MITSUBISHI 380 2005 Workshop Manual

SYMPTOM PROCEDURES
SIMPLIFIED WIRING SYSTEM (SWS)54B-211
DIAGNOSIS
Required Special Tool:
MB991223: Test Harness Set
STEP 1. Check sunroof motor assembly connector D-04
for loose, corroded or damaged terminals, or terminals
pushed back in the connector.
Q: Is sunroof motor assembly connector D-04 in good
condition?
YES : Go to Step 2.
NO : Repair or replace the damaged component(s). Refer
to GROUP 00E, Harness Connector Inspection
P.00E-2. Check that the sunroof works normally.
STEP 2. Check the fusible link (5) line of power supply
circuit to the sunroof motor assembly. Measure the voltage
at sunroof motor assembly connector D-04.
(1) Disconnect sunroof motor assembly connector D-04 and
measure the voltage available at the wiring harness side of
the connector.
(2) Measure the voltage between terminal 1 and ground.
The voltage should measure approximately 12 volts
(battery positive voltage).
Q: Is the measured voltage approximately 12 volts (battery
positive voltage)?
YES : Go to Step 4.
NO : Go to Step 3.

SYMPTOM PROCEDURES
SIMPLIFIED WIRING SYSTEM (SWS)54B-212
STEP 3. Check the wiring harness between sunroof motor
assembly connector D-04 (terminal 1) and fusible link (5).
NOTE: Also check junction block connectors C-212, C-215 and
intermediate connector C-27 for loose, corroded, or damaged
terminals, or terminals pushed back in the connector. If junction
block connector C-212, C-215 or intermediate connector C-27
is damaged, repair or replace the damaged component(s) as
described in GROUP 00E, Harness Connector Inspection
P.00E-2.
Q: Is the wiring harness between sunroof motor assembly
connector D-04 (terminal 1) and fusible link (5) in good
condition?
YES : No action is necessary and testing is complete.
NO : The wiring harness may be damaged or the
connector(s) may have loose, corroded or damaged
terminals, or terminals pushed back in the connector.
Repair the wiring harness as necessary. Check that
the sunroof works normally.

SYMPTOM PROCEDURES
SIMPLIFIED WIRING SYSTEM (SWS)54B-213
STEP 4. Check the ignition switch (IG2) circuit to the
sunroof motor assembly. Measure the voltage at sunroof
motor assembly connector D-04.
(1) Disconnect sunroof motor assembly connector D-04 and
measure the voltage available at the wiring harness side of
the connector.
(2) Turn the ignition switch to the "ON" position.
(3) Measure the voltage between terminal 2 and ground.
The voltage should measure approximately 12 volts
(battery positive voltage).
Q: Is the measured voltage approximately 12 volts (battery
positive voltage)?
YES : Go to Step 6.
NO : Go to Step 5.
STEP 5. Check the wiring harness between sunroof motor
assembly connector D-04 (terminal 2) and ignition switch
(IG2).

SYMPTOM PROCEDURES
SIMPLIFIED WIRING SYSTEM (SWS)54B-214
NOTE: Also check junction block connectors C-215 and C-205
for loose, corroded, or damaged terminals, or terminals pushed
back in the connector. If junction block connector C-215 or
C-205 is damaged, repair or replace the damaged compo-
nent(s) as described in GROUP 00E, Harness Connector
Inspection P.00E-2.
Q: Is the wiring harness between sunroof motor assembly
connector D-04 (terminal 2) and the ignition switch (IG2)
in good condition?
YES : No action is necessary and testing is complete.
NO : The wiring harness may be damaged or the
connector(s) may have loose, corroded or damaged
terminals, or terminals pushed back in the connector.
Repair the wiring harness as necessary. Check that
the sunroof works normally.
STEP 6. Check the ground circuit to the sunroof motor
assembly. Measure the resistance at sunroof motor
assembly connector D-04.
(1) Disconnect sunroof motor assembly connector D-04 and
measure the resistance available at the wiring harness side
of the connector.
(2) Measure the resistance value between terminal 5 and
ground.
The resistance should be 2 ohms or less.
Q: Is the measured resistance 2 ohms or less?
YES : Go to Step 8.
NO : Go to Step 7.

SYMPTOM PROCEDURES
SIMPLIFIED WIRING SYSTEM (SWS)54B-215
STEP 7. Check the wiring harness between sunroof motor
assembly connector D-04 (terminal 5) and ground.
Q: Is the wiring harness between sunroof motor assembly
connector D-04 (terminal 5) and ground in good
condition?
YES : No action is necessary and testing is complete.
NO : The wiring harness may be damaged or the
connector(s) may have loose, corroded or damaged
terminals, or terminals pushed back in the connector.
Repair the wiring harness as necessary. Check that
the sunroof works normally.
STEP 8. Check the sunroof switch connector D-03-1 for
loose, corroded or damaged terminals, or terminals
pushed back in the connector.
Q: Is sunroof switch connector D-03-1 in good condition?
YES : Go to Step 9.
NO : Repair or replace the damaged component(s). Refer
to GROUP 00E, Harness Connector Inspection
P.00E-2. Check that the sunroof works normally.

SYMPTOM PROCEDURES
SIMPLIFIED WIRING SYSTEM (SWS)54B-216
STEP 9. Check the sunroof switch.
(1) Remove the sunroof switch. Refer to GROUP 42, Sunroof
Assembly P.42-80.
(2) Check continuity when the sunroof switch is operated to
"OPEN", "TILT UP" or "CLOSE/TILT DOWN" positions.
Q: Does the check meet the specified conditions?
YES : Go to Step 10.
NO : Replace the sunroof switch. Check that the sunroof
works normally.
STEP 10. Check the ground circuit to the sunroof switch.
Measure the resistance at sunroof switch connector
D-03-1.
(1) Disconnect sunroof switch connector D-03-1 and measure
the resistance available at the wiring harness side of the
connector.
(2) Measure the resistance between terminal 4 and ground.
The resistance should be 2 ohms or less.
Q: Is the measured resistance 2 ohms or less?
YES : Go to Step 14.
NO : Go to Step 11. SWITCH
POSITIONTESTER
CONNECTIONSPECIFIED
CONDITION
OPEN 4
5 Less than 2 ohms
OFF 3
4, 3 5, 3 6,
4
5, 4 6, 5 6Open circuit
TILT UP 3
4 Less than 2 ohms
CLOSE/TILT-DO
WN4
6 Less than 2 ohms

SYMPTOM PROCEDURES
SIMPLIFIED WIRING SYSTEM (SWS)54B-217
STEP 11. Check overhead console assembly connector
D-03 for loose, corroded or damaged terminals, or
terminals pushed back in the connector.
Q: Is overhead console assembly connector D-03 in good
condition?
YES : Go to Step 12.
NO : Repair or replace the damaged component(s). Refer
to GROUP 00E, Harness Connector Inspection
P.00E-2. Check that the sunroof works normally.
STEP 12. Check the wiring harness between sunroof
switch connector D-03-1 (terminal 4) and overhead
console assembly connector D-03 (terminal 6).
Q: Is the wiring harness between sunroof switch connector
D-03-1 (terminal 4) and overhead console assembly
connector D-03 (terminal 6) in good condition?
YES : Go to Step 13.
NO : The wiring harness may be damaged or the
connector(s) may have loose, corroded or damaged
terminals, or terminals pushed back in the connector.
Repair the wiring harness as necessary. Check that
the sunroof works normally.
STEP 13. Check the wiring harness between overhead
console assembly connector D-03 (terminal 6) and ground.
Q: Is the wiring harness between overhead console
assembly connector D-03 (terminal 6) and ground in
good condition?
YES : No action is necessary and testing is complete.
NO : The wiring harness may be damaged or the
connector(s) may have loose, corroded or damaged
terminals, or terminals pushed back in the connector.
Repair the wiring harness as necessary. Check that
the sunroof works normally.

SYMPTOM PROCEDURES
SIMPLIFIED WIRING SYSTEM (SWS)54B-218
STEP 14. Check the wiring harness between sunroof
switch connector D-03-1 (terminals 3, 5 and 6) and
overhead console assembly connector D-03 (terminals 7, 5
and 4).
Q: Is the wiring harness between sunroof switch connector
D-03-1 (terminals 3, 5 and 6) and overhead console
assembly connector D-03 (terminals 7, 5 and 4) in good
condition?
YES : Go to Step 15.
NO : The wiring harness may be damaged or the
connector(s) may have loose, corroded or damaged
terminals, or terminals pushed back in the connector.
Repair the wiring harness as necessary. Check that
the sunroof works normally.
STEP 15. Check the wiring harness between sunroof motor
assembly connector D-04 (terminals 6, 7 and 8) and
overhead console assembly connector D-03 (terminals 4, 7
and 5).
Q: Is the wiring harness between sunroof motor assembly
connector D-04 (terminals 6, 7 and 8) and overhead
console assembly connector D-03 (terminals 4, 7 and 5)
in good condition?
YES : Go to Step 16.
NO : The wiring harness may be damaged or the
connector(s) may have loose, corroded or damaged
terminals, or terminals pushed back in the connector.
Repair the wiring harness as necessary. Check that
the sunroof works normally.
STEP 16. Replace the sunroof switch.
(1) Replace the sunroof switch.
(2) Check that the sunroof works normally.
Q: Does the sunroof works normally?
YES : No action is necessary and testing is complete.
NO : Replace the sunroof motor assembly. Check that the
sunroof works normally.

SYMPTOM PROCEDURES
SIMPLIFIED WIRING SYSTEM (SWS)54B-219
INSPECTION PROCEDURE F-2: Sunroof: Any of the sunroof switch positions is defective.
.
TECHNICAL DESCRIPTION (COMMENT)
The sunroof switch or the sunroof motor assembly
may be defective.
.
TROUBLESHOOTING HINTS
Refer to circuit diagrams GROUP-90
Refer to configuration diagrams GROUP-80
The sunroof switch may be defective
The sunroof motor assembly may be defective
The wiring harness or connectors may have
loose, corroded, or damaged terminals, or termi-
nals pushed back in the connector
DIAGNOSIS
Required Special Tools:
MB991223: Harness Set
MB991958: diagnostic tool (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.)
MB991827: MUT-III USB Cable
MB991910: MUT-III Main Harness A
Check the input signal (by using the pulse check mode of
the monitor).
Check the input signals from the sunroof switch.
To prevent damage to diagnostic tool MB991958, always
turn the ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting diagnostic tool
MB991958.
(1) Connect diagnostic tool MB991958.Refer to "How to
connect SWS monitor P.54B-13."
(2) Operate the diagnostic tool MB991958 according to the
procedure below to display "Pulse check."
a. Select "Interactive Diagnosis."
b. Select "System select."
c. Select "SWS."
d. Select "Pulse Checking."
(3) When each function of the sunroof switch is operated
(turned on), check that diagnostic tool MB991958 sounds.
Q: Does diagnostic tool MB991958 sound when the
sunroof switch is operated?
YES : Replace the sunroof motor assembly. Check that the
sunroof works at all positions normally.
NO : Refer to Inspection Procedure M-8 "ETACS-ECU
does not receive any signal from the up, open or
close/down switch P.54B-429."

SYMPTOM PROCEDURES
SIMPLIFIED WIRING SYSTEM (SWS)54B-220
INSPECTION PROCEDURE F-3: Sunroof: Sunroof Timer Function does not Work Normally.
NOTE: This troubleshooting requires use of
diagnostic tool MB991958 and SWS monitor kit
MB991813. For details of how to use the SWS moni-
tor, refer to "How to connect SWS monitor
P.54B-13."
.
CIRCUIT OPERATION
The sunroof timer function works according to the
signals from the following switches:
Ignition switch (IG1): OFF
Front door switch: OFF
Vehicle condition
Ignition switch: LOCK position
Front door: Closed
When the driver’s door is opened and closed
while the sunroof timer function is on, the sunroof
operative duration will be changed.
.
TECHNICAL DESCRIPTION (COMMENT)
Is the sunroof timer function does not work normally,
the input circuits from the switches described in
"CIRCUIT OPERATION", the sunroof motor assem-
bly, the ETACS-ECU or the SWS communication line
may be defective.
.
TROUBLESHOOTING HINTS
Refer to circuit diagrams GROUP-90
Refer to configuration diagrams GROUP-80
The front door switch may be defective
The sunroof motor assembly may be defective
The wiring harness or connectors may have
loose, corroded, or damaged terminals, or termi-
nals pushed back in the connector
DIAGNOSIS
Required Special Tools:
MB991223: Test Harness Set
MB991958: diagnostic tool (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.)
MB991827: MUT-III USB Cable
MB991910: MUT-III Main Harness A
MB991813: SWS Monitor Kit
MB991806: SWS Monitor Cartridge
MB991812: SWS Monitor Harness (For Column-ECU)
MB991822: Test Probe Harness