fuel MERCEDES-BENZ SPRINTER 2013 MY13 Maintenance Booklet

Generalinformation..............................2
Vehicledata.............................................2
Protectingtheenvironment.....................2
MaintenanceBooklet............................4
Introduction.............................................4
ActiveServiceSystem(ASSYST)........
Tirerotation.......................................5
Arduousoperatingconditions............5
Wearitems.........................................6
Approvedengineoilsandfilters.........6
Regularchecks..................................7
Notesonthewarranty.......................7
Servicerecords..................................7
Parts/operatingmaterials.................8
Emissionsystemmaintenance.................8
Emissioncontrolsystemcaution-
dieselengines....................................8
BlueEFFICIENCY®exhaustgas
aftertreatmentusingDEF...................8
Descriptionofemissionsystem
maintenancejobs....................................8
Changingtheengineoilandfilter......9
Replacingtheairfilter........................9
Replacingthefuelfilter......................9
Checkingthedieselparticlefilter......9
CheckingandaddingDEF..................9
Maintenanceservicedescriptions...........9
Vehiclemaintenanceservicework
(includingemissionsystem
maintenance).....................................9
Maintenanceservicedescriptions...10
Additionalwork................................12
Confirmations........................................12
Tirerotation.....................................12
Deliveryinspection..........................14
Maintenanceservice
confirmations...................................15
Contents1
4
9065845393

Vehi
cled ata X X
Mod
el Veh
iclei de nti fica tionn umbe r(VIN) X X
Date
ofthe first registration Paint
andcode X X
License
plate License
plate X X
License
plate License
plate X X
License
plate License
plate X X
License
plate License
plate Protecting
theenviron ment
Natural resources formthebasis ofour
existence onthis planet. Theobjective isto
use thenatural resources whichformthe
basis ofour existence onthis planet sparingly
and inam anner which takesthe
requi rements ofboth nature andhumanity
into account..
Our declared policyisone ofintegrated
environment alprotection, startingatthe root
causes andencompassing inits management
decisions allthe consequences forthe
environment whichcouldarisefrom
production processesorthe products
themselves.
You toocan help protect theenvironment by
operating yourSprint erinan envir onme ntally
respon siblemann er. Fuel
consumption andthewear ofyour
engin e,brakes andtires largely depend on
the operatin gcondition sand your individual
drivin gstyle. Toreduce fuelconsumption and
wear, notethe following:
R avoid shorttrips.
R always ensure thatthetire pressure is
corr ect.
R avoid frequen tand abrupt acce lera tio n.
R av oidc arrying unne cessary we ight.
R rem ove skiand roofrac ks once youn o
lo nge rneed them.
R do not warm upthe engin ewhile thevehicle
is stat ionary.
R shift gears inat imely mannerso that each
gear isused onlyupto2
/ 3 of
its maximum
engin espeed.
R monit orthe fuel consumption .
Ar egularly servicedvehicle willalso help
protec tthe environmen t.Comply withthe
maint enanc eintervals indicat edbythe
AS SYST servic einterval display, aswell as 2
Prot
ecting thee nvironmentGeneral information

Part
s/operating materials
We recommen dusing only genuine
Mercedes-B enzparts forservice andrepair
work, sincethese conform toour
specifications. Inaddition, useonly fuels,
lubricants andcorrosion inhibitors/
antifreez eagents thatcorrespond tothe
factory specifications. Pleaseseeyour
authorized SprinterDealer formore
information onthis subject. Emission
systemmaintenance Emission
controlsystem caution -
diesel engine s
Your Sprint erisequipp edwith emission
cont roldevices tocomply withcurrent diesel
exhaust emission regulations incountr ies
where thevehicle iscertif iedforsale. Follow
our recommen dedmaintenan ceinstruc tions
in order toensure theproper operating state
of your vehicle.
Note thefollowing:
a) Diesel engines requiredieselfuelwith
extr emely lowsulfur contentforroad vehicles
(maximum 15ppm sulfur), incompliance with
ASTM D975stand ard. Fa ilur et ou seultra low
su lfur high wa ydiese lfue l(UL SD) cansever ely
da ma gethe vehicle'se xhau st gas
af tertr eatment syste m.
b) We appro vethe useo fB5(stand ardU LSD,
wh ich mayconta inup to5% bio-d iese l)for all
Blu eEFFI CIENC Y®
dies el eng ines.
Die selfue lstha tcont ain ahigher propo rtion
can severe lydamage theengin eand fuel
syst emand arenotp ermit ted.
Contac tyour Serv iceCenter formore
infor mation .Ift he B5 bio-diesel blendisnot
clearly labeledtoindicate thatitmeets the
ULSD standard, itshould notbeused. The
New Vehicle Limited Warranty doesnotcover
damage causedbythe use fuels thatdonot
meet ourapproved fuelstandards. c)
The prescribed enginemaintenance
work must becarried outfully andatthe
requir edintervals.
d) The exhaust gasafter treat ment
system operation mustnotbemodified
in any way. Alteration sarenot permissible
by law. Alteration scan also damage the
catalytic converterand result inincreased
fuel consumption andimpaired engine
running condition s.
If the "CHECK ENGINE" indicator lamplights
up inthe instrumen tcluster whentheengine
is runn ing,this indic ates thattheremay bea
malfun ction inthe enginecon trol syst emor
in the exhaust gasaftert reat men tsyst em.
We recomm endh avingt he malf unction
ch ecke da ssoona spossible . BlueEFF
ICIENCY ®
exhaust gas
aftert reatm entusing DEF
BlueEFFICIENCY ®
exhaust gas
aftertreatmen trequires areducing agent
(DE F)inorder tofunc tion properly.
Maintain ingthe level andcondition ofthe DEF
is part ofthe regular maintenanc eservic e
work.
DE Fisa non -flamm able,non-toxic, colorless
and odorless, water-soluble liquid.
! Only useDEFa ccor ding toISO 22241.Do
not add special additives toDE Fo rdilute it
with water .This can damage the
BlueEFFICIE NCY®
exhaust gas
aftertr eatment . Desc
ription ofemission system
maintenance jobs
The composition ofexhaust emissions is
influenced notonly bythe exhaust gas
aftertr eatment system,butalso byvarious
engine partsandtheir settin gs.
Maintenanc eofthe exhaust systemmust
therefore includetheseengine parts.Some
maintenanc ejobs areactually onlytests. 8
Des
cription ofemission systemmaintenance jobsMaintenance
Booklet
ofbio-diese l,e.g. B20 orpure bio-dies elfuel,

They
areimportan t,however, becausethey
allow earlydetect ionofdiscrepanc ieswhich
can later leadtoincreased exhaust
emissions. Itis generally lesscostlyto adjust
deviations ofthis sort immediately thanto
wait until theyincur highrepair costs.The
mainten anceintervalshave been determin ed
so that thevehicle, undernormal operating
condit ions,should operate properly between
mainten anceservices. Changing
theengine oiland filter
Change theengine oiland oilfilter every
increase, determinethe cause andtake
nec essary correctives teps. Donot reset the
serv iceinterval display ifthe oillevel isfilled
up orthe oilischan gedattim esoth erthan
the recomm endedintervals . Rep
lacing thea irfilt er
Und ernor mal dust conditio ns,the airfilter
the airfiltercap and housin gbefor eremo ving
the airfilter. Rep
lacing thef uel filter Checking
thed iesel particle filter
The level ofthe diesel particle filter must be
chec kedforthe firsttim ea t100,00 0m iles.
If the satur ation levelisstill below the
thr eshold valueat100 ,000m iles, the
satur ation levelofthe diesel particle filter
must bechec kedagain ateach subsequen t
oil serv iceplus/m aintenan ceserv ice.
If the level ofthe diesel particlefilterisabove
the limit value, thediesel particlefiltershould
be replac ed. Onc
ethe new diesel particle filter has been
fit ted, thechec kingcycle startsagain after
100 ,000m iles. Checking
andadding DEF Main
tenanceserv icedescr iptions Veh
icle maintena nceserv icework
(includ ingemissi onsyst em
ma intena nce)
i The maint enanceserv ices should be
carr iedout atthe spec ified mileage oraft er
the spec ified numb erofyears (which ever
com esfirs t).
You canfindd etailed descriptions ofthe
maint enanceserv ices here (Ypage 10).
You canfindad escription ofthe scopeof
maint enancefor the exhaust systemhere
(Y page 8). Main
tenanceserv icedescr iptions
9Maintena nce
Booklet1,
000 miles. Ifoil consumpt ionshould
0 0
Check
andadd DEFe ver y1 ,000m iles.
should bereplac edever y4
,00 0m iles. Clean
0
2
Repl
acethefuel filter ever y0 ,000m iles.

Add
itiona lwork Ret
ighten nutsand bolt s Rear
axle:ret ight enu-b olts Repl
acefuel filter with waterseparator Replace
dustfilter forrear-c ompart mentair-condit ioning system Replace
thedust filter forthe heating /ventilation orthe activ ated charc oal/com bination
filter forthe air-c ondit ioning system (observe theinstallation date) Auto
matic transmission :oiland filter chan ge Replace
airfilter elemen t(observe theinstallation date) Replace
thepoly-V-belt For
thefirst time at100,000 miles Check
levelofthe diesel particle filter Hydraulic
brakesystem: renewbrakefluid Every
150,000 miles/every 10years (J10) Rear
axle: oilchange Every
150,000 miles/every 15years (J15) Renew
coolant (observe coolantmixtureratio) Confirmat
ions Tire
rotation
For inform ationabout tirerotat ion,see(Ypage 5). Date: Mileage:
Date: Mileage:
Date: Mileage:
Date: Mileage:12
Confirmat
ionsMaintenance
Booklet4Every
6
Eve
ry 0,000 miles
Once
at1, 000 miles
0
Ev ery2y ears (J2)
Eve
ry 0,000 miles
2
,000 miles
0