service MITSUBISHI 3000GT 1991 Service Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1991, Model line: 3000GT, Model: MITSUBISHI 3000GT 1991Pages: 1146, PDF Size: 76.68 MB
Page 678 of 1146

339-l 6ELECTRONIC CONTROL SUSPENSION (ECS) - ;;:%,:?‘Stment5. CONTROL FUNCTION SIMULATION CHECK
Using the MUT, check all control functions during operationwith the vehicle in stationary condition.
5-1. Anti-Roll Control Function Check:d
(1) Raise the front wheels on a jack and have them supportedby rigid racks.
(2) Place the steering wheel in straight ahead position.
(3) Select the Tour mode by the ECS switch.
(4) Enter a simulated vehicle speed of 100 km/h (62 mph) fromthe MUT.
(5) Using the MUT, check the indications of service data itemsNo. 61 through 64.
MUT indication: SOFT
12FOO64(6) Turn the steering wheel clockwise or counterclockwise
from the straight ahead position.
(7) Using the MUT, check that the indications of service dataitems No. 61 through 64 change over.
Approx. 0.2 seconds for 90” rotation
(8) Check that the original damping force indication (SOFT) isrestored a second later.
5-2. Anti-Dive Control Function Check
(1) Select the Tour mode by the ECS switch.
(2) Enter a simulated vehicle speed of 100 km/h (62 mph) fromthe MUT.
(3) Using the MUT, check the indications of service data itemsNo. 61 through 64.
MUT indication: SOFT
(4) Depress the brake pedal and simultaneously change the
entered simulated vehicle speed by the MUT. (Change thespeed in 0.4 seconds after depressing the brake pedal.)
(5) Using the MUT, check that the indications of service dataitems No. 61 through 64 change over.
Changing entered simulated
vehicle speedMUT indication
100 km/h (62 mph) to 80 km/h (50 mph)HARD
(6) Check that the original damping force indication (SOFT) isrestored a second later.
Ls5-3. Anti-Squat Control Function Check
(1) Select the Tour mode by the ECS switch.
(2) Enter a simulated vehicle speed of 30 km/h (19 mph) fromthe
MUT.
(3) Using the MUT, check the indications of service data itemsNo. 61 through 64.
MUT indication: SOFT
l/i
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Page 679 of 1146

ELECTRONIC CONTROL SUSPENSION (ECS) - :;:~u:~men*33B17(4) Check that when the accelerator
dedal is operated, the
indications of service data items No. 61 through 64 on theMUT change as shown in the following table.
(5) With the simulated vehicle speed at 60 km/h (37’ mph) and
90 km/h (56 mph), similarly operate the accelerator pedaland check that the MUT indications change over.
Accelerator operating condition
EnE~~esismp~~ed ~;zz-KzxJ130km/h(19mph)
1HARDIMEDllJMI
1 60 km/h (37 mph)1MEDIUMIMEDllJMI
1 90 km/h (56 mph)1SOFTIMEDLJMI(6) Check that when the accelerator pedal is released, the
original damping force (SOFT) is restored in less than a
second.5-4. High Speed Sensitive Control Function
Chleck(I) Select the Tour mode by the ECS switch.
(2) Check that when the entered simulated vehicle speed is
changed by the MUT, the indications of service data itemsNo. 61 through 64 change.
(If the simulated vehicle speed is continuously cihanged by
the
Q and .!J keys of the MUT, however, the indications of
service data items No. 61 through 64 do not change duringthe period the
0 or a key is pressed.)
Changing entered simulated
vehicle speedMUT indication
Acceleration 129 km/h (80 mph)to 130 km/h (81 mph)SOFT + MEDIUM
Deceleration 120 km/h (75 mph)
to 119 km/h (74 mph)MEDIUM +, SOFT
5-5. Pitching and Bouncing Control Function Check
(1) Select the Tour mode by the ECS switch.
(2) Using the MUT, check the indications of service data itemsNo. 61 through 64.
MUT indication: SOFT
(3) Remove the G sensor, slowly shake it up and down througha space of about 5 cm (1.9 in.) with the connector
connected, and check that the indications of service dataitems No. 61 through 64 change.
G sensor status
IMUT indicationI
Shake up and down at a speed of arou.nd trip in a second.HARD(4) Check that when the G sensor is held stationary, the
original damping force indication (SOFT) is restored.
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Page 687 of 1146

id
REAR
SUSPE,NSlON
CONTENTSM34AA-.
REAR SUSPENSION ASSEMBLY. . . . . . . . . .._..24
SERVICE ADJUSTMENT PROCEDURES. .
23
Rear Wheel Alignment Inspection. . . . . . . . . .23
SHOCK ABSORBER ASSEMBLY. . . . . . . . . . . . .33
SPECIAL TOOLS .
.._____......_..................._.................20SPECIFICATIONS
.__............................................. 19
General Specifications. . . . . . . . . . . . . . . . . . . .19
/
id
Service Specifications.._............................... 19
STABILIZER BAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34TRAILING ARM
.._........_._...................................... 30
TROUBLESHOOTING
_....................................... 22
UPPER AND LOWER ARM. . . . . . . . . . . . . . . . . . . ..t..........27
REAR AXLE HUB................................................
17
REAR SUSPENSION ASSEMBLY....................7
SERVICE ADJUSTMENT PROCEDURES........5
Rear Hub Rotary-sliding Resistance
(Torque) Inspection................................................
6
Rear Wheel Alignment Inspection....................
5
Wheel Bearing End Play Inspection....................6
SHOCK ABSORBER ASSEMBLY....................13
SPECIAL TOOLS....................................................
3
SPECIFICATIONS................................................2
,General Specifications....................................2
Service Specifications....................................2
STABILIZER BAR................................................15
TRAILING ARM....................................................11ITROUBLESHOOTING
4........................................UPPER ARM, LOWER ARM AND
ASSIST LINK91........................................................
iI
Page 688 of 1146

34-2REAR SUSPENSION
SPECIFICATIONS
GENERAL SPECIFICATIONS
Items
Suspension system
Coil spring
Wire dia. x O.D. x free lengthmm (in.)
Coil spring identification color
Spring constantN/mm (Ibs./in.)
Shock absorber
Type
Max. lengthmm (in.)
Min. lengthmm (in.)
Strokemm (in.)
Damping force [at 0.3 m/set. (.9 ftisec.)]
ExpansionN (Ibs.)
ContractionN (Ibs.)aheel
bearing
Type
Vehicles without ECSVehicles with ECS
Multi-link12X95X350
12.2x105x350(47 x 3.74 x 13.78)(.48x4.13x13.78)
Pink x 1
Orange x 1
352 1.8(196? 10.1)35+ 1.8(196+ 10.1)
Hydraulic cylindricaldouble-acting typeHydraulic cylindricaldouble-acting type
515
f 3 (20.2 i .I)515 + 3 (20.2 f .I)
356+3(14.0+.1)356 Ifr 3 (14.0 k .I)
159 (6.3)
159 (6.3)
1,000 + 150 (220 + 33)Hard: 1,800 ? 250 (397 f 55)
Medium: 1,200
rt 170 (265 + 37
Soft: 550
* 90 (121 f 20)
550_+80(121 + 18)Hard: 950 + 140 (209 k 31)
Medium: 850
* 130 (187 f 29)
Soft: 650
t- 100 (143 i 22)
Unit bail bearing
SERVICE SPECIFICATIONSM34CB.A
Items
Specifications
Standard value
Toe-in (Left-right difference)
mm (in.)
Camber
Stabilizer link ball joint starting torque
Nm (in.lbs.)
Ball joint rotation starting torque
Nm (inlbs.)
Stabilizer link protrusion
mm (in.)
Crossmember bushing projection,mm (in.)
I0.5 + 2.5
(.Ol + .09)
0” 2 30’
1.7-3.2(15-28)
2-9(17-78)
5-7(.197-,276)
8.5 - 9.5 (33 - .37)
Limit
Wheel bearing end playmm (in.)
Rear hub rotary-sliding resistance
N (Ibs.)
Rear hub rotary-sliding torqueNm (ftlbs.)0.05
(002) or less
31 (7) or less
1.8 (I .30) or lessTSB Revision
Page 691 of 1146

REAR SUSPENSION
0 camber
“\
er
ewer arm (L.H.)A-L!?., ’ cLr”“l‘412F002E
SERVICE ADJUSTMENT PROCEDURES
REAR WHEEL ALIGNMENT INSPECTIONM34FAAH
CAMBERStandard value: 0” + 30
To adjust camber, turn the lower arm mounting bolt
(cross-
member side).
NOTE(1) Make the adjustment with the assist link mounting bolt
(crossmember side) loosened.
(2) The difference between the right and left wheels should be30’ or less.
(3) Left wheel: Clockwise
(0 camber)
Right wheel: Clockwise
(0 camber)
One graduation changes camber by about 15’.
TOE-INStandard value: 0.5
-+ 2.5 mm (.Ol + .09 in.)
To adjust toe, turn the assist link mounting bolts (on crossmem-ber side) on both sides
t,he same amount.
NOTE
(1) The difference between right and left wheels should be 3mm (.I2 in.) or less.
(2) Left wheel: Clockwise (toe-in)
Right wheel: Clockwise (toe-out)
One graduation changes toe by about 4.8 mm
(.19 in.)
Caution1. Adjust the eccentric bolt within 90” from the central
position.
2.Adjust camber and toe, in that order, and, if camber isadjusted, be sure to adjust toe also.
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Page 692 of 1146

34-6REAR SUSPENSION
WHEEL BEARING END PLAY INSPECTIONM34FBAG
1.Inspect the play of the bearings while the vehicle is jackedup and resting on floor jack.
2. Remove the hub cap and then release the parking brake.
s&i3. Remove the caliper assembly and the brake disc.
4. Check the bearing’s end play.
Place a dial gauge against the hub surface; then move the
hub in the axial direction and check whether or not there is
end play.Limit: 0.05 mm
(.002 in.) or less
NOTEIf the limit value is exceeded, the lock nut should be
tightened to the specified torque and check the end play
again.5. Replace the rear hub bearing unit if an adjustment cannot
be made to within the limit.
REAR HUB ROTARY-SLIDING RESISTANCE (TOR-
QUE) INSPECTION
M34FCAC
1.Inspect the play of the bearings while the vehicle is jackedup and resting on floor jack.
2. Release the parking brake.
3. Remove the caliper assembly and the brake disc.
..J
4.After turning the hub a few times to seat the bearing, attach
a spring balance to the hub bolt, and, pulling at a 90” anglefrom the hub bolt, measure to determine whether or not
the rotary-sliding resistance of the rear hub (the
rotary-sliding torque of the rear hub) is the standard value.
Limit:
Rear hub rotary-sliding resistance
31 N (7 Ibs.) or lessRear hub rotary-sliding torque
1.8 Nm (1.30 ftlbs.) or less
NOTEIf the limit value is exceeded, the lock nut should be
tightened to the specified torque and check the end play
again.5. Replace the rear hub unit bearing if an adjustment cannot
be made to within the limit.
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Page 693 of 1146

REAR SUSPENSION
REAR SUSPENSION ASSEMBLYM34GA-A
L/
REMOVAL AND INSTALLATION
140- 160 Nm*IOI- 116ftlbs.
Removal steps
1. Shock absorber mounting nuts (upper)2. ECS connector (ECS)3. Cap4. Brake line clamp bolt5. Brake caliper mounting bolt6. Brake caliper assembly7. Brake disc
8. Parkina brake cable clamo bolt
(Refer to GROUP 15 - Exhaust Pipe and
l * l +9. ParkinG brake cable end ”(Refer to GROUP 36 - Parking Brake.)10. Rear speed sensor clamp bolt (ABS)11. ABS speed sensor (ABS)12. Trailing arm mounting bolt and nut*I)13. Crossmember mounting nut*I)14. Rear suspension assembly
NOTE*.indicates parts which should be temporarily tightened, and
then fully tightened with the vehicle in the unladencondition.
Post-installation Operationl Installation of the Main Muffler(Refer to GROUP 15 - Exhaust Pipe andMain Muffler.)l Check of Wheel Alignment(Refer.to P.34-5.)l Check of Parking Brake Lever Stroke(Refer to GROUP 36 -Service AdjustmentProcedures.)l Installation of the Absorber Lid to Rear Side Trim(Refer to GROUP 52A-Trims.)A12FOllO
SERVICE POINTS OF REMOVALM34GBAT
13. REMOVAL OF CROSSMEMBER MOUNTING NUT / 14.
REAR SUSPENSION ASSEMBLYSupport the crossmember with a transmission jack, then
remove the crossmember mounting nut and rear suspen-
sion assembly.
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Page 695 of 1146

REAR SUSPENSION
iREMOVAL AND INSTALLATION
LPre-removal Operation
l Removal of the Shock Absorber
(Refer to P.34-13.)Post-installation Operation
l Check of Wheel Alignment
(Refer to P.34-5.)l Installation of the Shock Absorber
(Refer to P.34-13.)Upper arm removal steps
1. Brake line clamp bolta*2. Self-locking nut
140- 160 Nm*IOl-116ft.lbs.”\
\
2
/7
75-89Nm54 - 64 ft.lbs.
140 - 160 Nm*101 - 116ft.lbs.*
8
3. Upper arm mounting bolt and nut
4. Upper armLower arm removal steps
5. Lower arm mounting bolt and nutl *6. Self-locking nut
7. Lower armAssist link removal steps
8. Assist link mounting bolt and nut4*9. Self-locking nut10. Assist link
NOTE*:indicates parts which should be temporarily tightened, and
then fully tightened with the vehicle in the unladen
condition.
M34SA-S
Dustcover
rz412R0487
12A009$3TSB Revision
SERVICE POINTS OF REMOVALMSBAB2. 6. 9. REMOVAL OF SELF-LOCKING NUT
Using the special tool, disconnect the knuckle from the
upper arm, lower arm, and assist link.
NOTE(1) Do not remove the nut from the ball joint, but just
loosen it.
(2) Suspend the special tool with a rope to prevent it from
dropping.
Page 697 of 1146

REAR SUSPENSION
TRAILING ARMM34TA-A
t’REMOVAL AND INSTALLATION
,’
i;
18
90Nm* A65ft.lbs.* 15Post-installation Operation
lCheck of Wheel Alignment
‘Refer to P.34-5.)>heck of Parking Brake Lever Stroke(Refer tn GROIJP 36 - Service Adiustment
r/A -50-60Nm36 - 43ftlbs.
(Refer to GROUP 35 -Service Adjustment
-160Nm* -- 116ft.lbs.*Removal steps
1. Brake caliper mounting bolt
2. Brake caliper
3. Brake line clamp bolt
4. Rear brake disc5. Hubcap
6. Wheel bearing nut
7. Hub assembly
8. Parking brake cable clamp bolt*I) I)*9. Parking brake cable end (Refer to GROUP 36- Parking Brake.)IO. Rear speed sensor clamp bolt (ABS)
11. ABS speed sensor (ABS)
36 - 43 ftlbs.12FOlll
12. Backing plateI)+ 13. Stabilizer link mounting nutl I)14. Self-locking nut
15. Shock absorber mounting bolt (upper)
l *16. Self-locking nutl *17. Self-locking nut
18. Trailing arm mounting bolt and nut
19. Trailing arm assembly
NOTE*:indicates parts which should be temporarily tightened, and
then fully tightened with the vehicle in the unladen
condition.
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Page 698 of 1146

34-12REAR SUSPENSION
I12A009E
Pressure fittingRemoval
MB991 38912N009t
_ Hold with
wrenchA12AOlOC
SERVICE POINTS OF REMOVALM34TBAB14.16. 17. REMOVAL OF SELF-LOCKING NUT
Using the special tool, remove the knuckle from the lower,arm, upper arm, and assist link.
NOTE
(1) Do not remove the nut from the ball joint, but just
loosen it.
(2) Suspend the special tool with a rope to prevent it from
dropping.
INSPECTIONM34TCABl
l Check trailing arm for cracks and deformation.
l Check bushing for cracks, deterioration and wear.
TRAILING ARM BUSHING REPLACEMENTM34TEABl
Use the special tool to remove and press-fit the bushing.
SERVICE POINT OF INSTALLATIONM34lDAA
13. INSTALLATION OF STABILIZER LINK MOUNTING NUTHolding the stabilizer link with a wrench, tighten the
self-locking nut so that the protrusion of the stabilizer link
(dimension A indicated in illustration) is within the standard
,,
value.dStandard value: 5
- 7 mm
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(.197 -.276 in.)I