check engine MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 70: Pushing Plunger Downward To Fill Fuel

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9. Remove the lash adjuster from the container, then stand the lash adjuster with
its plunger at the top. Push the plunger firmly and check that it does not move.
NOTE: If the lash adjuster contracts or moves, repeat steps 7
through 9 again to fill it with diesel fuel completely.
Replace the lash adjuster if it still contracts or moves
after performing these steps.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 71: Removing Lash Adjuster From The Container And Checking Move

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10. Stand the lash adjuster upright to prevent diesel fuel from spilling out. Do not
allow the lash adjuster to become contaminated by dirt or other foreign matter.
Install the lash adjuster onto the engine as soon as possible.
CYLINDER HEAD AND VALVES REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

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.
2. Back off the bolts once and tighten them again to the specified torque in step 1.
INSPECTION CYLINDER HEAD 1. Check the cylinder head gasket surface for flatness by using a straightedge in
the directions of A through G shown in the illustration.
Standard value: 0.03 mm (0.0012 inch)
Limit: 0.2 mm (0.007 inch)
2. If the service limit is exceeded, correct to meet the specification.
Grinding limit: *0.2 mm (0.007 inch)
3. *If the service limit is exceeded, correct to meet the specification.
Cylinder head height (specification when new): 120 mm (4.7 inches)
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 82: Inspecting Cylinder Head To Meet Its Specification

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VALVE 1. Check the valve face for correct contact. If incorrect, reface using a valve
refacer. The valve should make a uniform contact with the seat at the center of
the valve face.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 83: Checking Valve Face And Margin

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2. If the margin exceeds the service minimum limit, replace the valve.
Standard value:
< Intake > 1.0 mm (0.04 inch)
< Exhaust > 1.2 mm (0.05 inch)
Minimum limit:
< Intake > 0.5 mm (0.02 inch)
< Exhaust > 0.7 mm (0.03 inch)
3. Measure the valve's total length. If the measurement is less than specified,
replace the valve.
Standard value:

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

VALVE SEAT RECONDITIONING PROCEDURE1. Correct to that the valve seat width and angle are as specified in the illustration.
Fig. 88: Identifying Valve Seat Specifications

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2. After correcting the valve seat, lap the valve and valve seat using lapping
compound. Then, check the valve stem projection.
VALVE SEAT REPLACEMENT PROCEDURE
CAUTION: Before correcting the valve seat, check the clearance
between the valve guide and valve and, if necessary,
replace the valve guide.CAUTION: Before replacing the valve seat, check the valve
guide and, if necessary, replace the valve guide.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Fig. 93: Removing/Installing Oil Pan And Oil Pump

to check for sliding condition.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 108: Installing Drain Plug Gaske
t
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INSPECTION OIL PUMP 1. Check the tip clearance.
Standard value: 0.06 - 0.18 mm (0.003 - 0.007 inch)
Fig. 109: Checking Tip Clearance

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2. Check the side clearance.
Standard value: 0.04 - 0.10 mm (0.002 - 0.003 inch)

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 110: Checking Side Clearance

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3. Check the body clearance.
Standard value: 0.10 - 0.18 mm (0.004 - 0.007 inch)
Limit: 0.35 mm (0.013 inch)

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 111: Checking Body Clearance

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PISTON AND CONNECTING ROD REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor