brake fluid Mercury Villager 2002 s User Guide
[x] Cancel search | Manufacturer: MERCURY, Model Year: 2002, Model line: Villager, Model: Mercury Villager 2002Pages: 256, PDF Size: 1.91 MB
Page 233 of 256

1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated areas for normal operating temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the outside temperatures are
above 10°C (50°F).
Correct fluid level
The transmission fluid should be checked at normal operating
temperatures 66°C-77°C (150°F-170°F) on a level surface. The normal
operating temperature can be reached after approximately 30 km (20
miles) of driving.
The transmission fluid should be in
this range if at normal operating
temperature (66°C-77°C
[150°F-170°F]).
High fluid level
Fluid levels above the safe range
may result in transaxle failure. An
overfill condition of transmission
fluid may cause shift and/or
engagement concerns and/or
possible damage.
High fluid levels can be caused by an overheating condition.
HOT
HOT
HOT
Maintenance and Specifications
233
Page 239 of 256

MOTORCRAFT PART NUMBERS
Component 3.3L V6 engine
Engine air filter element FA-1121
Cabin air filter FP-27
Fuel filter FG-993
Battery BXT-24-F
Oil filter FL-2007
PCV Valve EV-217
Spark plugs
1AGSP-32FP
1Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part Name Capacity
Engine oil (includes
filter change)Motorcraft SAE 5W-30
Super Premium Motor
Oil4.0L (4.2 quarts)
Brake fluid Motorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidFill to line on reservoir
Power steering fluid Motorcraft MERCON
AT FFill to line on reservoir
Automatic transaxle
fluidMotorcraft MERCON
AT F8.3L (8.8 quarts)
Engine coolant
1Motorcraft Premium
Engine Coolant10.6L (11.2 quarts)
Fuel tank N/A 75.7L (20.0 gallons)
Windshield washer
fluidUltra-Clear Windshield
Washer ConcentrateFill to line on reservoir
1Use Motorcraft Premium Engine Coolant (green in color). DO NOT USE
Ford Extended Life Engine Coolant (orange in color). Refer toAdding
engine coolant, in the Maintenance and Specificationschapter.
Maintenance and Specifications
239
Page 240 of 256

LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantF7AZ-19G208-BA
and
F5AZ-19553-AAESR-M13P4-A
Engine coolant
1Motorcraft
Premium
Engine Coolant
(green colored)VC-4–A (in
Canada,
Motorcraft
CXC-8-B)ESE-M97B44-A
Engine oil Motorcraft SAE
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C205–A
with API
Certification
Mark
Door latch,
hood
latch,auxiliary
hood latch, door
and liftgate
hinges, striker
plates, seat
tracks, fuel filler
door hinge.Multi-Purpose
GreaseXG-4or
F5AZ-19G209-AAESR-M1C159-A
Lock cylinders Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
transaxle
2Motorcraft
MERCONAT FXT-2-QDX MERCON
Maintenance and Specifications
240
Page 241 of 256

Item Ford part
nameFord part
numberFord
specification
Disc brake
caliper railsMotorcraft
Silicone Brake
Caliper Grease
and Dielectric
CompoundXG-3 ESE-M1C171-A
Constant
velocity jointsMotorcraft CV
Joint Grease
(High Temp.)XG-2 ESP-M1C207-A
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1DO NOT USE Motorcraft Extended Life Engine Coolant VC-2 (CXC-209
in Canada) meeting Ford specification WSS-M97B44–D (orange in color).
Refer toAdding engine coolantin this chapter.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONand MERCONV are not interchangeable. DO NOT
mix MERCONand MERCONV. Refer to your scheduled maintenance
guide to determine the correct service interval.
ENGINE DATA
Engine 3.3L V6 engine
Cubic inches 200
Required fuel 87 octane
Firing order 1-2-3-4-5-6
Spark plug gap 1.0-1.1 mm (0.039-0.043 inch)
Ignition system
1Distributor ignition system
Compression ratio 8.9:1
1This ignition system meets all Canadian Interference-Causing Equipment
standard requirements regulating the impulse electrical field strength of
radio noise.
Maintenance and Specifications
241
Page 248 of 256

A
ABS (see Brakes) .....................159
Accessory delay ..........................88
Air bag supplemental restraint
system ................................136–137
and child safety seats ............138
description ..............................137
disposal ....................................140
driver air bag ..........................139
indicator light ...................12, 140
operation .................................139
passenger air bag ...................139
Air cleaner filter ...............234, 239
Air conditioning
automatic temperature
control system ..........................63
manual heating and air
conditioning system .................58
rear seat controls ...............61, 69
Air filter, cabin ............................73
Antifreeze (see Engine
coolant) .....................................217
Anti-lock brake system
(see Brakes) ......................159–160
Anti-theft system ......................112
arming the system ..................113
disarming a triggered
system .....................................114
disarming an untriggered
system .....................................114
Audio system (see Radio) .........20
Automatic transaxle
driving with .............................163
fluid, adding ............................232
fluid, checking ........................232
fluid, refill capacities ..............239
fluid, specification ..................241
Auxiliary power point .................86Axle
lubricant specifications ..........240
B
Battery .......................................215
acid, treating emergencies .....215
charging system warning
light ............................................13
jumping a disabled battery ....188
maintenance-free ....................215
replacement, specifications ...239
servicing ..................................215
Brakes ........................................158
anti-lock ...........................159–160
anti-lock brake system
(ABS) warning light .........12, 160
brake warning light ..................11
fluid, checking and adding ....231
fluid, refill capacities ..............239
fluid, specifications .........240–241
lubricant specifications ..240–241
parking ....................................160
shift interlock ..........................162
Break-in period .............................6
Bulbs ............................................77
C
Capacities for refilling fluids ....239
Cargo cover ...............................106
Cargo net ...........................105–106
CD changer .................................53
Certification Label ....................243
Changing a tire .........................182
Child safety restraints ..............141
child safety belts ....................141
Child safety seats ......................144
attaching with tether straps ..149
Index
248
Page 251 of 256

I
Ignition .......................155, 241–242
Infant seats
(see Safety seats) .....................144
Inspection/maintenance (I/M)
testing ........................................230
Instrument panel
cleaning ...................................206
cluster ........................................10
lighting up panel and
interior .......................................75
J
Jack ............................................182
positioning ...............................182
storage .....................................182
Jump-starting your vehicle ......188
K
Keys
key in ignition chime ...............15
positions of the ignition .........155
L
Lamps
autolamp system .......................74
bulb replacement
specifications chart ..................77
cargo lamps ...............................75
fog lamps ...................................74
headlamps .................................74
headlamps, flash to pass ..........75
instrument panel, dimming .....75
interior lamps ...........................76
replacing bulbs .............77, 79–82
Lane change indicator
(see Turn signal) ........................76Liftgate ......................................104
Lights, warning and indicator ....10
air bag ........................................12
anti-lock brakes (ABS) ....12, 160
brake ..........................................11
charging system ........................13
cruise indicator ...................13, 94
door ajar ....................................14
high beam .................................15
low fuel ......................................13
low washer fluid .......................13
oil pressure ...............................13
overdrive off ..............................14
safety belt .................................12
service engine soon ..................10
speed control ............................93
turn signal indicator .................14
Load limits .................................167
GAWR ......................................167
GVWR ......................................167
trailer towing ..........................167
Locks
childproof ................................108
doors ........................................108
Lubricant specifications ...240–241
Lumbar support, seats .............117
M
Message center ...................99–101
Mirrors .........................................86
heated ........................................89
side view mirrors (power) .......89
Moon roof ....................................94
Motorcraft parts ................225, 239
O
Octane rating ............................224
Odometer .....................................18
Index
251
Page 252 of 256

Oil (see Engine oil) ..................212
Overdrive ...........................103, 166
P
Panic alarm feature, remote
entry system ..............................110
Parking brake ............................160
Parts (see Motorcraft parts) ....239
Power distribution box
(see Fuses) ...............................179
Power door locks ......................108
Power mirrors .............................89
Power point .................................86
Power steering ..........................161
fluid, checking and adding ....231
fluid, refill capacity ................239
fluid, specifications .........240–241
Power Windows ...........................87
R
Radio ............................................20
Radio reception .....................56–57
Rear window defroster ...............72
Relays ................................175, 182
Remote entry system .......109–110
illuminated entry ....................112
locking/unlocking
doors ................................108, 110
panic alarm .............................110
replacement/additional
transmitters .............................111
replacing the batteries ...........111
Roadside assistance ..................173
Roof rack ...................................107S
Safety belts (see Safety
restraints) ..........................129–133
Safety defects, reporting ..........202
Safety restraints ................129–133
cleaning the safety belts ........135
extension assembly ................135
for adults .........................130–132
for children .............................141
lap belt ....................................134
warning light and
chime ...........................12, 15, 135
Safety seats for children ..........144
Seat belts (see Safety
restraints) ..................................129
Seats ..........................................115
child safety seats ....................144
memory seat ...........................118
Servicing your vehicle ..............209
Spare tire (see Changing the
Tire) ...........................................183
Spark plugs,
specifications .............239, 241–242
Specification chart,
lubricants ...........................240–241
Speed control ..............................90
Speedometer ...............................18
Starting your vehicle ........155–157
jump starting ..........................188
Steering wheel
controls ..........................85, 90, 94
tilting .........................................85
T
Tachometer .................................19
Tires ...........................182, 235–236
Index
252