rims MITSUBISHI 3000GT 1991 Service Manual

INTAKE AND EXHAUST - Active Exhaust System
ACTIVE EXHAUST SYSTEM
REMOVAL AND INSTALLATION
15-33
M15WA- -7Nm
5 ft.lbs.
Removal steps
I. Active exhaust system control unitI)+2. Connection of cable (Actuator side)3. Actuator
4. Protector
l +5. Connection of cable (Muffler side)
6. CablePre-removal and Post-installation
l Removal and Installation of Rear Side Trim (LH)(Refer to GROUP 52A-Trims.)
/DSFDO21
Adjusting nuts
05FOO2
SERVICE POINTS OF INSTALLATIONMISWDAA
5. INSTALLATION OF CABLE (Muffler Side)
Install with the paint mark facing up and adjust the adjusting
nut to obtain the illustrated dimension.
2. INSTALLATION OF CABLE (Actuator Side)
After adjusting the cable on the muffler side, adjust the
adjusting nuts for an inner cable play of 0 to 1 mm
(0 to .04
in.).
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REAR SUSPENSION - Rear Suspension Assembly34-7
REAR SUSPENSION ASSEMBLYM34GA-A
L/
REMOVAL AND INSTALLATION
140- 160 Nm*IOI- 116ftlbs.
Removal steps
1. Shock absorber mounting nuts (upper)2. ECS connector (ECS)3. Cap4. Brake line clamp bolt5. Brake caliper mounting bolt6. Brake caliper assembly7. Brake disc
8. Parkina brake cable clamo bolt
(Refer to GROUP 15 - Exhaust Pipe and
l * l +9. ParkinG brake cable end ”(Refer to GROUP 36 - Parking Brake.)10. Rear speed sensor clamp bolt (ABS)11. ABS speed sensor (ABS)12. Trailing arm mounting bolt and nut*I)13. Crossmember mounting nut*I)14. Rear suspension assembly
NOTE*.indicates parts which should be temporarily tightened, and
then fully tightened with the vehicle in the unladencondition.
Post-installation Operationl Installation of the Main Muffler(Refer to GROUP 15 - Exhaust Pipe andMain Muffler.)l Check of Wheel Alignment(Refer.to P.34-5.)l Check of Parking Brake Lever Stroke(Refer to GROUP 36 -Service AdjustmentProcedures.)l Installation of the Absorber Lid to Rear Side Trim(Refer to GROUP 52A-Trims.)A12FOllO
SERVICE POINTS OF REMOVALM34GBAT
13. REMOVAL OF CROSSMEMBER MOUNTING NUT / 14.
REAR SUSPENSION ASSEMBLYSupport the crossmember with a transmission jack, then
remove the crossmember mounting nut and rear suspen-
sion assembly.
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34-24REAR SUSPENSION - Rear Suspension Assembly
REAR SUSPENSION ASSEMBLY
REMOVAL AND INSTALLATION
M34GA-B
L
Rel
145 Nm9- 33 ftlbs.
1. Shock absorber mounting nuts (upper)*
2. ECS connector
*Pre-removal Operationl Removal of the Rear Side Trim Absorber Lid
(RefertoGROUP52A-Trims.)l Removal of the Center Exhaust Pipe and Main Muffler
(Refer to GROUP 15
- Exhaust Pipe and Main Muffler.)
5. Brake caliper*
1,50-60NmI36 - 43 ft.lbs.35 Nm
$8 Nm“?C,ILc. ashwez I,..“=.BP’----12Nm9 ftlbs.
15..e12FO1088. Pressure tube assembly to pipe assembly
connection
<4WS>9. Feed pipe assembly to suction hose connec-
tion
<4WS>10. Return pipe assembly to rubber hose con-
nection t4WS>11. Power cylinder tie rod coupling nut <4WS>*12. Differential carrier to propeller shaft coupling
bolt and nut
Post-installation Operationl installation of the Center Exhaust Pipe and Main Muffler
(Refer to GROUP 15
- Exhaust Pioe and Main Muffler.)
l Installation of the Rear Side Trim Absorber Lid
(Refer to GROUP
52A-Trims.)13. Center bearing mounting nut
14. Harness connector connection
CABS>*15. Parking brake cable and ABS sensor fixingl Refilling and Bleeding of the Power Steering System
(Refer to GROUP
37A- Service AdjustmentProcedures.)bolt
*16. Cable band*
17. Crossmember bracket*
18. Crossmember mounting nut (on differential
side)”19. Rear suspension assemblyl Checking Wheel Alignment
(Refer to P.34-23.)
l Bleeding of 4WS System
(Refer to GROUP 37B
- Service Adjustment
Procedures.)
l Operation Inspection of the 4WS System
(Refer to GROUP 37B - Service AdiustmentProcedures.)
NOTEParts marked with * are symmetrical.
,* Checking the Parking Brake Lever Stroke
(Refer to GROUP 36 -Service Adjustment
Procedures.)i
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L
REAR SUSPENSION - Shock Absorber Assembly34-33
SHOCK ABSORBER ASSEMBLY
REMOVAL AND INSTALLATION1 v i5 KS
23
,
Pre-removal and Post-installation Operation
l Removal and Installation of the Rear Side Trim
Absorber Lid
(Refer to GROUP 52A-Trims.)
Removal steps1. Shock absorber upper mounting nut
2. ECS connector
(ECS)3. Cap
4. Shock absorber lower mounting bolt
5. Shock absorber assembly
M34NA-612FOO86
M34GM-BDISASSEMBLY AND REASSEMBLY
20-25 Nm14- 18ft.lbs.
Disassembly steps1. Cap
2. Piston rod tightening nut
(Refer to
P.34-14.)3.hasher4. Upper bushing (A)
5. Bracket assembly (Refer to
P.34-14.)6.Spring pad
7. Upper bushing (B)8.Collar9.Cup assembly10.Dust cover11.Bump rubber
12. Coil spring (Refer to P.34-14.)13.Shock absorber
12A0360
INSPECTIONM34GOAC2l Check the rubber parts for damage.
lCheck the coil springs for crack, damage or deterioration.
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42-20BODY- Liftgate
LIFTGATEM420AAU
REMOVAL AND INSTALLATION8lSFO262
12 Nm8 ft.lbs.
%a12 Nm
18FOO87
l + 1. Bumper
2. Liftgate damper (upper)
3. Liftgate damper (lower)
1
4, ft.‘bs.1’1 ‘47 ftlbs.18FO138Liftgate and
liftgate hinge removal steps
Washer tube (Refer to GROUP 51 -Wind-
.
. .shield Wtper and Washer.). .._Liftgate gas spring and liftgate opening weatnerstrllp
removal steps
Liftgate trimRear side trim>
(Refer to GROUP52A-Trims.)
4. Liftgate gas spring
5. Liftgate opening weatherstrip
Lrttgate trrmi$ftft;e$d;nm (LH) !!-!-~~~G$)upi
4. Liftgate gas spring
6. Connection for liftgate wiring harness7. LiftgateHeadlining
(Refer to GROUP 52A- Headlining.)8. Liftgate hinge
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BODY - Liftgate42-21
Liftgate lock release cable and handle removal steps
Scuff plate (driver’s side)(Refer to GROUP 52A-Trims.)
9. Release handle cover10. Liftgate lock release handleQuarter trim
Rear side trim(Refer to GROUP
Rear end trim
I52A -Trims.)
11.
Liftgate latch
12. Liftgate lock release cable
Liftgate latch removal steps
Rear end trim(Refer to GROUP 52A-Trims.)
11. Liftgate latch
Liftgate striker removal steps
Liftgate trim
(Refer to GROUP 52A-Trims.)13.
Liftgate strikerLiftgate lock cylinder removal steps
Rear end trim(Refer to GROUP 52A-Trims.)
Rear combination light
I
fRefer to GROUP 51 -Rear panel garnish,Garnishes and
Mouldings.)
14.
Liftgate lock cylinder switch
15. Retainer
16.
Liftgate lock cylinder
Caution1.Never try to disassemble the liftgate gas spring or burn
it.
2.Always bore a hole in the gas spring to release the
interior gas before the spring is discarded.
18FOO89
Press
18F008E
18FOO63
INSPECTION
LIFTGATE LATCH SWITCH
(I) Unlock the liftgate latch.
(2) Check the continuity between the terminals.
)I
NOTEO-O indicates that there is continuity between the terminals.
LIFTGATE LOCK CYLINDER SWITCHCheck the continuity between the terminals.
11
NOTEO-O indicates that there is continuity between the terminals.
SERVICE POINT OF INSTALLATION1. INSTALLATION OF BUMPER
Install the bumper so that the amount of projection from theliftgate is as shown in the illustration.
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42-22BODY - Fuel Tank Filler Door
FUEL TANK FILLER DOOR
REMOVAL AND INSTALLATION
M42JAAS
Pre-removal and Post-installationOperationl Removal and Installation of Rear
Side Trim, Quarter Trim and Scuff Plate
(Referto GROUP 52A-Trims.)
18FOO86
18FOO69Removal steps
1. Fuel filler door
2. Fuel filler door hook
3. Release handle cover
4. Fuel filler door lock release handle
5. Fuel filler door lock release cableLA’TSB Revision

42-32BODY - Center Pillar Glass
CENTER PILLAR GLASSM42LFAAREMOVAL AND INSTALLATION
j‘u
Pre-removal and Post-installation Operationl Removal and Installation of Quarter Upper Trim
(Refer to GROUP 52A-Trims.)l Removal and Installation of Center Pillar Garnish
(Refer to GROUP 51 -Garnishes and Mouldings.)
18FOOO2
18FO1341. Center pillar glass
2. Packing
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BODY - Quarter Window Glass
42-33
QUARTER WINDOW GLASS
M42LECB
:REMOVAL AND INSTALLATION
Trim (RefertoGROUP52A-Trims.)l Removal and Installation of Center Pillar
Garnish (Refer to GROUP 51 -Garnishes and
18FOOO2
18FO132Removal steps
l * I)*1. Quarter window moulding and glass
2. Packing
3. Window dam
Section A
Adhesive
Cut off nozzle tip
mm (in.)
18FOO6018FO137
Adhesive: 3M SUPER FAST URETHAN 8609 or
equivalent
Primer: 3M SUPER FAST URETHAN PRIMER 8608 or
equivalent
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BODY - Liftgate Glass
LIFTGATE GLASSREMOVAL AND INSTALLATION
42-37
M42LDAO
i
LRemoval steps
I. Defogger connectorl *2. Liftgate moulding upper
3. Liftgate moulding upper clipa*4. Liftgate moulding lower
5. Liftgate moulding lower clip
6. Clip grommet
+* *+ 7. Lift gate glass
8.
Liftgate moulding side
9. window dam
18FO145
Pre-removal and Post-installationOperationl Removal and Installation of Rear Wiper Arm
(Refer to GROUP 51 -Windshield Wiper and Washer
l Removal and Installation of Liftgate UpperTrim (Referto GROUP 52A-Trims.)l Removal and Installation of Liftgate Trim
(Refer to GROUP 52A-Trims.)
l Removal and Installation of Liftgate Side
Trim (Refer to GROUP 52A-Trims )
-ASection A
12-15(.47-.59)
Primer7
Section B27 (1.06)
Cut off nozzle tip
1
,
Adhesive:3M SUPER FAST URETHAN 8609 or equivalentPrimer:3M SUPER FAST URETHAN PRIMER 8608 or equivalent
12 (.47)E!;~;qiffy,8Fo,48,f 7
mm (in.)18FOO6010 t.391TSB Revision
1