Drive belt MITSUBISHI 3000GT 1991 User Guide

ENGINE - Crankshaft. Flvwheel and Drive Plate11-51
id
PLASTIGAGE METHODMllUlAA
Plastigage may be used to measure the clearance.
(1) Remove oil and grease and any other dirt from bearings and
journals.(2) Cut plastigage to the same length as the width of the
bearing and place it in parallel with the journal, off oil holes.
(3) Install the crankshaft, bearings and caps and tighten them
to the specified torques. During this operation, do NOT turn
the crankshaft. Remove the caps. Measure the width-of the
plastigage at the widest part by using a scale printed on the
plastigage sleeve.
If the clearance exceeds the repair limit, the bearing should
be replaced.
Should the standard clearance not be obtained even after
bearing replacement, replace the crankshaft.
SERVICE POINTS OF INSTALLATIONMllUDAM
16. INSTALLATION OF CRANKSHAFT BEARING (UPPER) /
15.10. THRUST BEARING A / 14.11. THRUST BEARING
B
/ 12. CRANKSHAFT BEARING (LOWER)
(1) Classify the crankshaft bearings (upper and lower) by
whether there is an oil groove or not. Then, assemble asshown in the illustration.
(2) Assemble the thrust bearings (A and
B) on the No.3
journal area as shown in the illustration.
CautionInstall them with the groove side facing outward.Crankshaft bearing (upper)
Oil groove
Thrust bearing A
Front of engine(Tlmlng belt side)
EN269
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11-52ENGINE - Crankshaft, Flywheel and Drive Plate
9. INSTALLATION OF BEARING CAP
(1) Attach the bearing cap on the cylinder block as shown in
the illustration.
(2) Tighten the bearing cap bolts to the specified torque in‘I
the sequence shown in the illustration.
J ~
(3) Check that the crankshaft rotates smoothly.
Cral
Bearing cap
\Bearing cap bolt
Front of engine
(Timing belt side)
7EN270(4) Check the end plate. If it exceeds the limit value,
replace the thrust bearing.
Standard value: 0.05
- 0.25 mm (.0020 - .0098 in.)
Limit: 0.3 mm
(.012 in.)
-rent ofengineTimingIelt side)
8.
LLiN03,ij
1 TSB RevisionINSTALLATION OF BEARING CAP STAY
(1) Apply engine oil to the thread and bearing surface of
each bolt.
(2) Temporarily tighten the bolts on the cylinder block side.(3) Tighten the bolts on the bearing cap side to specified
torque.(4) Finally, tighten the bolts on the cylinder block side to
specified torque.
NOTEThe bearing cap stays A and B differ in shape. Install
correct ones on correct sides.d

15-18INTAKE AND EXHAUST - Turbocharger (Front)
TURBOCHARGER (FRONT)
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operationl Removal and Installation of Radiator(Refer to GROUP 14 - Radiator.)l Removal and Installation of Transmission
l Rerr
IPipeioval and Installation of Front Exhaust(Refer to P.15-31.)
lJl QG!?
IMlSLA-AI
40 - 47 ft.lbs.
1\29 - 11 ft.lbs.Removal steps
** 1. Air hose C*+2. Air intake hose B*+ 3. Air hose D4. Air hose Al *5. Air hose B.6. Air pipe B
l +7. Air hose E8. Air pipe C
9. Drive belt(Refer to GROUP 11 - Service
Adjustment Procedures.)
10. Alternator assembly(Referto GROUP 16-Alternator.)
11. Engine oil level gauge guide
12. Heat protector B-13Nm
‘9 ft.lbs.
-‘25
05FOO43
13. Water pipe A
14. Water pipe B
15. Connection of oxygen sensor
16. Turbocharger
& fitting assembly
17. Gasket
18. Ring
l * ** 19. Oxygen sensor
20. Turbocharger stay
21. Exhaust fitting
22. Gasket
23. Oil return pipe
l * 24. Turbocharger assemblyl *25. Air conditioner compressor
26. Tension pulley bracket
27. Air conditioner compressor bracket
28. Oil pipe
I
LJ
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INTAKE AND EXHAUST - Exhaust Manifold 15-27
EXHAUST MANIFOLD
iREMOVAL AND INSTALLATION
Pre-removal and Post-installation Operationl Removal and Installation of Front Exhaust Pipe
l Removal and Installation of Condenser Fan Motor
Assembly
(Refer to GROUP 14 - Radiator.)
12-15Nm
P9 - 11 ft.lbs.
45 Nm33 ft.lbs.\24Nm
17ft.lbs.1
Li2
l-
45 Nm33 ft.lbs.
MSNA-8Removal steps of exhaust manifold (front)
1. Drive belt (Alternator)(Refer to GROUP 11 -Service Adjustment procedures)
2. Alternator assembly
3. Oil level gauge guide
4. Heat protector
5. Exhaust manifold (front)
6. Gasket
60 Nm,43 ft.lbs.
33 ftlbs.1 05F00337
8Removal steps of exhaust manifold (rear)
7. Stud
8. Heat protector
9. EGR pipe
IO. Exhaust manifold (rear)11. Gasket
INSPECTIONhllSNCAU2
Check the following points; replace the part if a problem is
found.
l Check for damage of cracking of any part.
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37A-1
STEERING
CONTENTSM37AA-A
POWER STEERING GEAR BOX*....................17Steering Wheel Return to Center
Check................................................................8
POWER STEERING HOSES................................32Tie Rod End Ball Joint Startinq Torque
POWER STEERING OIL PUMP. .._....................28Check. . . . . . . . .._.............................. r . . . . . . . . ..I . . . . . .6Tie Rod End Ball Joint Variation Check
SERVICE ADJUSTMENT PROCEDURES5(Shaft direction)................................................5........
Bleeding............................................................10V-Belt Tension Check........................................8
Fluid Level Check............................................9SPECIAL TOOLS....................................................3Fluid Replacement
............................................9
/
bOil Pressure Switch Check
SPECIFICATIONS2............................12................................................Oil Pump Pressure Test
....................................1 1General Specifications....................................2Stationary Steering Effort Check
....................8Lubricants............................................................3Steering Angle Check
5Sealant and Adhesives....................................3........................................Steering Wheel Centering
6Service Specifications....................................2................................Steering Wheel Free Play Check
....................5STEERING WHEEL AND SHAFT*....................13
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
(1)A Supplemental Restraint System (SRS), which uses a driver-side air bag, has been installed in the 3000GT.(2)The SRS includes the following components: impact sensors, SRS diagnosis unit: SRS warning light, air bagmodule, clock spring, interconnecting wiring. Other SRS-related components (that may have to be
removed/installed in connection with SRS service or maintenance) are indicated in the table of contents byan asterisk (*).
WARNING!(I)Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to
personal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver (from
rendering the SRS inoperative).
(2) Service or maintenance of any SRS component or SRS-related component must be performed only at an
authorized MITSUBISHI dealer.(3) MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B
-Supplemental Restraint System (SRS), before beginning any service or maintenance of any component of theSRS or any SRS-related component.

4-WHEEL STEERING SYSTEM (4WS) - Troubleshooting
TROUBLESHOOTING
37B-3
M37EMKBefore inspecting, check the following items:
l Oil pump drive belt tension
lEnsure that the suspension has not been mod-@Power steering fluid level, and air in the system
ified
l Engine
Idle soeed and even idle
lTire and wheel size, specifications, air pressure,
l Oil leakage
balance and amount of wear
l Steering wheel type
l Wheel alignment
Malfunction symptom
4WS does not operateMalfunctioning system
Power cylinderInspection item
Tie rod swing torque
Power cylinder slide resistance
Rear oil pump
Flow volume check
Control valve
-
Poor steering feelingSteering gears and linkage
Rack cracks or deformationFeeling of friction in steering
Poor steering return
Steering wheel efforts
excessive
Control valve
Oil leakage from control valve jornt
Rear wheels cannot be
steered
Poor rear wheels return
Hydraulic pressure for rear
wheel is constantly high
Long rear wheel steering
delayPoor steering response
Poor steering returnPower cylinder
Oil lineOil reservoir
Control valve
Power cylinder
Rear oil pump
Power cylinder
Oil leakage from piston rod
Pressure hose breakage
Oil reservoir deformation or oil leakage
Stuck control valve spool
Stuck power cylinder
Relief valve remains open
Excessive power cylinder friction-
Looseness in power cylinder tie rod ball jo.int
Ball joint dust cover cracks
Poor rear wheel steeringresponsePoor rear wheel steeringrange
Poor steerability (extremetire wear)Control valve
Power cylinder
Rear oil pump
Power cylinder
Oil leakage from control valve spool
Oil leakage from power cylinder
Extreme oil pump internal wear
Tie rod length improperly adjusted after toe-inadjustment
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INTERIORCONTENTSNWAA-A~
FLOOR CONSOLE*
____....._.........__._..._......_..._...... 11
REAR SEAT . .._._____..______....____.._.._._..___.._._____.....___....24
FRONT SEAT*
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18SEAT BELT*. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25IHEADLINING
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17TRIMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12INSTRUMENT PANEL*
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . .
i
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
(1)A Supplemental Restraint System (SRS), which uses a driver-side air bag, has been installed in the 3000GT.(2)The SRS includes the following components: impact sensors, SRS diagnosis unit: SRS warning light, air bagmodule, clock spring, interconnecting wiring. Other SRS-related components, (that may have to beremoved/installed in connection with SRS service or maintenance) are indicated in the table of contents byan asterisk (*).
WARNING!(I)Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead topersonal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver (fromrendering the SRS inoperative).(2) Service or maintenance of any SRS component or SRS-related component must be performed only at anauthorized MITSUBISHI dealer.(3) MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B -Supplemental Restraint System (SRS), before beginning any service or maintenance of any component of theSRS or any SRS-related component.
2I

INTERIOR - Troubleshootinn52A-5OPERATION
l If the driver fastens the seat belt with the
ignition switch placed in the “ON” position, the
seat belt switch in the seat belt buckle is turned
“ON” to operate the seat belt solenoid in the
retractor.
lThis will reduce the seat belt rewinding torque
to minimize a sense of oppression given by the
belt.
lOwing to the timer function of the ETACS unit,
the seat belt solenoid is kept in operation for 30
seconds after turning off the ignition switch,
with due consideration to elimination of the
sudden rise in a sense of oppression caused by
the belt immediately after the ignition switch is
turned off.
COMPONENT LOCATION
ETACS unitNameSymbolA19FO134TROUBLESHOOTING HINTS
The seat belt solenoid does not function
(I) The power window does not operate as well.
lCheck the ETACS unit. (Refer to GROUP 42-Power Window.)
(2) The power window operates.
l Check dedicated fuse No. 1 and 19.
(3) Some of the tension reducers do not operates
l Check the inoperative seat belt switch.
l Check the inoperative seat belt solenoid.
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INTERIOR - Troubleshooting52A-7OPERATION
Key-reminder warning
L0 Battery voltage is always supplied, through
fusible link No. 6 to the key-reminder switch.
l When the driver’s seat is opened while the
ignition key is still in the key cylinder, the door
switch is switched ON, electricity flows to
fusible link No. 6, the key-reminder switch, the
buzzer, the door switch, and ground, and the
buzzer sounds.
Seat belt warning
lBattery voltage is applied, through fuse No. 11
to the ETACS unit when the ignition key is at the
“ON” position.
l Electricity flows to fusible link No. 6, the seat
belt warning light, the ETACS unit, and ground,
and the seat belt warning light flashes for
approx. 6 seconds.
lIf the driver does not buckle the seat belt, the
seat belt switch is switched ON, electricity
flows to fusible link No. 6, the key-reminder
switch, the buzzer, the seat belt switch, the
ETACS unit, and ground, and the buzzer sounds
for approx. 6 seconds.
lWhen the driver buckles the seat belt, the seat
belt switch is switched OFF and the buzzer
stops.
COMPONENT LOCATION
Name1 Symbol (
ETACS unitIA t19FO134TROUBLESHOOTING HINTS
Key-reminder warning
The key-reminder warning doesn’t sound.
(I) The seat belt warning function is OK.
l Check the door switch.
(2) The seat belt warning also doesn’t function.
l Check the buzzer.
Seat belt warning
1. The seat belt warning doesn’t function.
(I) The seat belt warning light flashes.
l Check the seat belt switch.
(2) The seat belt warning light also does not
function (and the key-reminder warning also
does not function).
l Check the key-reminder switch.
2. The buzzer doesn’t stop even though the driv-
er’s seat belt has been buckled.
l Check the seat belt switch.
3. The seat belt warning light doesn’t flashes (but
the buzzer sounds).
l Check the light bulb.
NOTEFor the inspection of the ETACS unit, refer to
P.52A-25.16FO35
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INTERIOR - Front Seat52A-21
IISASSEMBLY AND REASSEMBLY
DRIVER SEAT

18
8,‘(-i
Q45
Nm45
NmP
ii filbs.20-7;s
I24 Nm17 ftlbs.19FO18324N;17 ftlbs.
19FO136
FRONTPASSENGER SEAT18
.23Removal stepsI. Reclining adjuster knob
2. Plug
3. Cap
1“+Qnrl~rrl driver seat)
4. Height adiuster lever I v~““~‘” L5.
POtier S&t switch B
6. Adjuster cover(Sporty driver sent)-- - - . ,7. Side shield cover (L.H.)
8. Side shield cover
(R.H.)l a9. Inner seat beltIO. Seat cushion assembly11. Memorv reclinina knob (Driver seat)
12. Sliding adjuster (nob13. Seat back panel (Except standard driver seat)
14. Seat back assembly
15. Seat belt guide
16. Lumbar support knob
17. Lumbar support aarnish
7(Stand& dri\mr -19. Reclinina adiuster lower cover (Driver seat)
20. Height adjuster (Standard driver seat)
21. Power seat harness
22. Power seat adjuster1
(SporVdrivr----”23. Walk-in knob
’’--4X-1
24. Walk-in knob garnish
25. Slide adjuster(Front passenger seat)24Nm
171, Ihc19FO184
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