service reset MERCEDES-BENZ SPRINTER 2006 User Guide

Symptom:
LATERAL ACCELERATION SENSOR INTERNAL FAULT
POSSIBLE CAUSES
LATERAL ACCELERATION SENSOR CIRCUIT INTERMITTENT DTC
LATERAL ACCELERATION SENSOR
TEST ACTION APPLICABILITY
1 Turn the ignition off.
Turn the ignition on.
With the DRBIIIt, read DTCs. Record DTC information.
NOTE: If a system undervoltage or overvoltage DTC is set along with this
DTC, diagnose the system voltage DTC first.
NOTE: Electromagnetic (radio) interference can cause an intermittent
system malfunction by interrupting communication between the sensor
and the CAB.
With the DRBIIIt, erase DTCs.
Road test the vehicle and perform several steering and braking maneuvers.
With the DRBIIIt, perform the road test procedure.
With the DRBIIIt, read DTCs.
Does this DTC reset?All
Ye s!Replace the Lateral Acceleration Sensor in accordance with the
Service Information.
No!Go To 2
2 The condition that set this DTC is not present at this time.
Monitor the DRBIIItwhile wiggle testing the related harness and connectors. Look
for any related parameters to change or for the DTC to reset.
Inspect the related harness and connectors.
Look for any chafed, pierced, pinched, or partially broken wires.
Look for broken, bent, pushed out, or corroded terminals.
Were any problems found?All
Ye s!Repair as necessary.
No!Test Complete.
39
BRAKES (CAB)

Symptom:
STEERING ANGLE SENSOR CALIBRATION ERROR
POSSIBLE CAUSES
STEERING ANGLE SENSOR CALIBRATION ERROR
TEST ACTION APPLICABILITY
1NOTE: This is an informational DTC indicating that the Steering Angle
Sensor has not been Calibrated.
Turn the ignition on.
With the DRBIIIt, clear DTCs.
With the DRBIIIt, perform the Steering Angle Calibration under Miscellaneous
functions.
Turn the ignition off.
Turn the ignition on.
Test drive the vehicle and perform the Road Test Function.
With the DRBIII read DTCs.
Does this DTC reset?All
Ye s!Replace the Steering Angle Sensor in accordance with the Service
Information.
No!Test Complete.
65
BRAKES (CAB)

Symptom:
STEERING ANGLE SENSOR GREATER THAN 720 DEGREES
POSSIBLE CAUSES
STEERING ANGLE SENSOR INTERMITTENT DTC
STEERING COMPONENT INSPECTION
STEERING ANGLE SENSOR
TEST ACTION APPLICABILITY
1NOTE: If a system undervoltage or overvoltage DTC is set along with this
DTC, diagnose the system voltage DTC first.
NOTE: Electromagnetic (radio) interference can cause an intermittent
system malfunction by interrupting communication between the sensor
and the CAB.
NOTE: The Steering Angle Sensor is very sensitive to changes due to
alignment problems. The sensor must be recalculated using the DRBIIItif
alignment has been changed by more than 5 degrees.
Turn the ignition on.
With the DRBIIIt, erase DTCs.
Move the Steering Wheel from stop to stop several times.
With the DRBIIIt, read DTCs.
Does this DTC reset?All
Ye s!Go To 2
No!Go To 3
2NOTE: When the vehicle is in a turn, the ESP compares the Steering Angle
Sensor value and the speed of the inner and outer wheels to determine if the
values are plausible.
Inspect the front end and steering components for damage or misalignment.
Inspect the steering column and Steering Angle Sensor for correct mounting and
installation.
Inspect the tires and wheels to make sure that they are the correct size. All tires must
be the same size.
Were any problems found?All
Ye s!Repair or replace components as necessary in accordance with the
Service Information.
No!Replace the Steering Angle Sensor in accordance with the Service
Information.
66
BRAKES (CAB)

TEST ACTION APPLICABILITY
3 Turn the ignition off.
Disconnect the Steering Angle Sensor harness connector.
Inspect the harness and connectors related to this circuit. If any problems are found,
repair as necessary.
If no problems are found, replace the Steering Angle Sensor in accordance with the
Service Information.
Turn the ignition on.
With the DRBIIIt, clear DTCs.
Using the DRBIIIt, perform the road test procedure.
With the DRBIIIt, read DTCs.
Does this DTC reset?All
Ye s!Replace the CAB in accordance with the Service Information.
No!Test Complete.
4 The condition that set this DTC is not present at this time.
Monitor the DRBIIItwhile wiggle testing the related harness and connectors. Look
for any related parameters to change or for the DTC to reset.
Inspect the related harness and connectors.
Look for any chafed, pierced, pinched, or partially broken wires.
Look for broken, bent, pushed out, or corroded terminals.
Were any problems found?All
Ye s!Repair as necessary.
No!Test Complete.
69
BRAKES (CAB)
STEERING ANGLE SENSOR IMPLAUSIBLE CAN SIGNAL ÐContinued

Symptom:
STEERING ANGLE SENSOR IMPLAUSIBLE VALUE
POSSIBLE CAUSES
STEERING ANGLE SENSOR INTERMITTENT DTC
STEERING COMPONENT INSPECTION
STEERING ANGLE SENSOR
TEST ACTION APPLICABILITY
1NOTE: If a system undervoltage or overvoltage DTC is set along with this
DTC, diagnose the system voltage DTC first.
NOTE: Electromagnetic (radio) interference can cause an intermittent
system malfunction by interrupting communication between the sensor
and the CAB.
NOTE: The Steering Angle Sensor is very sensitive to changes due to
alignment problems. The sensor must be recalculated using the DRBIIItif
alignment has been changed by more than 5 degrees.
Turn the ignition on.
With the DRBIIIt, erase DTCs.
With the DRBIIIt, recalculate the Steering Angle Sensor.
Move the Steering Wheel from stop to stop several times.
With the DRBIIIt, perform the road test procedure.
With the DRBIIIt, read DTCs.
Does this DTC reset?All
Ye s!Go To 2
No!Go To 3
2NOTE: When the vehicle is in a turn, the ESP compares the Steering Angle
Sensor value and the speed of the inner and outer wheels to determine if the
values are plausible.
Inspect the front end and steering components for damage or misalignment.
Inspect the steering column and Steering Angle Sensor for correct mounting and
installation.
Inspect the tires and wheels to make sure that they are the correct size. All tires must
be the same size.
Were any problems found?All
Ye s!Repair or replace components as necessary in accordance with the
Service Information.
No!Inspect the Steering Angle Sensor for proper installation. Inspect
the wiring and connectors. Repair as necessary. If no other
problems are found, replace the Steering Angle Sensor in accor-
dance with the Service Information.
70
BRAKES (CAB)

Symptom:
STEERING ANGLE SENSOR IMPLAUSIBLE WHEEL SPEED
POSSIBLE CAUSES
STEERING ANGLE SENSOR INTERMITTENT DTC
STEERING COMPONENT INSPECTION
STEERING ANGLE SENSOR
TEST ACTION APPLICABILITY
1NOTE: If a system undervoltage or overvoltage DTC is set along with this
DTC, diagnose the system voltage DTC first.
NOTE: Electromagnetic (radio) interference can cause an intermittent
system malfunction by interrupting communication between the sensor
and the CAB.
NOTE: The Steering Angle Sensor is very sensitive to changes due to
alignment problems. The sensor must be recalculated using the DRBIIItif
alignment has been changed by more than 5 degrees.
Turn the ignition on.
With the DRBIIIt, erase DTCs.
Test drive the vehicle.
Using the DRBIIIt, perform the road test procedure.
With the DRBIIIt, read DTCs.
NOTE: If the ESP lamp remains illuminated after the test has completed, a
fault code will be set indicating the cause of the failure.
Does this DTC reset?All
Ye s!Go To 2
No!Go To 3
2NOTE: When the vehicle is in a turn, the ESP compares the Steering Angle
Sensor value and the speed of the inner and outer wheels to determine if the
values are plausible.
Inspect the front end and steering components for damage or misalignment.
Inspect the steering column and Steering Angle Sensor for correct mounting and
installation.
Inspect the tires and wheels to make sure that they are the correct size. All tires must
be the same size.
Inspect the left and right Wheel Speed Sensors to make sure they are connected
correctly, i.e. left harness connected to left sensor, etc.
Were any problems found?All
Ye s!Repair or replace components as necessary in accordance with the
Service Information.
No!Replace the Steering Angle Sensor in accordance with the Service
Information.
72
BRAKES (CAB)

Symptom:
STEERING ANGLE SENSOR INTERNAL FAULT
POSSIBLE CAUSES
STEERING ANGLE SENSOR INTERMITTENT DTC
STEERING ANGLE SENSOR
TEST ACTION APPLICABILITY
1NOTE: If a system undervoltage or overvoltage DTC is set along with this
DTC, diagnose the system voltage DTC first.
NOTE: Electromagnetic (radio) interference can cause an intermittent
system malfunction by interrupting communication between the sensor
and the CAB.
Turn the ignition on.
With the DRBIIIt, erase DTCs.
Move the Steering Wheel from stop to stop several times.
With the DRBIIIt, perform the road test procedure.
With the DRBIIIt, read DTCs.
NOTE: The Steering Angle Sensor is very sensitive to changes due to
alignment problems. The sensor must be recalculated using the DRBIIItif
alignment has been changed by more than 5 degrees.
Does this DTC reset?All
Ye s!Inspect the Steering Angle Sensor for proper installation. Inspect
the wiring and connectors. Repair as necessary. If no other
problems are found, replace the Steering Angle Sensor in accor-
dance with the Service Information.
No!Go To 2
2 The condition that set this DTC is not present at this time.
Monitor the DRBIIItwhile wiggle testing the related harness and connectors. Look
for any related parameters to change or for the DTC to reset.
Inspect the related harness and connectors.
Look for any chafed, pierced, pinched, or partially broken wires.
Look for broken, bent, pushed out, or corroded terminals.
Inspect the tires and wheels to make sure that they are the correct size. All tires must
be the same size.
Inspect the steering column and Steering Angle Sensor for correct mounting and
installation.
Inspect the front end and steering components for damage or misalignment.
Were any problems found?All
Ye s!Repair as necessary.
No!Test Complete.
74
BRAKES (CAB)

Symptom:
SYSTEM OVERVOLTAGE
POSSIBLE CAUSES
INTERMITTENT DTC
DAMAGED CAB/CAB HARNESS CONNECTOR
GROUND CIRCUIT OPEN
ANTI-LOCK BRAKE CONTROLLER
TEST ACTION APPLICABILITY
1NOTE: Repair any Powertrain charging system DTCs before continuing.
Turn the ignition on.
With the DRBIIIt, read DTCs.
With the DRBIIIt, erase DTCs.
Turn the ignition off.
Turn the ignition on.
Start the engine.
With the DRBIIIt, read DTCs.
Does this DTC reset?All
Ye s!Go To 2
No!Go To 4
2 Turn the ignition off.
Disconnect the CAB harness connector.
Inspect the CAB/CAB harness connector for damage.
Is there any broken, bent, pushed out, corroded or spread terminals?All
Ye s!Repair as necessary.
Perform ABS VERIFICATION TEST - VER 1.
No!Go To 3
3 Turn the ignition off.
Disconnect the CAB harness connector.
Using a 12-volt test light connected to 12-volts, check the CAB harness connector
Ground circuits.
NOTE: The test light must illuminate brightly. Compare the brightness to
that of a direct connection to the battery.
Does the test light illuminate brightly?All
Ye s!Replace the Controller Antilock Brake in accordance with the
Service Information.
Perform ABS VERIFICATION TEST - VER 1.
No!Repair the Ground circuit for an open.
Perform ABS VERIFICATION TEST - VER 1.
75
BRAKES (CAB)

POSSIBLE CAUSES
CORRECTION QUANTITY CHECK
CYLINDER SPEED CHECK
ENGINE COMPRESSION
INJECTOR LEAKAGE
INTERMITTENT CONDITION
TEST ACTION APPLICABILITY
1NOTE: If the ECM detects and stores a DTC, the ECM also stores the
engine/vehicle operating conditions under which the DTC was set. Some of
these conditions are displayed on the DRB at the same time the DTC is
displayed.
NOTE: Before erasing stored DTCs, record these conditions. Attempting to
duplicate these conditions may assist when checking for an active DTC.
With the DRBIIIt, erase ECM DTCs.
Test drive the vehicle and attempt to duplicate the problem.
With the DRB, read ECM DTC's.
Did this DTC set again?All
Ye s!Go To 2
No!Go To 8
2 Start and idle the engine for 5 minutes.
Turn the ignition off.
Inspect the fuel rail, fuel pressure sensor, fuel pressure solenoid and all fuel injectors
for evidence of fuel leakage.
Is there fuel leakage near any of the injectors or the fuel rail?All
Ye s!Refer to the Service Information to repair fuel leakage.
Perform ROAD TEST VERIFICATION - VER-2.
No!Go To 3
3 Turn the ignition off.
With the DRBIIIt, perform the Cylinder Compression Test.
Is the cylinder compression within specification for all cylinders?All
Ye s!Go To 4
No!Repair as necessary in accordance with the Service Information.
Perform ROAD TEST VERIFICATION - VER-2.
4 Turn the ignition off.
Read and note the six-digit code located on the top of each injector.
Turn the ignition on.
With the DRBIIIt, check the current programmed injector classifications to the
six-digit codes from the vehicles current fuel injectors.
Are all of the Fuel Injectors classified correctly?All
Ye s!Go To 5
No!Using the DRB III, reset injectors to correct classification.
Perform ROAD TEST VERIFICATION - VER-2.
67
DRIVEABILITY - DIESEL
P0300-MISFIRE DETECTED ÐContinued

TEST ACTION APPLICABILITY
5NOTE: If the ECM detects and stores a DTC, the ECM also stores the
engine/vehicle operating conditions under which the DTC was set. Some of
these conditions are displayed on the DRB IIItat the same time the DTC is
displayed.
NOTE: Before erasing stored DTCs, record these conditions. Attempting to
duplicate these conditions may assist when checking for an active DTC.
NOTE: Refer to the Service Information and perform the Air Bleed Proce-
dure before continuing diagnosis.
Turn the ignition on.
With the DRBIIIt, erase the ECM DTCs.
Start and idle the engine while monitoring for ECM DTC's.
If the DTC does not reset at idle condition, test drive the vehicle under various load
and speed conditions to attempt to duplicate the fault.
NOTE: Driving the vehicle up and down steep hills or rapid cornering with
a low fuel level can cause this DTC to set. Verify with customer if Low Fuel
Light was illuminated when fault occurred.
With the DRBIIIt, read the ECM DTCs.
Does the DRBIIItdisplay this DTC?All
Ye s!Go To 6
No!Go To 16
6 Start the engine.
With the DRBIIItin Sensors, compare the Fuel Pressure Setpoint with the Actual
Fuel Pressure readings.
NOTE: If there is air in the fuel system, the Actual Fuel Pressure will
oscillate above and below the Fuel Pressure Setpoint.
Does Actual Fuel Pressure oscillate above and below the Fuel Pressure Setpoint?All
Ye s!Refer to the Service Information to purge air from the fuel system.
Perform ROAD TEST VERIFICATION - VER-2.
No!Go To 7
7 Start the engine.
With the DRBIIItin Sensors, compare the Fuel Pressure Setpoint with the Actual
Fuel Pressure readings.
NOTE: A sticking Fuel Pressure Solenoid is indicated by Actual Fuel
Pressure gradually dropping below the Fuel Pressure Setpoint then sud-
denly increasing (spiking) above the Fuel Pressure Setpoint.
Does Actual Fuel Pressure gradually decrease then suddenly increase (spike) above
the Fuel PressureAll
Ye s!Replace the Fuel Pressure Solenoid in accordance with the
Service Information.
Perform ROAD TEST VERIFICATION - VER-2.
No!Go To 8
120
DRIVEABILITY - DIESEL
P2015-FUEL RAIL PRESSURE MALFUNCTION MAXIMUM FUEL FLOW
EXCEEDED Ð
Continued