fuel MITSUBISHI ECLIPSE 1993 Workshop Manual

Partial BACKUPService Manual
.i’
GROUP INDEXNOSAl
LASER
TALON
1993
Volume-l
Engine, Chassis& Body
FOREWORDThis Service Manual has been prepared with the
latest service information available at the time of
publication. It is subdivided into various group
categories and each section contains diagnosis,
disassembly, repair, and installation procedures
along with complete specifications and tightening
references. Use of this manual will aid in properly
performing any
servicrng necessary to maintain or
restore the high levels of performance and reliabilitydesigned into these outstanding vehicles.
This BACKUP DSM manual IS to be used ONLY as a BACKUP. Please DO NOT REDISTRIBUTEWHOLE SECTIONS. This BACKUP was sold to you under the fact that you do indeed OWNa GENUINE DSM MANUAL. It CANNOT BE considered a REPLACEMENT (Unless your orlglnalmanual was lost or destroyed.)Please See
README.N or README.HTML for additional Information.
Thank you. G~mm~emymanual@hotma~l.com
CHRYSLER
CORPORATION
Chrysler Corporation reserves the right to make changes in design or tomake additions to or improvements in its products without imposingany obligations upon itself to install them on its products previouslymanufactured.Introduction and
Master
Troubleshooting.-I. . . . . . . . . . . . . . . . . . i
Lubrication and Maintenance . . . . . . . .El
Front Suspension. . . . . . . . . . . . . . . . . . . . . . . . . . . ..A..tiRear Axle
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..~...
Service’ Brakes- Parking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..~.....
Cooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..~.....~~..
Engine. . . . . . . . . . . . . . . . . . . . . . . . ..*..............................Intake and Exhaust
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fuel System
‘,,, .*. . . . . . . . . . . . . . . . . . ..*........................4Propeller Shaft
..,.....,....,.................m.......
Rear Suspension.*........s........................
ManualSteering-po,er.h. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..$\
ManualiTransaxle-Automatic:. . . . . , . . . . . . . . . . . . . . r+:,
Wheels and Tires_. .;,:.;*&i. . . . . . . . . . . . . . . . . . . . . . ..&......
j 8 .A$: >
Body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..*...**...
Heater & Air CondjtJoning ..,.. ,.,. . . ...’
EmissionControlSystems1. . . . . . . . . . . . . .
0 1992 Mitsubishi)L-.”:
Printed in U.S.A.

BODY
CONTENTS
,I
i
1AEROPARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
; CENTRAL DOOR LOCKING SYSTEM . . . . . . . . . . .68
’DOORASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
DOOR GLASS AND REGULATOR................
64
DOOR HANDLE AND LATCH.....................67QUARTER WINDOWGLASS..
...............
..i..59
REAR BUMPER........................................41
REARSEAT.........................................;..93
SEATBELT.............................................
94
SERVICE ADJUSTMENT PROCEDURES........30
Door Adjustment....................................31
Door Glass Adjustment............................31
Door Inside Handle Play Check...................31
Door Outside Handle Play Check................31
Floor PanInspection..............................
32
Fuel Filler Door Adjustment.......................30
Hood Adjustment...................................30
Liftgate Adjustment.................................30
Water Test...........................................
32
SPECIAL TOOLS....................*..........c......
5
SPECIFICATIONS.....................................2
General Specifications...........................;..2
Lubricants.............................................5
Sealants and Adhesives...........................5
Service Specifications..............................3
Torque Specifications..............................3
SUNROOF...............................................
77
TRIMS....................................................
85
TROUBLESHOOTING................................6
WINDOWGLASS.....................................52
WINDSHIELD...........................................56
DOORMIRROR........................................
70
DOOR
MOULDING AND
DRIP LINE WEATHERSTRIP........................
70
DOORRUNCHANNEL...............................
69
DOOR TRIM AND WATERPROOF FILM........
63
ELECTRIC REMOTE CONTROLLED
MIRRORSWITCH.....................................
71
FENDER..................................................
49
FLOORCONSOLE....................................
84
FRONTBUMPER......................................37
FRONTSEAT...........................................90
FUEL TANK FILLER DOOR.........................
36
GARNISHES............................................45
HEADLINING...........................................89
HOOD....................................................
33
INSTRUMENTPANEL.,..............................
79
Lll=l’GATE...............................................
35
LIFTGATE WINDOW GLASS......................60
LOOSEPANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
MOULDING.............................................
46
POWERWINDOW....................................65
N23AA--

._-_,. -/a,_ . . ._ :-. nkFiller Door
FUEL TANK FILLER DOOR
REMOVAL AND INSTALLATIONSERVICE POINTS OF REMOVAL17. REMOVAL OF
LIFTGATE STOPPER
Caution1. Never try to disassemble the
liigate gas spring crbum it.
2. Always bore a hole in the gas spring to
release the
interior gas before the spring is discarded.
SERVICE POINTS OF INSTALLATION14,APPLICATION OF GREASE TO
LIFTGATE LOCK RF-LEASE HANDLE/
10. LIFTGATE LATCH
Apply multipurpose grease to all moving parts
Grease: MOPAR Multipurpose Grease Part NO.
2932524 or equivalent
N23JAAa
Pre-removal Operation0 Removal of Rear Seat
Post-installation Operationl Installation of Rear Side Trim
Quarter Trim and Scuff Plate
(Refer to P.2385.)
0 Installation of Rear Seat
(Refer to P.23-93.)0 Fuel Filler Door Adjustment
(Refer to P.23-30.)Removal steps+a
1. Fuel filler door2. Fuel filler door hookWA0462
3. Release hatidle coverNOTEl * 4. Fuel filler door lock release handle(1) Reverse the removal procedures to reinstall.5. Fuel filler door lock release cable(2) +a : Refer to “Service Points of Installation”.
SERVICE POINTS OF INSTALLATION4.
APPLICATION OF GREASE TO FUEL FILLER,DOOR LOCK j
:(“‘: ,: : ,.-;gz/ :,; Apply multipurpose gre
:’ j:: -:l : :. ,;&r: &;iGrease: MOPARMu
; _