check engine MITSUBISHI ENDEAVOR 2004 Service Manual Online

cleaned regularly and kept separate from personal clothing. Where there is a risk of eye contact, eye protection should be worn i.e.
chemical goggles or face shields. In addition, an eye wash facility should be
provided. Obtain First Aid treatment immediately for open cuts and wounds. Wash regularly with soap and water to ensure all oil is removed, especially
before meals (skin cleansers and nail brushes will help). After cleaning, apply
lotion, etc., containing lanolin to replace natural skin oils is advised. Do not use gasoline, kerosene, diesel fuel, gas oil, thinner or solvents for
cleaning skin. Apply barrier creams before each work period to help clean the skin after
work. If skin disorders develop, obtain medical advice immediately.
SPECIAL TOOLS Fig. 1: Identifying Special Tool

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ON-VEHICLE SERVICE ENGINE OIL CHECK 1. Pull out the oil dipstick slowly and check that the oil level is within the marks
on the oil dipstick.
2. Check that the oil is not excessively dirty, that there is no coolant or gasoline
mixed in, and that it is sufficientl
y thick and sli
ppery.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Lubrication - Endeavor

Fig. 2: Checking Engine Oil Level

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ENGINE OIL REPLACEMENT 1. Start the engine and allow it to warm up until the temperature of the coolant
reaches 80 - 90°C (176 - 194°F).
2. Remove the engine oil filler cap.
3. Remove the drain plug to drain oil.
4. Install a new drain plug gasket so that it faces in the direction shown in the
illustration, and then tighten the drain plug to the specified torque.
Tightening torque: 39 +/- 5 N.m (29 +/- 3 ft-lb)
WARNING:Use care as oil could be hot.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Lubrication - Endeavor

Fig. 4: Identifying Engine Oils ILSAC Certification Symbol (Up To December 2003)

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Total quantity: 4.3 dm
3 (4.5 quarts)
6. Install the engine oil filler cap.
7. Check oil level.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Lubrication - Endeavor

Fig. 7: Applying Small Amount Of Engine Oil To O
-Ring Of New Oil
Filter

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Tightening torque: Approximately 1 turn [14 +/- 2 N m (124 +/-18 in-lb)]
8. Install the drain plug and refill engine oil. (Refer to ENGINE OIL
REPLACEMENT
.)
9. Rev the engine a few times, and check to be sure that no engine oil leaks from
the installation section of the oil filter.
ENGINE OIL PRESSURE CHECK
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Lubrication - Endeavor

Required Special Tool
:
MD998054: Engine Oil Pressure Switch Wrench
Fig. 8: Identifying Engine Oil Pressure Switch

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1. Check engine oil quantity.
2. Use special tool MD998054 to remove the engine oil pressure switch.
CAUTION: Since sealant is applied to the thread of the
engine oil pressure switch, take care not to
damage the engine oil pressure switch when
removing it.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Lubrication - Endeavor

3. Install the engine oil pressure gauge.
Fig. 9: Removing Terminal Of Oil Pressure Switch With Special Tool
(MD998054)

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4. Run the engine to warm it.
5. After the engine has been warmed up, check that engine oil pressure is within
NOTE: Remove the terminal of oil pressure switch where
special tool MD998054 is not fitted.NOTE: Use a 1/8 pipe thread adapter.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Lubrication - Endeavor

MD998715: Pins MD998767: Tensioner Pulley Wrench MD998769: Crankshaft Spacer
REMOVAL SERVICE POINTS << A >> TIMING BELT REMOVAL 1. Mark the belt running direction for reinstallation.
2. Loosen the tensioner pulley bolt, and then remove
the timing belt.
CAUTION: Water or oil on the belt shortens its life drasticall
y, so
the removed timing belt, sprocket, and tensioner
must be kept free from oil and water. These parts
should not be washed or immersed in solvent.
Replace parts if contaminated. If there is oil or water
on any part, check the front case oil seal, camshaft
oil seal, and water pump for leaks.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 28: Identifying Parts Of Engine Overhaul Timing Belt

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8. Check to see that the timin
g marks of all the s
prockets are in ali
gnment.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 29: Checking Timing Marks Of All The Sprockets Are In Alignment

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9. Rotate the crankshaft a quarter turn counterclockwise. Then rotate it back
clockwise to verify that all the timing marks are aligned.
10. Loosen the flange bolt securing the tensioner pulley, and then mount special
tool MD998767 and a torque wrench on the tensioner pulley.
11. Torque it to 4.4 N.m (39 in-lb) with the torque wrench.
12. While holding the tensioner pulley in position, tighten the flange bolt to the
specified torque.
Ti
ghtenin
g tor
que: 48+
/-6 N.m (35+
/-4 f
t-lb)

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 30: Holding The Tensioner Pulley In Position, Tighten The Flange Bolt

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13. Rotate the crankshaft two turns clockwise and leave it alone for approximately
five minutes.
14. Check to see whether the metal wire inserted when the auto-tensioner was
installed can be removed without any resistance.
If the metal wire can be removed without any resistance, it means that the belt
has a proper tension. Therefore, remove the metal wire. In this condition, check
that the rod protrusion of the auto-tensioner is within the standard value.
Standard value: 4.8 - 6.0 mm (0.19 - 0.24 inch)

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor