oil MERCEDES-BENZ SPRINTER 2012 MY12 Operator’s Manual
[x] Cancel search | Manufacturer: MERCEDES-BENZ, Model Year: 2012, Model line: SPRINTER, Model: MERCEDES-BENZ SPRINTER 2012Pages: 292, PDF Size: 6.75 MB
Page 161 of 292

Steering
Steering, no maintenance required.
Service product Maintenance
interval Product name/number MB
Sheet
No.
Power steering fluid – Mobil ATF-D,
Exxon Mobil Corporation or
equivalent 236.3
You can obtain further information from any authorized Sprinter Dealer.
Brake fluid
G
Warning
Brake fluid is hazardous to health. Do not
swallow brake fluid.
See a doctor immediately
if you swallow brake fluid.
Make sure that brake fluid does not come into
contact with skin, clothing or eyes. Rinse
affected areas with plenty of clean water and
consult a doctor if necessary.
Always wear gloves and eye protection when
topping up brake fluid.
Store brake fluid only in the original closed
container and keep it out of the reach of
children. Comply with safety regulations
when handling brake fluid.
Use only approved brake fluids that comply
with the MB Specification for Service
Products, Sheet No. 331.0. You must observe
the boiling points (DOT 4 plus).
The brake fluid must have the following
characteristics in accordance with the
FMVSS 116 and ISO 4925 standards:
R boiling point (ERBP) of at least
500 ‡(260 †)
R wet boiling point (WERBP) of at least
356 ‡(180 †)
R viscosity of a maximum of 1500 mm²/s
Over a period of time, the brake fluid absorbs
moisture from the air. This reduces its boiling
point. G
Warning
If the boiling point of the brake fluid is too low,
vapor pockets may form in the brake system
when the brakes
are subjected to a heavy load
(e.g. on long downhill stretches). This would
impair braking efficiency. The vehicle's
stopping distance may then be longer. This
increases the risk of an accident.
Have the brake fluid replaced every
two years with brake fluid approved by the
distributor named on the inside of the front
cover and have the replacement confirmed in
the Maintenance Booklet.
i There is usually a notice in the engine
compartment to remind you when the next
brake fluid change is due.
You can obtain further information from any
authorized Sprinter Dealer. Service products
159Operation Z
Page 162 of 292

Change intervals for brake fluid
Service product Maintenance
interval Product name/number MB
Sheet
No.
Brake fluid 2 years Intac B026E
R
Boiling point: 500 ‡(260 †)
R Wet boiling point:
356 ‡ (180 †) 331.0
Coolant
G
Warning
Coolant contains glycol and is therefore toxic.
Do not swallow the coolant. See a doctor
immediately if you swallow coolant.
Make sure that coolant does not come into
contact with skin,
eyes or clothing. In case of
contact with eyes, rinse immediately with
plenty of clean water. Clean affected areas of
skin and clothing with soap and water
immediately. Change any affected clothing
immediately.
Coolant is a mixture of water and antifreeze/
corrosion inhibitor.
In the coolant, the antifreeze/corrosion
inhibitor is responsible for:
R corrosion protection
R antifreeze protection
R raising the boiling point
The coolant must remain in the cooling
system all year round for corrosion protection
purposes and to increase the boiling point –
even in countries with hot climates.
At the factory, the vehicle is filled with a
coolant that ensures protection against frost
and corrosion and which can be mixed with
approved antifreeze/corrosion inhibitors.
! Use only approved antifreeze/corrosion
inhibitors that comply with the MB
Specification for Service Products, Sheet
No. 325. Using other, non-approved
antifreeze/corrosion inhibitors may cause damage to the coolant system and reduce
the engine's service life.
Check the antifreeze/corrosion inhibitor
concentration in the coolant every six
months.
When the coolant is being renewed, the
coolant must contain 50 % by volume of
anticorrosion/antifreeze
agent. This provides
antifreeze protection down to
–34.6 ‡(–37 †).
Do not exceed a proportion of
55 % by volume (antifreeze protection down
to approximately –49.0 ‡ (–45 †)),
otherwise heat dissipation is reduced.
If there is a loss of coolant, do not replenish
with water only, but also add an approved
corrosion inhibitor/antifreeze agent. The
water in the coolant must meet certain
requirements, which are often fulfilled by
drinking water. If the water quality is not
sufficient, you must treat the water.
Observe the MB Specifications for Service
Products, Sheet Number 325.
You can obtain further information from any
authorized Sprinter Dealer. 160
Service products
Operation
Page 165 of 292

!
In order to avoid consequential damage,
repair damage caused by loose chippings
and remove any dirt immediately, in
particular:
R insect remains
R bird droppings
R flash rust
R tree resin
R oils and grease
R fuels
R tar stains
R salt residue
Wash your vehicle
more frequently if it gets
dirty more often.
! Do not park the vehicle for an extended
period right after cleaning it, particularly
after having cleaned the wheels with wheel
cleaner. Wheel cleaners could cause
increased corrosion of the brake discs and
brake pads/linings. Generally, park the
vehicle at operating temperature after
cleaning.
PARKTRONIC sensors PARKTRONIC sensors (example: front bumper, left
side of vehicle)
0046
Sensors
Clean all the sensors in the front and rear
bumpers with water, shampoo and a soft
cloth.
! Do not
use
dry, coarse or hard cloths and
do not scrub. You will otherwise scratch or
damage the sensors. If you clean the sensors with a power
washer or steam cleaner, observe the
information provided by the manufacturer
regarding the distance to be maintained
between the vehicle and the nozzle of the
power washer.
Rear-view camera lens Rear-view camera in the middle of the roof above
the high-mounted brake lamp
0046
Rear-view camera lens
0047 Microphone openings
Make sure not to put any wax on the lens of
rear-view camera 0046 when waxing the
vehicle. If necessary, remove the wax using
water, shampoo and a soft cloth.
! Do not
use
dry, coarse or hard cloths and
do not scrub. You could otherwise scratch
or damage the lens of the rear-view
camera.
When cleaning the vehicle with a high-
pressure or steam cleaner, observe a
minimum distance of 1.6 ft (50 cm) to the
rear-view camera.
To avoid damaging the rear-view camera,
do not aim directly at the rear-view camera
or the microphone openings on the bottom
of the rear-view camera.
Outside of the windshield and wiper
blades G
Warning
Before cleaning the windshield or wiper
blades, turn the key to 0 in the ignition lock. Cleaning and care
163
Operation
Z
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The windshield wipers may otherwise move
and injure you.
X Turn the key to position 0 in the ignition
lock or remove it.
! Do not fold the windshield wipers away
from the windshield unless the hood is
closed. Otherwise, you could damage the
hood.
X Fold the wiper arms away from the
windshield until you feel them engage.
X Clean the windshield and the wiper blades.
X Fold the windshield wipers back again
before switching on the ignition.
Headlamps Wipe the headlamp lenses with a wet sponge.
! Only use washer
fluid which is suitable for
plastic lamp lenses. Unsuitable washer
fluid could damage the plastic lamp lenses
of the headlamps.
Therefore, do not use:
R dry cloths
R abrasive products
R solvents
R cleaning products containing solvents
You could otherwise scratch or damage the
surface of the lenses.
Sliding door Clean the contact plates and the tips of the
contact pins around the sliding door with
water, shampoo and a soft cloth.
Do not oil or grease the contact plates and
contact pins.
Remove foreign objects. Power washers
! Maintain the following minimum
distances between the high-pressure
nozzle and the object being cleaned:
R approximately 2.2 ft (70 cm)
when using
round-jet nozzles
R approximately 1 ft (30 cm) when using
25° flat-spray jets and concentrated-
power jets
Keep the water jet moving while cleaning.
To avoid causing damage, do not point the
water jet directly at:
R door joints
R brake hoses
R electrical components
R plug connections
R seals
R the drive train, especially not at the
intermediate bearing of the propeller
shaft
R the rear-view camera or the microphone
opening on the bottom of the rear-view
camera. Keep a minimum distance of
1.6 ft (50 cm). G
Warning
Do not
use round-jet nozzles to clean the tires.
The pulsating water jet can cause damage to
the substructure of
the tires that is not visible
from the outside. This type of damage only
becomes noticeable at a much later stage and
can cause the tires to burst. This could cause
you to lose control of the vehicle, resulting in
an accident and injuring yourself or others.
Replace damaged tires immediately. Automatic car wash
If the vehicle is very dirty, prewash it before
you put it through an automatic car wash. G
Warning
If a wax preservative is applied after the
vehicle is washed,
you should remove the wax164
Cleaning and care
Operation
Page 169 of 292

authorized Sprinter Dealer. All work relevant
to safety or on safety-related systems must
be carried out at a qualified specialist
workshop.
Observe the notes on parts in the "Technical
data" section ( Y page 276).
0040 Environmental note
Observe measures to protect the
environment when working on the vehicle.
You must observe the legal requirements
when disposing of service products, e.g.
engine oil. This
also includes all components,
e.g. filters, which have come into contact with
service products.
Any qualified specialist workshop, e.g. an
authorized Sprinter Dealer, can provide
information about this.
Dispose of empty containers, cleaning cloths
and care products in an environmentally-
responsible manner. Comply with the
instructions for use of the care products.
Do not run the engine for longer than
necessary when the vehicle is stationary. Active Service System (ASSYST)
The ASSYST service indicator informs you of
the next service due date.
A service that is due is displayed about a
month in advance. A message is then
displayed while the vehicle is in motion or
while the ignition is switched on.
i Periods when the
battery is disconnected
will not be recorded by ASSYST. To make
sure that you have the vehicle serviced at
the correct time, you should therefore
subtract periods when the battery is
disconnected from the days shown.
The service indicator does not provide
information about the oil level. The service
indicator should therefore not be confused
with the 00B5 engine oil level display. i
The service due date is displayed in days
or miles (kilometers), depending on the
total distance driven.
The symbols or
letters in the service indicator
show the service due.
009B or A for a minor service
009C or B for a major service
Service due date indicator Vehicles with steering wheel buttons
The following messages may be displayed:
R
009B
Service A in ... days
R 009B Service A in ... mi (km)
R 009B Service A due now
Vehicles without steering wheel buttons
The following messages may be displayed:
R 009B for service A
R 009C for service B
Additionally you will see the remaining
distance in
miles
(mi) or kilometers ( km) or the
remaining time in days ( d).
Service due date exceeded A qualified specialist workshop, e.g. an
authorized Sprinter
Dealer,
resets the service
indicator when the service has been carried
out.
Vehicles with steering wheel buttons
If you have missed the service due date, one
of the following messages appears in the
display:
R 009B Service A overdue by ... days
R 009B Service A overdue by ... mi
(km)
Additionally a warning tone sounds.
Vehicles without steering wheel buttons
If the service due date has been exceeded,
ten seconds after switching on the ignition
the 009B or 009C symbol flashes for the Maintenance
167
Operation Z
Page 171 of 292

X
Push hood catch release handle 0047
upwards. X
Swing the hood upwards until support strut
008A engages and the hood is supported.
Closing the hood G
Warning
When closing the hood be careful that nobody
becomes trapped.
X Lift the hood slightly.
X Press support strut 008A towards the back.
! When you press the support strut back,
make sure that you do not press it against
the detent position and cause it to bend.
X Lower the hood and let it drop shut from a
height of approximately 1 ft (30 cm).
The hood engages audibly. If the hood can
be raised slightly, it is not properly
engaged.
X If
the hood is not properly engaged, open it
once more and
allow it to drop shut from a
slightly greater height.
! Do not use your hands to push the hood
down. You could damage it otherwise. Maintenance points under the hood
0046
Coolant tank cap (Y page 169)
0047 Diesel Exhaust Fluid (DEF) filler neck
cap 4
(Y page 143)
008A Engine oil filler neck cap (Y page 171)
0088 Brake fluid reservoir cap (Y page 170)
0086 Washer fluid reservoir cap (Y page 171) Coolant level
Only add coolant
with the vehicle standing on
a level surface and with the engine switched
off. The coolant temperature must have
dropped below 122 ‡ (50 †). G
Warning
When opening the coolant expansion tank,
there is a risk of scalding from hot coolant
spraying out. The cooling system and the
coolant expansion tank
are pressurized when
the engine is at normal operating
temperature. Wear gloves and eye protection.
4 Only on Cargo Van/Passenger Van. Maintenance
169
Operation
Z
Page 172 of 292

Only open the coolant expansion tank when
the coolant temperature is below 122 ‡
(50 †).
G
Warning
Coolant contains glycol and is therefore toxic.
Do not swallow the coolant. See a doctor
immediately if you swallow coolant.
Make sure that coolant does not come into
contact with skin,
eyes or clothing. In case of
contact with eyes, rinse immediately with
plenty of clean water. Clean affected areas of
skin and clothing with soap and water
immediately. Change any affected clothing
immediately.
X Slowly turn cap 0046 counter-clockwise and
allow the excess pressure to escape.
X Turn cap 0046 further and remove it.
X Add coolant until it is at the MAX mark.
Observe the correct coolant mixture ratio
and the required water quality
(Y page 160).
X Replace cap 0046 and tighten
it until the stop.
! Check the cooling and heating system
regularly for leaks.
If a large quantity of coolant is lost, have
the cause traced
and rectified at a qualified
specialist workshop, e.g. an authorized
Sprinter Dealer. Clutch mechanism and brake system
G
Warning
Brake fluid is hazardous to health. Do not
swallow brake fluid.
See a doctor immediately
if you swallow brake fluid.
Make sure that brake fluid does not come into
contact with skin, clothing or eyes. Rinse
affected areas with plenty of clean water and
consult a doctor if necessary.
Always wear gloves and eye protection when
topping up brake fluid. Store brake fluid only in the original closed
container and keep it out of the reach of
children. Comply with safety regulations
when handling brake fluid.
G
Warning
If the
boiling point of the brake fluid is too low,
vapor pockets may form in the brake system
when the brakes
are subjected to a heavy load
(e.g. on long downhill stretches). This would
impair braking efficiency. The vehicle's
stopping distance may then be longer. This
increases the risk of an accident.
Have the brake fluid renewed every two years.
The brake fluid reservoir is located in the
engine compartment.
Check the brake fluid level:
R regularly, e.g. weekly or when refueling
R only with the vehicle standing on a level
surface and with the engine switched off
! Brake fluid corrodes paint, plastic and
rubber. If paint, plastic or rubber has come
into contact with brake fluid, rinse with
water immediately. 0046
Brake fluid reservoir cap
The brake fluid level must be between the
MIN and
MAX marks.
! If the brake fluid does not reach the
MIN mark, the vehicle's hydraulic system
could be faulty. Do not add brake fluid
under any circumstances. This will not
rectify the malfunction.
Do not drive any further. 170
Maintenance
Operation
Page 173 of 292

Have the system checked immediately at a
qualified specialist workshop, e.g. at an
authorized Sprinter Dealer.
i There is usually a notice in the engine
compartment to remind
you when the next
brake fluid change is due. Windshield washer system/
headlamp cleaning system
Add windshield washer concentrate to the
washer fluid all year round. G
Warning
Windshield washer concentrate is highly
flammable.
Fire, naked flames
and smoking are therefore
prohibited when you are handling windshield
washer concentrate.
! Only use washer fluid concentrate which
is suitable for plastic lenses. Unsuitable
washer fluid concentrate could damage the
plastic lenses of the headlamps.
Adapt the mixing ratio to the ambient
temperature. If the temperature is above
freezing, use Summerwash to prevent
smearing. If there is a risk of frost, use
Winterwash to prevent the water from
freezing on the windshield.
The washer fluid reservoir has a capacity of
approximately 6.3 US qt (6.0 l). X
Mix the washer fluid to the appropriate
mixing ratio in a container beforehand.
X Remove washer fluid reservoir cap 0046.X
Add washer fluid.
X Replace cap 0046. Engine oil level
You will find information about engine oil
consumption in the "Driving tips" section
(Y page 141).
Check the engine oil level on a regular basis,
e.g. weekly or each time you refuel.
Checking the engine oil level in the
display Depending on the vehicle's equipment, in
vehicles with a diesel engine, the engine oil
level is shown in the display.
Only check the engine oil level when the
engine is at operating temperature.
X
Park the vehicle on a level surface.
X Switch off the engine.
X Wait for five minutes.
X Turn the key to position 2 in the ignition
lock.
The display is activated.
i If at extremely low temperatures no
engine oil level is displayed after five
minutes, repeat the engine oil level check
after a further five minutes.
If an oil level reading is still not displayed,
check the engine
oil level with the dipstick.
Have the oil level display checked at a
qualified specialist workshop, e.g. at an
authorized Sprinter Dealer.
Vehicles without steering wheel buttons
X Press the 007B menu button on the
instrument cluster repeatedly until the
display shows the 00B1 symbol.
The --:-- display flashes
while the oil level
is being measured. Maintenance
171
Operation Z
Page 174 of 292

The following messages may be displayed:
00B1
OK X
Do not add oil. – 1.0 qts X
Add the amount of oil
shown (Y page 173).
X Check the engine oil
level again after a few
minutes. – 1.5 qts
– 2.0 qts
HI X
Have excess oil
removed. The oil
level is
too high. Measurement units in the display:
R
qts USA only
R ltr Canada only
Vehicles with steering wheel buttons
X Press the 00A4 button on the instrument
cluster (Y page 70).
The following message is displayed for the
duration of the measurement process:
00B4Engine oil
level
Measuring in
progress
The following messages may be displayed: 00B1
Engine oil
level OK X
Do not add oil. Engine oil
Add 1.0
quart X
Add the amount of oil
shown (Y page 173).
X Check the engine oil
level again after a few
minutes. Engine oil
Add 1.5
quarts
Engine oil
Add 2.0
quarts Engine oil
level
Reduce oil
level X
Have excess oil
removed. The oil
level is
too high. Eng. oil
lev. Turn
ignition
on for
level X
Turn the key to position
2 in the ignition lock. Observe
wait.
period X
Repeat the
measurement after
about five minutes
if the
engine is at normal
operating temperature.
X Repeat the
measurement after
about 30 minutes if the
engine is not at normal
operating temperature. Engine oil
level Not
when eng.
running X
Switch off the engine
and wait for
approximately five
minutes, if the engine is
at normal operating
temperature, before
performing the
measurement. Measurement units in the display:
R
quart(s) USA only
R liter(s) Canada only
Checking the engine oil level using the
dipstick Vehicles with a red oil dipstick: only check the
oil level when the engine is at normal
operating temperature.
X
Park the vehicle on a level surface.
X Switch off the engine.
X Wait for five minutes.172
Maintenance
Operation
Page 175 of 292

Vehicles with a yellow oil dipstick: only check
the oil level when the engine is cold.
X
Park the vehicle on a level surface. X
Pull out oil dipstick 0046.
X Wipe oil dipstick 0046 using a lint-free cloth.
X Reinsert oil dipstick 0046 into the dipstick
tube to the stop and remove it again.
X Check the oil level on oil dipstick 0046.
The oil level must be between MIN mark
008A and MAX mark 0047.
The difference in quantity between
marks 0047 and 008A is approximately
2 US quarts (2 l).
X Add engine oil if necessary.
Adding engine oil You will find information about approved
engine oils in the "Service products" section
(Y page 156).
X
Unscrew cap 0088 of the filler neck and
remove it.
! The alternator
is
located below the engine
oil filler neck. If engine oil spills onto the
alternator, there is a danger of alternator
damage. Be very careful when adding
engine oil.
X Add the amount of oil required.
! Do not add
too much oil. If the oil level is
above the MAX mark on the dipstick, too
much oil has been added. This can lead to engine damage or catalytic converter
damage. Have excess oil siphoned off.
0040Environmental note
When adding oil, take care not to spill any. If
oil enters the soil or waterways, it is harmful
to the environment.
X Place cap 0088 on the
filler neck and tighten. Air filter for the rear-compartment air
conditioning
An increased amount of sand or dust may
collect in the
air filter when you drive on dusty
or sandy roads. Air filter in the roof in the rear compartment
!
If the air filter is visibly dirty, it must be
cleaned or replaced.
The dirt can otherwise
damage the air-conditioning system. Such
damage is not covered by the New Vehicle
Limited Warranty.
For this reason, check the air filter regularly
for visible dirt.
X To remove the air filter: carefully prize
cover 0046 out of recesses 0047 and remove.
X Remove the filter mat.
X To clean the filter mat:
wash the
filter mat
with clear water.
X Leave the filter mat to dry.
i The filter mat
must not be cleaned or dried
in a machine. Maintenance
173
Operation Z