clutch MITSUBISHI ECLIPSE 1991 Workshop Manual

14-126AUTO-CRUISE CONTROL SYSTEM - Troubleshooting
AUTO-CRUISE CONTROL COMPONENTS
Name
Accelerator pedal switch
Symbol
K
Auto-cruise control actuator
Auto-cruise control switch
C
H
IAuto-cruise control unitIE
IAuto-cruise control vacuum pumpIB
IAuto-cruise indicator lightIF
Clutch switch
4 A/T control unit
M
I
NOTE
The “Name” column is arranged in alphabetical order. compartment>
LOCATION
1 Symbol
Idle switchIDInhibitor switch
Motor position
sensor (Idle switch)
ziz&Gy+Throttle position
sensor
Vehicle speed sensor (Reed switch)IG
<1.8L engine>
Motor1position sensor
I.F”l.O,VUUW

14-136AUTO-CRUISE CONTROL SYSTEM- Service Adjustment Procedures03AQ250
rdjusting
03A0281
AUTO-CRUISE CONTROL CANCELLATION CHECK(1) Set the auto-cruise control.
”(2) Check to be sure that there is a return to ordinary driving,
and that the illumination of the auto-cruise indicator stops,
‘cwhen either of the operations below is performed.
@ The brake pedal is depressed.
@ The clutch pedal is depressed.
@ The shift lever is moved to the “N” or “P” range.
aIT>
@ The auto-cruise control main switch is switched OFF.
@ The ignition switch is turned to OFF.
CHECK OF RETURN TO THE SET SPEED BEFORE
CANCELLATION(1) Set the auto-cruise control.
(2) Check to be sure that the auto-cruise control is
cancelledwhen either of the operations below is performed.
@ The brake pedal is depressed.
@ The clutch pedal is depressed.
@I The shift lever is moved to the “N” range. (3) Turn the control switch to RESUME position and release
(RESUME switch
ONdOFF) while driving at a vehicle
speed of approximately 40 km/h (25 mph) or higher.
(4) After switching RESUME switch to OFF, check to be sure
that there is a return to the auto-cruise control speed before
it will be
cancelled and the vehicle will travel at the constant
speed.
A
ACCELERATOR CABLE, THROTTLE CABLE AND
AUTO-CRUISE CONTROL CABLE INSPECTION
AND ADJUSTMENT(1) Remove the link protector. (Refer to P.14140.)
(2) Check that there are no sharp bends and breaks in the
accelerator cable, throttle cable and auto-cruise control
cable.(3) Turn the ignition switch to the ON position (without starting
the engine) and leave in that condition for approximately 15
seconds.(4) Leave plenty of play in each cable and temporarily install
adjusting nuts A,
B, C and adjusting bolts D.

14-138AUTO-CRUISE CONTROL SYSTEM - Service Adjustment Procedures
07A0051
07AOO50
STOP LIGHT SWITCH/BRAKE SWITCH ItiSPECTlON
(1) Diconnect the connector.66(2) Check for continuity between the terminals of the switch.
_
When brake pedaldepressed.
When brake pedalnot depressed.
m :continuity
Brake switch
Stop light siwtch
142300
00
CLUTCH SWITCH INSPECTION(1) Disconnect the connector.
(2) Check to be sure that there is continuity between
connector terminals when the clutch pedal is depressed.
INHIBITOR SWITCH (“N” AND “P” POSITIONS)
INSPECTION(1) Disconnect the connector.
(2) Check to be sure that there is continuity between
Aconnector terminals 8 and 9 when the shift lever is moved
to the “N” or “P” range.
AUTO-CRUISE CONTROL VACUUM PUMP INSPECTION
Inspection of solenoid valves (control valve, release valve)(1) Remove the auto-cruise control vacuum pump connector.
(2) Measure the resistance value between terminals
0-0and between
0-0.
Standard value: 50-6OQ
(3) Check that the solenoid valve makes an operating noise
when battery voltage is impressed between terminals
0-0 and between 0-0.(4) If there is a malfunction of the solenoid valve, replace the
auto-cruise control vacuum pump assembly.
Motor inspection(1) Remove the auto-cruise control vacuum pump connector.
(2) Check that the motor revolves when battery voltage is
impressed between terminals @-@I.
@k

14-140AUTO-CRUISE ‘CONTROL SYSTEM - Auto-cruise Control
AUTO-CRUISE CONTROLN14TLL
REMOVAL AND INSTALLATION
Post-installation Operation@Accelerator cable, throttle cable andauto-cruise control cableI- _1 (Keter to P.14-136.)4-6 Nm
3-4
ft:lbs.
9-14 Nm7- 10 ft.lbs. \
\ I- \ ‘.\-4-6 Nm - 11
3-4 ft.lbs.
4-6 Nmw3-4 ft.lbs.--Qc ‘”
Removal steps of actuator1. Link protector
2. Auto-cruise control cable
3. Accelerator cable4. Throttle cable
5. Auto-cruise control vacuum pump
connector
6. Auto-cruise control vacuum pump
7. Link assembly
8. Vacuum hose9. Clip
IO. Auto-cruise control actuator
/03AO28210II68AOlOO
1716
Removal steps of sensor and switches11. Accelerator switch
12. Stop light switch
13. Clutch switch
14. Inhibitor switch +e I)+ 15. Auto-cruise control switch+e l + 16. Vehicle speed sensor+e l + 17. Auto-cruise control indicator light
Removal steps of control unit18. Cowl side trim
19. Junction block20. Auto-cruise control unit
NOTE(1) Reverse the removal procedures to reinstall.(2) +* : Refer to “Service Points of Removal”(3) l * : Refer to “Service Points of Installation”.(4)%l;;to P. 14-63, 77 for throttle position sensor and idle

TRANSAXLE ’
MANUAL AND AUTOMATICCONTENTS
;-AUTOMATICTRANSAXLE
.....................................................137ANNULUS GEAR AND TRANSFER DRIVE GEAR SET (F4A22)..........315ANNULUS GEAR AND TRANSFER DRIVE GEAR SET(F4A33.W4A33)...........................................................................................317CENTERDIFFERENTIAL(W4A33).............................................................329DIFFERENTIAL............................................................................................319ENDCLUTCHASSEMBLY.........................................................................309EXTENSIONHOUSINGASSEMBLY(W4A33).........................................337FRONTCLUTCHASSEMBLY....................................................................302FRONTOUTPUTSHAFT(W4A33)...........................................................332GENERALINFORMATION.........................................................................137KICKDOWNSERVO....................................................................................322LOW-REVERSEBRAKE..............................................................................323OILPUMP...................................................................................................299PLANETARYGEARSET............................................................................311PLANETARYGEARSET............................................................................313REARCLUTCHASSEMBLY(F4A22)........................................................304REARCLUTCHASSEMBLY(FQA33sW4A33)............................................307SERVICEADJUSTMENTPROCEDURES..................................................Drive
Shaft,OilSealsReplacement....................................................;;;
InhibitorSwtchAdjustment................................................................21 1KeyInterlockMechanismCheck.....................................................KrckdownServoAdjustment..................................zii..............................
LinePressureAdjustment...................................................................213
ReducingPressureAdjustment.........................................................214Selector Lever Operation Check........................................................210ShiftLockMechanismCheck...............................................................21 1SpeedometerCableReplacement.........................................................Throttle-posltipn Sensor Adjustment.................................................z2:
TransaxleFluIdLevelInspectIon......................................................209
TransaxleFluidReplacement.............................................................209
SPECIALTOOLS.........................................................................................SPECIFICATIONS........................................................................................;“5”9
GeneralSpeclficatlons..................................................................1%Lubricants..................................................................................Sealants and Adhesives..............................................................izi
Serwce Speclflcatlons..................................................159...............Spacer andSnapRing.,.,.............................................................Spacer Set..................................................................1::Torque Speclflcatlons...........................................166Valve Body Spring Identification Chart.....................
.................160
SPEEDOMETERGEARASSEMBLY..........................................................TRANSAXLEASSEMBLY(WA22)............................................................zTRANSAXLE
ASSEMBLY(F4A33.W4A33)................................................TRANSAXLECONTROL.............................................................................;;;TRANSAXLE
OILCOOLER........................................................................TRANSFER..................................................................................................fg
TRANSFERASSEMBLY.............................................................................333TRANSFERCASEADAPTERSUBASSEMBLY(W4A33).......................339TRANSFER CASE SUB ASSEMBLY (W4A33)341TRANSFER SHAFT (F4A33)TROUBLESHOOTING..................................................................................................................................................................................................f;;VALVE
BODY.............................................................................................324
MANUAL TRANSAXLE .......................................2CLUTCHHOUSINGASSEMBLY...............................................................DIFFERENTIAL ASSEMBLY ,....._................................................................E
5TH-SPEEDSYNCHRONIZERASSEMBLY...............................................42GENERALINFORMATION.........................................................................2.-.INPUTfj,-,A,TASSEMBLY.....................................................INPUTSHAFTASSEMBLY.....................................................;
INTERMEDIATE GEAR ASSEMBLY..........................................................56OUTPUT
SHAFT ASSEMBLY....................................................................61SERVICEADJUSTMENTPROCEDURES..................................................DriveShaftOilSealsReplacement......................................................;;Speedometer Cable Replacement.........................................................
Transaxle Oil Level
InspectIon..............................................................‘liTransaxle Oil Replacement....................................................................
I3
SHIFTLEVERASSEMBLY.........................................................................SHIFTRAILSANDFORKS........................................................................g
SPECIALTOOLS.........................................................................................SPECIFICATIONS........................................................................................1:
General Specifications5Lubricants..........................................................................................................................................................................10Sealants and Adhesives
Service Specifications
....................................................................................................................................................1:Snap Ring (for Adjustment) and Spacer...............................................
Torque Specifications.............................................................................
i
SPEEDOMETERGEARASSEMBLY..........................................................TRANS&G.E................................................................................................zTRANSAXLEA!jSEMBLY
........................................................i?3TFlANSAXLEASSEMBLY........................................................TRANSAXLECONTROL.............................................................................g
TROUBLESHOOTING..................................................................................12
MANUAL TRANSAXLE ......................................BACKUPLIGHTSWITCH...........................................................................g
CENTERDIFFERENTIAL.............................................................................103CLUTCHHOUSINGASSEMBLY...............................................................DRIVE BEVEL GEAR ASSEMBLY;g
...... .......................................................DRIVENBEVELGEARASSEMBLY...................................a......................EXTENSIONHOUSINGASSEMBLY.........................................................;g
5Tf.jSPEEDSYNCHRONIZERASSEMBLY...............................................101
FRONTDlFFERENTlAL...............................................................................106
FRONTOUTPUTSHAFTASSEMBLY......................................................106
GENERALI~~~~MATN)N...............................................................,.,.......66INPUTSHAFTASSEMBLY........................................................................l~ER,“,EDlATEGEARASSMBLY..........................................................;;i
SERVICEADJUSTMENTPROCEDURES..................................................Drive Shaft Oil Seals Replacement......................................................;;Speedometer Cable Replacement.........................................................
Transaxle
Ojl Level lnspectlon..............................................................;l
Transaxle 011 R~pb33ment....................................................................79Transfer
OilSealReplacement.............................................................80
SHIFTLEVERASSEMBLY.........................................................................SHIFTRAILASSEMBLY............................................................................,z
SPECIALTOOLS.........................................................................................76
SPECIFICATIONS........................................................................................6g
GeneralSpecifications...........................................................................6g
Lubricants...............................................................................................75
SealantsandAdhesives........................................................................76
ServiceSpecifications............................................................................6gSnap Ring (for Adjustment) and Spacer...............................................7 o
TorqueSpecifications.............................................................................74
SPEEDOMETERGEARASSEMBLY..........................................................TRANSAXLE................................................................................................1:TRANSAXLEASSEMBLY...........................................................................86TRANSAXLE
CONTROL
.............................................................................TRANSFER...............................................................................................
g.._TRANSFERA!333lBLY.............................................................................,24
TRANSFERCASEADAPTERSUBASSEMBLY.......................................131TRANSFERCASESUBASSEMBLY.........................................................TR,,UBLES,,OO,,NG..................................................................................1;;

21-2MANUAL TRANSAXLE - General Information
MANUAL TRANSAXLE
GENERAL INFORMATION
NZlBAAP
F5M22 (4637 Engine)
Clutch housing
Bearing retainer
2nd speed gear
3rd soeedaear
5th speedsynchronizerassemblv
-----..-.IRear cover
5th speed inter-
mediate gear
Intermediate gear
SpacerOutput shaft
SpacerTransaxle case
\Dif ferential drive gear
Diffelential
Spacer
#&---- Drain plug
2060020

MANUAL TRANSAXLE - General Information214
F5M22 (4G63 Engine)
Clutch housing
Bearrin
‘. ;
lg retainer
2nd speed gear
1st speedgear
1 st-2ndspeed
synchro-
I,
nizerassembly
3rd speed gear
3rd-4th speed synchronizer assembly4th speed gear
5th speed gear
5th speed
/
synchronizerassembly
Rear cover
,Reverse gear.norse-preventron
device
SpacerOutput shaft
Spacer‘Differential drive gear
SpacerDrain plug
TFMOOI 1

21-4MANUAL TRANSAXLE - General Information
F5M33Clutch housing
Bearing retainer
2nd
1st speed
sPteed gear
3rd speed gear
ge’-
l--z& , I ii’Input shaft
3rd-4th speed synchronizer assembly
4th speed gear
I5th speed gear
1 st-2nd
speed
synchro-
nizerassembly
I
5th speed
/
synchronizerassembly
cRear cover
Reverse gear
noise-prevention
deviceIntermediate gear
- Outputshaft
‘Differential drive gear
Spacer
Drain plug
/Differentral
TFMOO25

MANUAL TRANSAXLE - Specifications
SPECIFICATIQNS
3ENERAL SPECIFICATIONS
ItemsModel
Applicable engine
TypeGear ratio
1 st2nd3rd
4th5th
Reverse
Final reduction ratio
Speedometer gear ratio (driven/drive)
Oil quantityliters (qts.)
SERVICE SPECIFICATIONShl22CBA
”
.,NZlCA-ASpecifications
1TF5M22-1
-VFWF5M22-2-VPZV
46374G63-DOHC
5-speed transaxle5-speed transaxle
floor shiftfloor shift
3.363
3.363
1.947
1.9471.285
1.285
0.9390.939
0.756
0.7563.0833.083
4.3224.322
29136291361.8 (1.9)1.8 (1.9)
F5M33-2-SPA!4G63-DOHC (Turbo)5-speed
trzinsaxlefloor shift.-~,3.090
1.833
1.217
0.888
0.7413.166
4.153
291362.2 (2.3)
ItemsStandard value
Transaxle
Input shaft end play
Input shaft front bearing end play
Input shaft rear bearing end play
Intermediate gear bearing end play
Intermediate gear preload
Output shaft preload
Differential
Differential case preload
Differential pinion backlash
LimitSpecifications
o-0.05 (O-.002)
0.01-0.12 (.0004-.005)
0.01-0.09 (.0004-.004)
0.01-0.14 (.0004-,006)
0.05-0.10 (.002-.004)
0.05-0.10 (.002-.004)
0.05-0.10 (.002-.004)
0.025-0.150 LOO1 -.006)mm (in.)
Synchronizer ring and clutch gear clearance0.5 (.02)

MANUAL TRANSAXLE - Specifications
Part name
Spacer
(For adjustment of differential case preload)
Spacer
(For adjustment of differential pinion backlash)
TORQUE SPECIFICATIONSThickness mm (in.)
1.22 f.0480)
1.25 (.0492)
0.75-0.82
(.0295-.0323)
0.83-0.92
(.0327-.0362)
0.93- 1 .oo
(.0366-.0394)
1.01-1.08
(.0398-.0425)
1.09-1.16
(.0429-.0457)Identification
symbol
GM
-
-
-
-Part No.
MA180862MA1
80866MA1 80875MA1 86876
Items
Nm
Shift lever to lever (A)
19-28
Lever (A) to bracket assembly
17-26
Drain plug
30-35Filler plug
30-35Starter motor mounting bolt
27-34
Transaxle bracket
60-80Shift lever knob
4.5-7.5
Shift cable and select cable to body9-14
Shift lever assembly to body
9-14
Automatic seat belt guide ring attaching bolt17-26
Clutch release cylinder mounting bolt
15-22
Clutch tube to transaxle assembly
15-22
Transaxle mount bracket to transaxle
60-80Shift cable and select cable to transaxle15-22
Under cover
9-13
Transaxle mounting bolt [12 mm (.47 in.) diameter
bolt143-55
Transaxle mounting bolt [IO mm (.40 in.) diameter
bolt130-35Transaxle mounting bolt
[8 mm (.31 in.) diameter bolt]IO-12Tie rod end to knuckle
24-35
Lower arm ball joint to knuckle
60-72Bell housing cover
IO-123ear cover bolt
15-223ackup light switch
30-35
loppet plug30-42
jpeedometer sleeve bolt3.0-5.0nput shaft lock nut
140-160ntermediate lock nut
gear
140-160
3everse idler gear shaft bolt
43-55
rransaxle case tightening bolt
35-42
stopper bracket bolt
15-22
qestrict ball assembly30-35
ft.lbs.
13-2012-18
22-25
22-25
20-2543-58
3-5
7-10
7-1012-19
11-16
11-1643-58
11-16
7-1032-39
22-25
7-9
17-25
43-52
7-9
11-1522-25
22-302.5-3.5
102-I 15
102-11532-39
26-3011-15
22-25