window MITSUBISHI 3000GT 1991 User Guide

BODY - Service Adjustment Procedures42-15lSFO15
2
5 mm (20 in.)
14.5 mm
(.57 in.)
Stabilizer
inner rear
I18FO15‘5. Remove the stabilizer inner front and adjust the adjusting
bolt for the dimension shown here.
6. Adjust the adjusting bolt for the stabilizer inner rear
dimension shown here.
7. Raise door window glass. Push glass against the outer
stabilizer of the door belt line outer weatherstrip and insert
cloth or the like between the door inner panel and glass.
8. Adjust glass to have standard clearance between the weatherstrip holder and window glass.
Caution
Measure the clearance, specified in section A-A, B-B and C-C, at the corresponding weatherstripholder screws as
shown in the illustration.
Adjustment procedures
of theglass guidereartrack same amount.
18N0114
Adjust-Move the stabilizer Inner front and
ment ofup stop up and down to adjust
forwardthe forward or rearward tilt of
or back-glass when glass is fully closed.2 ward tilt
of glass Caution
Do not turn the stabilizer
inner front adjusting bolt.
Stabilizer
inner front17.07.712.0iI 1.0+ 1.0iz 1.0-(.28 -i.30-t.47t ,041z!z .04)IL .04)
P
18FOl62
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42-16
BODY - Service Adjustment Procedures
StabtlizerInner front18FO15:
Window glass end
NOTEAdjust both inward tilt and forward or backward tilt of glass
at the same time.
9.Force the stabilizer inner front onto the glass guide slider of
the window glass assembly and tighten in position.
10. Force the up stop onto the glass stop of the window glass
assembly and tighten in position.
11. Tighten the glass guide front and rear tracks.
CautionDo not turn the adjusting bolts of guide tracks.
12. Adjust the delta sash so that the window glass end and the
delta sash lip end are positioned as illustrated and tighten in
position.
13. Install the drip line weatherstrip.
14. Install the front pillar trim.
15. Install the door trim and the waterproof film. (Refer to
P.42-41.)16. Open and close the door and move up and down the
window glass to check fitting of the door.
1DOOR INSIDE HANDLE PLAY CHECKM42FGA
1. Check that the door inside handle play is as specified.
Staindard value
A (play): 7 mm
(.28 in.)
B (OPEN): 46 & 9 mm (1.81 i .35 in.)
C (FULL): 69 mm (2.72 in.)
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BODY - Window Glass
42-25
WINDOW GLASS
M42LAAL
/GENERAL
LiFor bonding of the windshield and liftgate glass, a single-liquid urethane adhesive is used.
ADHESIVE AND RESERVE ITEMS
Adhesive and Reserve ItemsApplicationsQuantityAdhesive
3M SUPER FAST URETHAN 8609
One cartridge
3M SUPER FAST URETHAN PRIMER 8608
As requiredReserve items
Wire (dia. x length)for cutting adhesiveFive pieces of wire
0.6 mm x 1 m
f.02 in. x 3.3 ft.)
Adhesive gun
for adhesive application
One
3M ATD Part No. 8906
for cleaning jointing surfaces
As required
Wiping rags
As required
Sealer
for prevention of water leaks and
gathering after adhesive applicationAs required
Glass holder
Two
Windshield moulding
One
(Service Part)
Window dam(Service Part)
As requiredTSB Revision

42-26
BODY - Window Glass
WINDSHIELD AND
LIFTGATE GLASS INSTALLATION PROCEDURE
Removal of
moutding
-4
(wire)
Body side
-i---
Cleaning bonding surfaceScoop out existing adhesive to less than
2 mm (.08 in) thick and clean bonding
surface. Then dry 3 minutes or more.
Cleaning bonding surfaceScoop out existing adhesive com-pletely and clean bondrng surface.
Cleaning bonding surfaceClean the bonding surface and dry
3 minutes or more.
Applying primerApply primer amply on bonding surface
and dry 3 minutes or more.Apply the window dam to the glass along the reference position inside of the
I
Fit the liftgate mouldrng upper and
1 lnstall;rtoio~;~ glass 1Water test
If water leaks
(after about 30 minutes
_............__,,,__........,........,.....,,,..,
IInstallation ofmoulding.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..~
Cleaning of glass andpainted surface
L
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BODY -Window Glass42-27
/
L
Recommended tool
Make the tool by
Sharpen the edge here4mm(.16in.)18UO161
emove here
lsuo16a/
Upper portion of moulding
Apply primer
Lower portion of moulding
Mou’ding v
18FOO51
REPLACEMENT OF MOULDING (BONDING TYPE)M42LA80
1. Remove the mouldings.
2. To cut the existing adhesive, make a tool such as the one
shown.
3. Using the tool, scoop out the existing adhesive.
Caution
1. Do not remove existing adhesive more than neces-
sary.Use care not to damage the coated surface.
2.
If the coated surface is damaged, apply paint.
4.Cut off the lower portion of a new moulding and install the
moulding temporarily to check that it is seated securely.
5. Apply primer to the moulding.
Caution
Never touch the primer coated surface.
6. Apply adhesive to the illustrated area and install the
moulding before it hardens.
7. Scrape away excessive sealant forced out during installa-
tion of the moulding from the glass or body and wipe the
surfaces clean with 3M ATD Part No. 8906 or equivalent.
8.After the work, leave the vehicle as it is until the adhesive
hardens.
Li
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42-28
BODY - Windshield
WINDSHIELD
REMOVAL AND INSTALLATION
M42LBAX
Pre-removal and Post-installation
Operation
l Removal and lnstallatron of Deck Garnish
(Refer to GROUP 51 - Garnrshes and Mouldrngs.;l Removal and lnstallatron of Roof Drop Mouldrng(Refer to GROUP 51 -Garnishes and Mouldings.]l Removal and lnstallatron of Headlrnrng(Refer to GROUP 52A- Headlrning.)l Removal and lnstallatron of Front PillarTrim (RefertoGROUP52A-Tnms.)
Removal steps
1. Windshield mouldingl * l *2. Windshield glass
3. Window dam
18FOO59
Cut off nozzle end
mm (in.)18FOO60
Section ASection =,Adheswe
12-l5..47-.59jT;F,<
/
Section CAdhesive
Adhesive:
3M SUPER FAST URETHAN 8609 or equivalent
Primer:
3M SUPER FAST URETHAN PRIMER 8608 or equivalentTSB Revision

BODY - Windshield42-29
Glass holders
MatchmarksSERVICE POINTS OF REMOVAL
2. REMOVAL OF WINDSHIELD GLASS
Remove windshield using the following procedure.
(1) For protection of the body (coated surface), apply cloth
tape to all around the body where the glass is installed.
(2) Using a drill of sharp bit, drill a hole through the
adhesive fixing the windshield glass.
(3) Run a wire through the hole from inside of the
compartment.
(4) Pull the wire alternately from inside and outside of the
compartment to cut off the adhesive.
Caution
Use care to prevent contact of the wire with the
windshield glass edge.
(5) Put matchmarks on the body and the glass.
(6) Using the glass holders, remove the windshield glass.
(7) Using a sharp, knife, scoop out existing adhesive from
the body flange to 2 mm
(.08 in.) or less thickness all
around the window opening.
(8) Finish smooth the flange surfaces.
Caution
1. Do not remove the adhesive more than neces-
sary.
2. Use care not to damage the coated surface of
the body with the knife. If it is damaged, apply
retouch paint of anti-corrosive.
(9) If the glass is reused, scoop out existing adhesive and
fragments of the window dam completely from the
glass and degrease with 3M ATD Part No. 8906 or
equivalent.
(1O)Degrease the body same way.
Caution
After degreasing, allow three minutes or more to
dry well before next work. Do not touch the
degreased surface.
SERVICE POINT OF INSTALLATION
2. INSTALLATION OF WINDSHIELD GLASS
(1) When replacing glass, fit a new glass once to the body
and put matchmarks on the body and glass.
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BODY - Quarter Window Glass
42-33
QUARTER WINDOW GLASS
M42LECB
:REMOVAL AND INSTALLATION
Trim (RefertoGROUP52A-Trims.)l Removal and Installation of Center Pillar
Garnish (Refer to GROUP 51 -Garnishes and
18FOOO2
18FO132Removal steps
l * I)*1. Quarter window moulding and glass
2. Packing
3. Window dam
Section A
Adhesive
Cut off nozzle tip
mm (in.)
18FOO6018FO137
Adhesive: 3M SUPER FAST URETHAN 8609 or
equivalent
Primer: 3M SUPER FAST URETHAN PRIMER 8608 or
equivalent
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42-34
BODY - Quarter Window Glass
SERVICE POINT OF REMOVAL
1. REMOVAL OF QUARTER WINDOW
MOULDING AND
GLASS
(1) For protection of the body (coated surface), apply cloth3 ~LJtape to all around the body where the glass is installed.
(2) Using a cutter knife,cut off the quarter window
moulding along its edge.
(3)Run a wire between the glass and the body at the upper
portion of the quarter window and pull it back and forth
along the glass to cut through the adhesive.
When doing so, pay attention to the bolt.
Caution
Hold the window glass with the glass holders to
prevent it from falling when the adhesive is cut
through.
(4) Using a sharp knife, scoop out existing adhesive from
the body flange to 2 mm
(.08 in.) or less thickness all
around the window opening.
(5) Finish smooth the flange surface.
Caution
1. Do not remove the adhesive more than
neces-
sary.2. Use care not to damage the coated surface of
the body with the knife. If it is damaged, apply
retouch paint or anti-corrosive.
(6) Degrease using 3M ATD Part No. 8906 or equivalent.
Caution
After degreasing, allow three minutes or more to
dry well before next work. Do not touch the
degreased surface.
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I
id/BODY
- Quarter Window Glass42-35
Section A
IO"' (.39)
Section C
*I : Glass surface“2: Body surface
mm (In.)18FO143
kt off nozzle tipmm (tn.)18FOO80SERVICE POINT OF INSTALLATION
1. INSTALLATION OF QUARTER WINDOW
MOULDINGAND GLASS
(I) Apply a uniform coat of primer to the illustrated areas of
the body and glass making sure it is applied without
breaks or thin spots.
Caution
1. The primer is used to strengthen bonding pow-
er. Make sure that it covers the surfaces com-
pletely. Note that the primer if applied to thick
can cause loss of bonding power.
2. Never touch the primer coated surface.
(2) Allow 3 to 30 minutes to dry the primer.
(3) Within 30 minutes of primer application, apply the
adhesive all around the windshield glass uniformly.
Adhesive: 3M SUPER FAST URETHAN 8609
or equivalent
NOTECutting the nozzle tip of the sealant gun to a V-shape
will help application.
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