ECU MITSUBISHI COLT 2006 Service Owner's Manual

BASE ENGINE
ENGINE MECHANICAL <4A9>11A-32
CAMSHAFT
AK304999
Intake camshaft
Exhaust camshaft
AB
Hollow section
Advance
oil channel
Retard
oil channel
Cam positon sensing ring
Dowel pinSealing cap
The lightweight camshaf t is ach i eved by the h o llo w
design.
Oil channels run through the int a ke camshaf t,
through
wh ich oil is sent from t he oil fee der co ntrol
valve to
the V . V . T . sprocket.
A cam position sen s in g ring is press-fitt ed onto the
rear port
i on o f the int a ke camshaf t.
ItemDimension
Overall length
mmIntake407.5
Exhaust361.9
Journal mm26
Valve lift mmIntake8.4
Exhaust7.9
OIL FEEDER CONT ROL V A L V E(OCV)
AK302997AB
Spring guideValve sleeve
Plunger spring Spool
O-ring
Insulation coilar
StatorGuide cap Bracket
Yo k eSeal cap
Plunger
Shaft Terminal
Bobbin
Tape
Enameled copper wire
Drain
Drain
Pump
Pressure
chamber
Default
pressure
chamber
The oil fee
der co ntrol valve is essen t ially a solenoid
valve, re
gulat ed by the en gine -ECU or
engin
e -A-M/T -ECU signals to feed o il to the V . V . T .
sprocket
assemb ly t o move the van e rotor .

GENERAL INFORMATION
REAR SUSPENSION34-2
GENERAL INFORMATION
M2340000100825
Newly developed H-shaped torsion beam type sus-
pension has been introduced.
•The coil spring is installed under the rear floor,
the torsion beam and arm assembly is installed in
front of the spare tyre house, and the shock
absorber is installed outside, so that the large
cabin space is achieved.
•The arm bushing with the toe control function is
adopted to optimise the tyre steering angle using
the bushing deflection caused by lateral force
and longitudinal force generated at cornering, so
that the good cornering performance is secured.
•The layout of shock absorber is optimised for
smooth riding.
•Long wheel stroke secures sufficient road holding
quality.
•The hub-integrated unit bearing is adopted for the
wheel bearing for sufficient suspension rigidity
(Refer to GROUP 27, Rear Axle
P.27-2).
•The dumping characteristic of shock absorber
has been changed. <4G1>
•The urethane bump stopper has been adopted to
improve the linearity. <4G1>
•Torsion beam rigidity has been improved <4G1>
CONSTRUCTION DIAGRAM
AC405533AD
Coil spring
Shock absorber
Torsion beam and arm assembly
Arm bushing
Torsion bar
Section A – A
<4G9>
A
A Torsion beam and arm assembly
Section A – A
<4G1>
Torsion beam and arm assembly

GENERAL INFORMATION
MULTIPOINT FUEL INJECTION (MPI) <4A9>13A-3
SYSTEM BLOCK DIAGRAM
AK600486
Barometric pressure sensorThrottle valve control servo
Manifold absolute pressure
sensor
Engine coolant
temperature sensor
No.1 injector
No.2 injector
No.3 injector
No.4 injector
No.1 Ignition coil
No.2 Ignition coil
No.3 Ignition coil
No.4 Ignition coil
Engine control relay
Throttle valve control servo relay
A/C compressor relay
Fuel pump relay
Alternator G terminal
Cooling fan control relay
Purge control solenoid valve
Diagnostic output terminal
Intake air temperature sensor
Accelerator pedal
position sensor (main) Throttle position sensor (sub)
Camshaft position sensor
Crank angle sensor
Oxygen sensor (front)
Oxygen sensor (rear)
Alternator FR terminal
Inhibitor switch
Detonation sensor
Ignition switch-IG
Ignition switch-ST
Stop lamp switch
Power supply
Accelerator pedel
position sensor (sub) Throttle position sensor (main)
Throttle valve control unitEngine control unit
Engine-ECU or
Engine-CVT-ECU
Throttle opening feedback control Oxygen sensor heater (front)
Oxygen sensor heater (rear)
[1] Fuel injection control
[2] Throttle valve opening control
and idle speed control
[3] MIVEC (Mitsubishi Innovative
Valve timing Electronic
control system)
[4] Ignition timing control
[5] Engine control relay control
[6] Throttle valve control servo
relay control
[7] Fuel pump relay control
[8] Oxygen sensor heater
control
[9] Fan relay control
[10] A/C compressor relay
control
[11] Alternator control
[12] Purge control
[13] EGR control
[14] Diagnostic output
[15] RAM data transmission
Oil feeder control valve
(for MIVEC)
EGR valve
(Stepper motor)
AB

GENERAL INFORMATION
MULTIPOINT FUEL INJECTION (MPI) <4A9>13A-4
CONTROL SYSTEM DIAGRAM

AK600525
1 Oxygen sensor
(front)4 Intake air temperature
sensor
3 Manifold absolute
presssure sensor
2 Oxygen sensor (rear) 3 Throttle valve control
servo
10 Throttle position sensor
(main)
2 Purge control
solenoid valve
8 Engine coolant
temperature sensor
9 Detonation sensor
7 Crank angle sensor
6 Camshaft position sensor
4 Oil feeder control valve
1 Injector
AB
M
1 Oxygen sensor (front)
2 Oxygen sensor (rear)
3 Manifold absolute
presssure sensor
4 Intake air temperature
sensor
5 Throttle position
sensor
(sub)
6 Camshaft position
sensor
7 Crank angle sensor
8 Engine coolant
temperature sensor
9 Detonation sensor
10 Throttle position
sensor (main) 1 Injector
2 Purge control
solenoid valve
3 Throttle valve control
servo
4 Oil feeder control
valve
Power supply
Ignition switch-IG
Ignition switch-ST
Accelerator pedal
position sensor
(main)
Accelerator pedal
position sensor
(sub)
Alternator FR
terminal
Stop lamp switchEngine-ECUEngine control relay
Fuel pump relay
A/C compressor relay
Throttle valve
control servo relay
Ignition coil
Cooling fan
control relay
Diagnosis output
Alternator G terminal
Oxygen sensor heater
(front)
Oxygen sensor heater
(rear)
Canister Air
inlet
Catalytic converter From fuel
pump
5 Throttle position sensor
(sub)
Barometric
pressure
sensor

GENERAL INFORMATION
MULTIPOINT FUEL INJECTION (MPI) <4A9>13A-5

AK403079
1 Oxygen sensor
(front)4 Intake air temperature
sensor
3 Manifold absolute
presssure sensor
2 Oxygen sensor (rear) 4 Throttle valve control
servo
10 Throttle position sensor
(main)
2 EGR valve
(stepper motor) 3 Purge control
solenoid valve
8 Engine coolant
temperature sensor
9 Detonation sensor
7 Crank angle sensor
6 Camshaft position sensor
5 Oil feeder control valve
1 Injector
AC
1 Oxygen sensor (front)
2 Oxygen sensor (rear)
3 Manifold absolute
presssure sensor
4 Intake air temperature
sensor
5 Throttle position
sensor (sub)
6 Camshaft position
sensor
7 Crank angle sensor
8 Engine coolant
temperature sensor
9 Detonation sensor
10 Throttle position
sensor (main) 1 Injector
2 EGR valve
(stepper motor)
3 Purge control
solenoid valve
4 Throttle valve control
servo
5 Oil feeder control
valve
Power supply
Ignition switch-IG
Ignition switch-ST
Accelerator pedal
position sensor
(main)
Accelerator pedal
position sensor
(sub)
Inhibitor switch
Alternator FR
terminal
Stop lamp switchEngine-
CVT-ECUEngine control relay
Fuel pump relay
A/C compressor relay
Throttle valve
control servo relay
Ignition coil
Cooling fan
control relay
Diagnosis output
Alternator G terminal
Oxygen sensor heater
(front)
Oxygen sensor heater
(rear)
Canister Air
inlet
Catalytic converter From fuel
pump
5 Throttle position sensor
(sub)
Barometric
pressure
sensor

GENERAL INFORMATION
MULTIPOINT FUEL INJECTION (MPI) <4A9>13A-6
List of Component Functions
NameFunction
ECU
Engine-ECU or engine-CVT-ECU The signals that are input by the sensors enable the
actuators to be controlled in accordance with the
driving conditions.
Sensors
Ignition switch-IGThis signal indicates the ON/OFF condition of the
ignition switch. When this signal is input, the
engine-ECU or engine-CVT-ECU
supplies power to the crank angle sensor, camshaft
position sensor, etc.
Ignition switch-STThis signal indicates that the engine is cranking.
Based on this signal, the engine-ECU or
engine-CVT-ECU controls the fuel injection,
throttle valve position, and the injection timing that
are suited for starting the engine.
Manifold absolute pressure sensor Uses a pressure conversion element to detect the
pressure in the intake manifold, converts it into a
voltage signal, and outputs it to the
engine-ECU or engine-CVT-ECU. The
engine-ECU or engine-CVT-ECU
optimally corrects the fuel injection amount and the
like based on this signal.
Oxygen sensor This sensor, which contains zirconia and platinum
electrodes, detects the level of oxygen concentration
in the exhaust gases. The engine-ECU or
engine-CVT-ECU determines whether the
air-fuel ratio is at the optimal stoichiometric ratio in
accordance with this oxygen concentration level.
Barometric pressure sensorThis sensor detects the altitude of the vehicle. It
enables the engine-ECU or engine-CVT-ECU
to make fuel injection volume corrections in
order to achieve an appropriate air-fuel ratio.
Intake air temperature sensorThis sensor, which contains a thermistor, detects the
temperature of the intake air. The engine-ECU
or engine-CVT-ECU makes fuel injection
volume corrections that suit the intake air
temperature, in accordance with the voltage that is
output by this sensor.
Engine coolant temperature sensorThis sensor, which contains a thermistor, detects the
temperature of the engine coolant. The engine-ECU
or engine-CVT-ECU determines the
warm-up condition of the engine in accordance with
the voltage that is output by this sensor, in order to
control the fuel injection volume, idle speed, and
ignition timing.

GENERAL INFORMATION
MULTIPOINT FUEL INJECTION (MPI) <4A9>13A-7
Throttle position sensor This sensor detects the position of the throttle valve
and inputs it into the engine-ECU or
engine-CVT-ECU . Based on the voltage that
is output by this sensor, the engine-ECU or
engine-CVT-ECU effects throttle valve
feedback control.
Accelerator pedal position sensor This sensor detects the position of the accelerator
and inputs it into the engine-ECU or
engine-CVT-ECU . Based on the voltage that
is output by this sensor, which determines the
accelerator position (and the intention of the driver),
the engine-ECU or engine-CVT-ECU
effects appropriate fuel injection and throttle valve
position controls.
Camshaft position sensorThis sensor detects the top-dead-center (TDC) of the
compression stroke of each cylinder.
Crank angle sensorThis sensor detects the crank angle and inputs it into
the engine-ECU or engine-CVT-ECU .
The engine-ECU or engine-CVT-ECU
effects injector control and other controls in
accordance with the signals received from this
sensor.
Detonation sensorThis sensor, which contains a piezoelectric element,
detects the vibration of the cylinder block that results
from knocking. The engine-ECU or
engine-CVT-ECU detects only the knocking
of the engine from these vibrations, in order to retard
the ignition timing in accordance with the strength of
the knocks.
Alternator FR terminalThis terminal is used for detecting the duty cycle ratio
that energizes the alternator field coil.
Inhibitor switch This is a contact point type switch that inputs a signal
into the engine-CVT-ECU to determine whether the
shift lever is in the neutral position.
Stop lamp switchThis is a contact point type switch that detects how
the brake pedal is depressed.
Actuators
Engine control relayThis relay turns ON and OFF the engine-ECU
or engine-CVT-ECU power circuit.
Throttle valve control servo relayThis relay turns ON and OFF the actuation power
circuit for the throttle valve control servo in the
engine-ECU or engine-CVT-ECU .
InjectorThe injectors inject fuel in accordance with the
injection signals received from the engine-ECU
or engine-CVT-ECU .
Ignition coil (with power transistor)Applies ignition coil primary current intermittently in
accordance with the ignition signals received from
the engine-ECU or engine-CVT-ECU ,
in order to generate high voltage for ignition.
Name Function

GENERAL INFORMATION
MULTIPOINT FUEL INJECTION (MPI) <4A9>13A-8
Fuel pump relayControls the power supplied to the fuel pump in
accordance with the signals received from the
engine-ECU or engine-CVT-ECU .
A/C compressor relayControls the operation of the A/C compressor in
accordance with the signals received from the
engine-ECU or engine-CVT-ECU .
Purge control solenoid valveControls the flow rate of the purge air introduced into
the inlet manifold in accordance with the signals
received from the engine-ECU or
engine-CVT-ECU .
EGR valve (stepper motor) Controls the EGR flow rate in accordance with the
signals received from the engine-CVT-ECU.
Alternator G terminalControls the amount of current generated by the
alternator in accordance with the signals received
from the engine-ECU or engine-CVT-ECU
.
Cooling fan control relayControls the rotation of cooling the fan in accordance
with the signals received from the engine-ECU
or engine-CVT-ECU .
Throttle valve control servoControls the throttle valve position in accordance with
the signals received from the engine-ECU or
engine-CVT-ECU .
Oil feeder control valveThe oil feeder control valve, which is actuated by the
signals received from the engine-ECU or
engine-CVT-ECU , controls the valve timing.
Oxygen sensor heater Turns ON and OFF the oxygen sensor heater circuit
in accordance with the signals received from the
engine-ECU or engine-CVT-ECU .
Name Function

FUEL INJECTION CONTROL
MULTIPOINT FUEL INJECTION (MPI) <4A9>13A-9
FUEL INJECTION CONTROL
M2132003000840
This control system is basically the same as that of
the 4G1-Non-Turbo engine used in the COLT.
System Configuration Diagram
AK600487
Catalytic
converterInjector
From fuel
pump
AB
Manifold absolute pressure sensor
Engine-ECU
or
Engine-CVT-
ECU Barometric pressure sensor
Intake air temperature sensor
Engine coolant temperature sensor
Throttle position sensor
Accelerator pedal position sensor Detonation sensor
Camshaft position sensor Crank angle sensor
Ignition switch-ST Oxygen sensor (front)
Oxygen sensor (rear)

THROTTLE VALVE OPENING ANGLE CONTROL AND IDLE SPEED CONTROL
MULTIPOINT FUEL INJECTION (MPI) <4A9>13A-10
THROTTLE VALVE OPENING ANGLE CONTROL AND IDLE
SPEED CONTROL
M2132003500191
These control systems are basically the same as
those of the 4G1- Non-Turbo engine used in the
COLT.
System Configuration Diagram
AK401884AE
Motor drive power
supply
(From throttle valve
control servo relay)
Engine-ECU or
Engine-CVT-ECU
Throttle
position
sensor
Main Sub Sub Main
Throttle valve
control servo Accelerator
pedal position
sensor
Throttle valve control unit
Engine control unit
Motor drive circuit