sensor MITSUBISHI COLT 2006 Service Service Manual

WASTE GATE CONTROL
MULTIPOINT FUEL INJECTION (MPI) <4G1>13B-11
WASTE GATE CONTROL
M2132013000078
Turbo pressure used in the waste gate actuator is
controlled by duty control of the waste gate solenoid
valve. As a result, turbo pressure corresponding to
driving conditions can be obtained.
AK402657
Waste gate
solenoid valveWaste gate
actuator
Battery Engine-ECU Crank angle sensor
Engine
control relay
Air flow sensor
Air by-pass valve
Air
inlet Intercooler
Turbocharger
AB
AK305437
Solenoid
On SolenoidSpring set pressure
Set pressure Actual turbo
pressure (kPa)
Turbo pressure acting on waste
gate actuator (kPa)
OFFAB
The eng
ine-ECU turns the power tran sistor ON and,
whe
n normal curren t (duty 100% ) flows in th e waste
gate solen
o id valve coil, the waste gat e solenoid valve do es n o t ope n if tu rbo pre ssu re does not rise
above the set pre s sure of th e waste gate actua t or
spring since some of the turb o pressure used in th e
wa ste g a te actuato r leaks o u t.
On the ot
her hand, when current do es not flow in the
wa
ste g a te soleno id valve co il (d uty 0 % ), the wa ste
gate valve ope
ns if turbo pressure rise to the set
pressure o
f the waste gat e act uator sprin g since no
pressure leaks out
.
Conseq uently , by u s in g duty co ntrol for the waste
g
a te solen o id valve, turbo pressu re can b e con t ro lled
in a range
f r om 0% to 1 00% duty . Th is du ty co ntrol is
performed in cycles of
approximately 60ms.

OTHER CONTROL FUNCTIONS
MULTIPOINT FUEL INJECTION (MPI) <4G1>13B-12
OTHER CONTROL FUNCTIONS
M2132010000648
The following controls are basically the same as
those of the 4G1-Non-Turbo engine used in the
COLT.
•ENGINE CONTROL RELAY CONTROL
•THROTTLE VALVE CONTROL SERVO RELAY
CONTROL
•MIVEC (Mitsubishi Innovative Valve Timing Elec-
tronic Control System)
•FUEL PUMP RELAY CONTROL
•OXYGEN SENSOR (front) HEATER CONTROL
•OXYGEN SENSOR (rear) HEATER CONTROL
•FAN RELAY CONTROL
•A/C RELAY CONTROL
•ALTERNATOR CONTROL

CONTROLLER AREA NETWORK (CAN)
MULTIPOINT FUEL INJECTION (MPI) <4G1>13B-13
CONTROLLER AREA NETWORK (CAN)
M2132019000300
Establishing communication without fail is designed
by CAN communication protocol. Refer to Group
54C-CAN
P.54C-2 for the details about CAN.
The signals input into engine-ECU are as follows:
CAN Communication Input Signal Table
Input signal nameTransmitter ECU
Motor electric current signalEPS-ECU
Compressor signalMeter and A/C-ECU
Idle-up request signal
Cooling fan request signal
SYSTEM CONFIGURATION DIAGRAM
AK600527AC
Engine-
ECU
M.U.T.-III
EPS-ECU ETACS
-ECU
Steering
wheel
sensor G and
yaw rate
sensor
ASC-ECU
CAN_H
CAN_L Diagnosis
connector Combination
meter
(incorporating
meter-A/C-ECU)
: Shows sub bus line. : Shows main bus line. Terminal resistor
Terminal resistor
Main bus lines

DIAGNOSIS SYSTEM
MULTIPOINT FUEL INJECTION (MPI) <4G1>13B-14
DIAGNOSIS SYSTEM
M2132009000893
Engine-ECU has been provided with the following
functions for easier system inspection.FREEZE-FRAME DATA
When the engine-ECU detects a problem and stores
the resulting diagnosis code, the engine condition at
that time is also memorized. The M.U.T.-III can then
be used to analyze this data in order to increase the
effectiveness of troubleshooting. The freeze-frame
data display items are given below.
Item No.DataUnit
12Air flow sensorg/sec
13Intake air temperature sensor°C
21Engine coolant temperature sensor°C
22Crank angle sensorr/min
24Vehicle speed signalkm/h
44Ignition advancedeg
79Throttle position sensor (main)mV
81Long-term fuel compensation%
82Short-term fuel compensation%
87Calculated load value%
88Fuel control conditionOpen loopOL
Closed loopCL
Open loop owing to drive conditionOL-DRV
Open loop owing to system malfunctionOL-SYS
89Fuel control condition−
DIAGNOSIS CODE
The diagnosis and engine warning lamp items are
given in the table below.
Code No.Diagnosis itemMain diagnosis contentsEngine
warning lamp
P0011Variable valve timing systemAbnormal oil passage in variable
valve timing system−
P0090Fuel pressure control solenoid
valve systemOpen circuit or short-circuit in
solenoid valve-related circuitON
P0100Air flow sensor systemOpen circuit or short-circuit in
valve-related circuitsON
P0105Barometric pressure sensor
systemOpen circuit or short-circuit in
sensor-related circuitsON
P0110Intake air temperature sensor
systemOpen circuit or short-circuit in
sensor-related circuitsON
P0115Engine coolant temperature sensor
systemOpen circuit or short-circuit in
sensor-related circuitsON
P0122Throttle position sensor (main)
circuit low inputOpen circuit or short-circuit in
sensor-related circuitsON

DIAGNOSIS SYSTEM
MULTIPOINT FUEL INJECTION (MPI) <4G1>13B-15
P0123Throttle position sensor (main)
circuit high inputShort-circuit in sensor-related
circuitsON
P0125Feedback system monitorOxygen sensor not operatingON
P0130Oxygen sensor systemOpen circuit or short-circuit in
sensor-related circuitsON
P0135Oxygen sensor heater systemOpen circuit or short-circuit in
heater-related circuitsON
P0136Oxygen sensor (rear) systemOpen circuit or short-circuit in
sensor-related circuitsON
P0141Oxygen sensor heater (rear)
systemOpen circuit or short-circuit in
heater-related circuitsON
P0170Abnormal fuel systemLeanness or richness problemON
P0201No. 1 injector systemOpen circuit or short-circuit in
injector-related circuitsON
P0202No. 2 injector systemOpen circuit or short-circuit in
injector-related circuitsON
P0203No. 3 injector systemOpen circuit or short-circuit in
injector-related circuitsON
P0204No. 4 injector systemOpen circuit or short-circuit in
injector-related circuitsON
P0222Throttle position sensor (sub)
circuit low inputOpen circuit or short-circuit in
sensor-related circuitsON
P0223Throttle position sensor (sub)
circuit high inputOpen circuit in sensor-related
circuitsON
P0243Abnormal waste gate systemAbnormal in waste gate solenoid
valve−
P0300Random cylinder misfire detection
systemAbnormal ignition signal (Misfiring)ON
P0301No. 1 cylinder misfire detection
systemMisfiringON
P0302No. 2 cylinder misfire detection
systemMisfiringON
P0303No. 3 cylinder misfire detection
systemMisfiringON
P0304No. 4 cylinder misfire detection
systemMisfiringON
P0325Detonation sensor systemAbnormal sensor outputON
P0335Crank angle sensor systemAbnormal sensor outputON
P0340Camshaft position sensor systemAbnormal sensor outputON
P0421Catalyst malfunctionAbnormal exhaust gas purification
performance of catalystON
P0443Purge control solenoid valve
systemOpen circuit or short-circuit in
solenoid valve-related circuitsON
Code No. Diagnosis item Main diagnosis contents Engine
warning lamp

DIAGNOSIS SYSTEM
MULTIPOINT FUEL INJECTION (MPI) <4G1>13B-16
P0500Vehicle speed sensor systemOpen circuit or short-circuit in
sensor-related circuitsON
P0513Immobilizer malfunctionOpen circuit or short-circuit in
sensor-related circuits−
P0603EEPROM malfunctionAbnormality in engine-ECU−
P0606Engine-ECU main processor
malfunctionAbnormality in engine-ECUON
P0622Alternator FR terminal systemOpen circuit or short-circuit in
system-related circuits−
P0638Throttle valve control servo circuit
range/performance problemAbnormal throttle valve control
servoON
P0642Throttle position sensor power
supply malfunctionOpen circuit or short-circuit in
sensor-related circuitsON
P0657Throttle valve control servo relay
circuit malfunctionOpen circuit or short-circuit in
sensor-related circuitsON
P1021Oil feeder control valve systemOpen circuit and short-circuit in
solenoid valve-related circuits−
P1231Trustful check active stability
control (ASC)ABS/ASC-ECU−
P1233Trustful check throttle position
sensor (main)Abnormality in throttle position
sensor (main)ON
P1234Trustful check throttle position
sensor (sub)Abnormality in throttle position
sensor (sub)ON
P1235Trustful check air flow sensorAbnormality in air flow sensorON
P1236A/D converter systemAbnormality in engine-ECUON
P1237Trustful check accelerator pedal
position sensorAbnormality in accelerator pedal
position sensorON
P1238Air flow sensor trustful for torque
monitoringAbnormality in engine-ECUON
P1239Trustful check engine speedAbnormality in engine-ECUON
P1240Trustful check ignition angleAbnormality in ABS/ASC-ECU−
P1241Torque monitoringAbnormality in engine-ECUON
P1602Communication malfunction
(between engine-ECU main
processor and system LSI)Abnormality in engine-ECUON
P1603Battery back-up circuit malfunctionOpen circuit or short-circuit in
system-related circuitsON
P2100Throttle valve control servo circuit
(open)Open circuit in throttle valve control
servo-related circuitON
P2101Throttle valve control servo
magneto malfunctionShort-circuit in system-related
circuitsON
P2108Throttle valve control servo
processor malfunctionAbnormality in engine-CVT-ECUON
Code No. Diagnosis item Main diagnosis contents Engine
warning lamp

DIAGNOSIS SYSTEM
MULTIPOINT FUEL INJECTION (MPI) <4G1>13B-17
DATA LIST FUNCTION
The data list items are given in the table below
P2122Accelerator pedal position sensor
(main) circuit low inputOpen circuit or short-circuit in
sensor-related circuitsON
P2123Accelerator pedal position sensor
(main) circuit high inputOpen circuit in sensor-related
circuitsON
P2127Accelerator pedal position sensor
(sub) circuit low inputOpen circuit or short-circuit in
sensor-related circuitsON
P2128Accelerator pedal position sensor
(sub) circuit high inputOpen circuit in sensor-related
circuitsON
P2135Throttle position sensor (main and
sub) range/performance problemAbnormal sensor outputON
P2138Accelerator pedal position sensor
(main and sub) range/performance
problemAbnormal sensor outputON
U1073Bus offAbnormality in CAN bus line−
U1102ASC-ECU time-outAbnormality in CAN bus line−
U1106EPS-ECU time-outAbnormality in CAN bus line−
U1108Combination meter time-outAbnormality in CAN bus line−
U 111 0A/C-ECU time-outAbnormality in CAN bus line−
Code No. Diagnosis item Main diagnosis contents Engine
warning lamp
Item No.Inspection itemUnit
11Oxygen sensormV
12Air flow sensorg/s
13Intake air temperature sensor°C
14Throttle position sensor (sub)mV
16Power supply voltageV
18Cranking signal (ignition switch-ST)ON/OFF
21Engine coolant temperature sensor°C
22Crank angle sensorr/min
25Barometric pressure sensorkPa
29Inhibitor switchP or N/D, 2, L, or R
37Volumetric efficiency%
41Injectorsms
44Ignition advance°BTDC
49A/C relayON/OFF
67Stop lamp switchON/OFF
77Accelerator pedal position sensor (sub)mV
78Accelerator pedal position sensor (main)mV
79Throttle position sensor (main)mV
7EVariable valve timing phase angle°CA

DIAGNOSIS SYSTEM
MULTIPOINT FUEL INJECTION (MPI) <4G1>13B-18
NOTE: Items marked "*" will not appear if a data list is selected in the check mode.
ACTUATOR TEST FUNCTION
The actuator test items are given in the table below
Item No.Inspection itemDrive contents
01InjectorsCut fuel to No.1 injector
02Cut fuel to No.2 injector
03Cut fuel to No.3 injector
04Cut fuel to No.4 injector
07Fuel pumpFuel pump operates and fuel is recirculated
08Purge control solenoid valveSolenoid valve turns from OFF to ON
12Waste gate solenoid valveSolenoid valve turns from OFF to ON
17Basic ignition timingSet to ignition adjustment mode
20Cooling fan control relay (high speed)Drive the fan motor at high speed
21Cooling fan control relay (low speed)Drive the fan motor at low speed
34Throttle valve control servoStop the throttle valve control servo
12*Air flow sensorgm/s
13*Intake air temperature sensor°C
21*Engine coolant temperature sensor°C
22*Crank angle sensorr/min
24*Vehicle speedkm/h
44*Ignition advancedeg
8A*Throttle position sensor (main)%
A1*Oxygen sensorV
Item No. Inspection item Unit

GENERAL INFORMATION
CONTROLLER AREA NETWORK (CAN)54C-2
GENERAL INFORMATION
M2542000100159
CAN, an abbreviation for Controller Area Network, is
an ISO-certified international standard for a serial
multiplex communication protocol
*1. A communica-
tion circuit employing the CAN protocol connects
each ECU, and sensor data can be shared among,
which enables more reduction in wiring.
NOTE: *1: The regulations have been decided in
detail, from software matters such as the necessary
transmission rate for communication, the system,
data format, and communication timing control
method to hardware matters such as the harness
type and length and the resistance values.
CAN offers the following advantages.
•Transmission rates are much faster than those in
conventional communication (up to 1 Mbps),
allowing much more data to be sent.
•It is exceptionally immune to noise, and the data
obtained from each error detection device is more
reliable.
•Each ECU connected via the CAN communicates
independently, therefore if the ECU enters dam
-
aged mode, communications can be continued in
some cases.

STRUCTURE
CONTROLLER AREA NETWORK (CAN)54C-3
STRUCTURE
M2542000200383
AC204755AC204755AF
Engine-ECU
or
Engine-
CVT-ECUEPS-ECU
M.U.T.-III
ETACS
-ECU
ABS-ECU
or
ASC-ECU
Steering
wheel
sensor G and
yaw rate
sensor
CAN_H
CAN_L Diagnosis
connector
Combination
meter
(incorporating
meter-A/C-ECU)
: Shows sub bus line. : Shows main bus line. Terminal resistor
Terminal resistor Main bus lines
•The CAN bu s line consist s of two lines, CAN_L
and
CAN_H (CAN Low and CAN Hig h , respec
-
tively), as well as two terminal re sistors (A
twisted-p
a ir cable, highly resist ant to noise, is
used for
the communicatio n s line) .
•The CAN bu s line connectin g the two terminal
resist
ors is th e main bus line, an d the CAN bus
line connecting
each ECU is th e su b-bus lin e.
•The terminal resistors are inst alled in the
eng
ine-ECU or eng ine-CVT - ECU
and
combin ation mete r (incorpora t ing
meter-A/C-ECU) to st
abi lize co mmunicatio n sig
-
nals (The terminal resist ance is se t at ap proxi-
mately 120 Ω).
•ECUs are conn ected in th e CAN bus line as fo l-
lows.
•En gine -ECU or e ngine -CVT -ECU

•ABS-ECU or
A
S C-ECU
•G and ya w ra te se nsor
•St e e ring wh eel sensor
•EPS-ECU
•E T ACS-ECU
•Co mbinatio n me ter (in c orpo rating
meter-A/C-ECU)