215 with CODE (475) Tire pressure indicator
MODELS
220 with CODE (475) Tire pressure indicator
MODELS
230 with CODE (475) Tire pressure indicator
MODELS
240 with CODE (475) Tire pressure indicator
P40.15-2077-06
1
Union nut
2
Spacer ring (2x45°)
3
Valve body
4
Pin
4
2 mm
5
Screw
a
Date of manufacture
b
Identcode
A69/1
Left front TPM [RDK] wheel sensor
A69/2
Right front TPM [RDK] wheel
sensor
A69/3
Left rear TPM [RDK] wheel sensor
A69/4
Right rear TPM [RDK] wheel sensor
A69/5
Spare wheel TPM wheel sensor
Remove
1
Detach tires
AR40.10-P-1030A
2
Unscrew union nut (1) and remove spacer
ring (2
B
45 °)
Counterhold valve body (3) using
installation tool for tire pressure monitor or pin
4
2 mm (4) in drill hole (arrow).
Installation tool for tire pressure monitor
*WH58.30-Z-1040-06A
3
Remove TPM wheel sensor
Left front tire pressure monitor wheel
sensor (A69/1), right front tire pressure
monitor wheel sensor (A69/2), left rear tire
pressure monitor wheel sensor (A69/3), right
rear tire pressure monitor wheel sensor (A69/4)
4
Unscrew bolt (5) and remove valve body (3).
Check
5
Carry out visual inspection
Do not remove the white filter surface on
the underside of the TPM wheel sensor. Do
not clean TPM wheel sensor with compressed
air, solvents, or detergents. Wipe off dirt with
a clean, lint-free cloth only.
Install new TPM wheel sensor if:
D
The white filter surface of the TPM wheel
sensor is damaged or dirty
D
Tire sealant was used
D
Damage can be seen
D
The TPM wheel sensor is more than 5
years old according to the date of
manufacture (a).
Install
Replace all valve parts.
Observe different valve versions.
6
Insert bolt (5) through the hole in the TPM
wheel sensor and screw on valve body (3)
approx. 3 turns.
When replacing the TPM wheel sensor,
pay attention to the correct transmission
frequency (433 MHZ or 315 MHZ).
7
Insert valve body (3) with TPM wheel sensor
into wheel rim so that the radial bore (arrow)
for countering points upwards.
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Page 3990 of 4133
8
Install spacer ring (2) and screw on union nut
(1) as far as the stop.
Counterhold valve body (3) using
installation tool for tire pressure monitor or pin
4
2 mm (4) in drill hole (arrow).
Installation tool for tire pressure monitor
*WH58.30-Z-1040-06A
9
Tighten union nut (1).
Secure valve body (2) using installation
tool for tire pressure monitor or pin
4
2 mm
(4), to prevent it from turning
After tightening, pull installation tool for
tire pressure monitor or pin
4
2 mm (4) out of
valve body (3). Danger of damage to tire.
Union nut to valve body
*BA40.15-P-1001-01A
Installation tool for tire pressure monitor
*WH58.30-Z-1040-06A
10
Press RPM wheel sensor gently into drop
center of rim and tighten bolt (5).
Internal torx bolt, wheel sensor to valve
body
*BA40.15-P-1002-01A
11
Note ID code (b) of new TPM wheel sensor.
It is advisable to record the code in the
owner's manual or maintenance booklet.
Initialization
12
Teach in new TPM wheel sensor in TPM
control unit using STAR DIAGNOSIS.
Diagnosis system STAR DIAGNOSIS
*WE58.40-Z-1013-06A
13
Activate the tire pressure monitoring system
Model 211
AR54.30-P-1000-02RAT
Model 230
AR54.30-P-1000-02RAR
Model 240
AR54.30-P-1000-02RAH
n
Tire pressure monitor (TPM), activation
Model 210
GF40.15-P-0001-02A
Model 215, 220 up to 30.9.00
GF40.15-P-0001-02B
Model 215, 220 as of 01.10.00 up to 31.05.01
GF40.15-P-0001-02C
Models 215, 220 as of 01.06.01 up to 31.08.02
GF40.15-P-0001-02D
Model 215, 220 as of 01.09.02
GF40.15-P-0001-02E
Tire pressure monitoring
Number
Designation
Model
210, 211,
215, 220,
230, 240
BA40.15-P-1001-01A
Union nut to valve body
Nm
4
BA40.15-P-1002-01A
Bolt, wheel sensor to valve body
Nm
4
Commercially available tools
(see Workshop Equipment Manual)
Number
Designation
Make (e. g.)
Order number
WH58.30-Z-1040-06A
Installation tool for tire pressure control
Alligator Ventilfabrik
GmbH
Postfach 1120
D-89526 Giengen
232540
Workshop equipment/MB testers
(see Workshop Equipment Manual)
WE58.40-Z-1013-06A
STAR DIAGNOSIS Compact diagnosis system for passenger cars, order number 6511 1801 00
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