check engine MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
Q: Is the check result satisfactory?

YES:
Go to Step 2.
NO:
Repair the CAN bus lines (Refer to
CAN COMMUNICATION
SIGNAL TABLE
). Then go to Step 7 .
STEP 2. Recheck for diagnostic trouble code.

Recheck if the DTC is set.
1. Erase the DTC.
2. Turn the ignition switch to "ON" position.
3. Check if the DTC is set.
Q: Is the check result satisfactory?

YES:
It can be assumed that this malfunction is intermittent. Refer to
HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS
.
NO:
Go to Step 3.
STEP 3. Using scan tool MB991958, check data list item 01: interior
temperature sensor.

1. Connect scan tool MB991958 to the data link connector.
2. Start the engine.
3. Check the data list.
Item 01: Interior temperature sensor.
Check that the ambient tem
perature matches the dis
played value on
CAUTION: To prevent damage to scan tool MB991958,
always turn the ignition switch to the
"LOCK" (OFF) position before connecting or
disconnecting scan tool MB991958.

2004 Mitsubishi Endeavor LS
2004 HVAC Automatic Air Conditioning - Endeavor

components may be defective. If the immobilizer system has immobilized the
engine, MFI system DTC P0513 will be output. In this case, observe the
immobilizer system troubleshooting. INTRODUCTION TO IMMOBILIZER SYSTEM DIAGNOSIS < FROM TO JANUARY 2004 > The immobilizer system consists of the immobilizer-ECU, PCM, ignition key and
ignition key ring antenna. If the engine cannot be started by using a registered
ignition key, one of these components may be defective. If the immobilizer system
has immobilized the engine, MFI system DTC P0513 will be output. In this case,
observe the immobilizer system troubleshooting. IMMOBILIZER SYSTEM DIAGNOSTIC TROUBLESHOOTING STRATEGY Use the following steps to plan your diagnostic strategy.
1. Gather information about the problem from the customer.
2. Verify that the condition as described by the customer exists.
3. Check the vehicle for any immobilizer system DTCs.
4. If you cannot verify the condition and there are no immobilizer system DTCs,
the malfunction is intermittent. Refer to HOW TO COPE WITH
INTERMITTENT MALFUNCTIONS
.
5. If you can verify the condition but there are no immobilizer system DTCs, or
the system cannot communicate with scan tool MB991958, refer to
SYMPTOM CHART AND FIND THE FAULT
.
6. If there is an immobilizer system DTC, record the DTC, then erase it from the
memory using scan tool MB991958.
7. Recreate the immobilizer system DTC set conditions to see if the same
immobilizer system DTC will resets.
1. If the same immobilizer system DTC resets, perform the appropriate
diagnostic procedure. Refer to DIAGNOSTIC TROUBLE CODE
CHART
.
2. If the same immobilizer s
ystem DTC does not reset
, the malfunction is
CAUTION: The encrypted code should always be re-registered
when replacing the immobilizer-ECU.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Ignition Switch - Endeavor

DTC SET CONDITION
DTC 11 may be set if other ignition keys are in the vicinity of the vehicle as it
is being started. The transponder's encrypted code is not sent to the immobilizer-ECU
immediately after the ignition switch is turned to "ON" position.
TROUBLESHOOTING HINTS
Radio interference of the encrypted code Malfunction of the transponder Malfunction of the immobilizer-ECU.
DIAGNOSIS Required Special Tools:
MB991958: Scan Tool (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.) MB991827: MUT-III USB Cable MB991910: MUT-III Main Harness A
STEP 1. Check for presence of other key near the key in the ignition.
Q: Is there any other key near the key in the ignition?
YES: Move the other key well away from key being used. Retest the
system.
NO: Go to Step 2.
STEP 2. Check that the engine start using the spare ignition key which
encrypted code has been registered.
Q: Does the engine start using the spare ignition key for which the
encrypted code has been registered?
NOTE: DTC 11 is always set together with MFI system DTC P0513.
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Ignition Switch - Endeavor

TROUBLESHOOTING HINTS
Radio interference of the encrypted code Malfunction of the transponder Malfunction of the immobilizer-ECU
DIAGNOSIS Required Special Tools:
MB991958: Scan Tool (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.) MB991827: MUT-III USB Cable MB991910: MUT-III Main Harness A (Vehicles with CAN
communication system)
STEP 1. Check for presence of other key near the key in the ignition.
Q: Is there any other key near the key in the ignition?
YES: Move the other key well away from key being used. Retest the
system.
NO: Go to Step 2.
STEP 2. Check that the engine start using the spare ignition key which
encrypted code has been registered.
Q: Does the engine start using the spare ignition key for which the
encrypted code has been registered?
YES: Replace the ignition key that does not work. Then register the
password (secret code) and encrypted code. Retest the system.
NO: Go to Step 3.
STEP 3. Recheck for diagnosis trouble code.
1. Connect scan tool MB991958 to the data link connec
tor.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Ignition Switch - Endeavor

If none of the functions can be used, check the diagnostic trouble codes, and after
carrying out any necessary repairs, repeat the operation. If an incorrect password is
input five times in a row, the immobilizer-ECU judges that an unauthorized
operation is being attempted. Start-prevention mode will be set, and engine
operation will stop and all special functions will be disabled. If the ignition switch
is turned to "ON" position and left in that position for approximately 16 minutes,
"Unauthorized operation, start- prevention mode" will be cancelled. KEY ID REGISTRATION All ignition keys can be registered with scan tool MB991958. Additional ignition
keys can be registered with or without scan tool MB991958. REGISTRATION WITH THE SCAN TOOL 1. Connect scan tool MB991958 to the data link connec
tor.
CAUTION: To prevent damage to scan tool MB991958, always
turn the ignition switch to "LOCK" (OFF) position
before connecting or disconnecting scan tool
MB991958.
NOTE:
Before registration, check that no DTC code is set. If a
DTC code is set, resolve the problem beforehand. Using the key ID register function will cause all key IDs
that have been previously registered in the immobilizer-
ECU to be erased. All ke
ys need to be re
gistered. Those
which have been registered before should be on hand
before using this function.
If registering more than one key, do not disconnect
scan tool MB991958 halfway through the registration
process. After registering key IDs, check that the engine can be
started using all of the keys that have been registered.
If the engine will not start, refer to IMMOBILIZER SYSTEM DIAGNOSIS
.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Ignition Switch - Endeavor

Fig. 106: Displaying "Progress"

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
10. The number of keys currently registered will be displayed. To register an
additional key, replace the ignition key with the next key to be registered
within five seconds. Key ID registration screen will be displayed, then register
another key.
11. This completes the registration operation. Turn the ignition switch
"LOCK" (OFF) and leave it off for approximately ten seconds.
12. Check that the engine can be started with each of the ignition keys.
13. Check that the immobilizer s
ystem DTC and MFI s
ystem DTC did not set.
NOTE: A maximum of eight different keys can be registered.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Ignition Switch - Endeavor

Fig. 110: Displaying "Transponder ID Addition" (3 Of 3)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
8. This completes the registration operation. Turn the ignition switch
"LOCK" (OFF) and leave it off for approximately ten seconds.
9. Check that the engine can be started with each of the ignition keys.
10. Check that the immobilizer system DTC and MFI system DTC did not set.
11. If not DTC is shown, terminate scan tool MB991958.
12. Turn the ignition switch to "LOCK" (OFF) position.
13. Disconnect scan tool MB991958.
REGISTRATION OF ADDITIONAL KEY(S) WITHOUT USING THE SCAN TOOL
NOTE: A maximum of eight different keys can be registered.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Ignition Switch - Endeavor

If the scan tool is not available, new key(s) can be registered by operating two keys
which have been registered to the vehicle (A maximum of eight keys can be
registered to one vehicle). Follow the procedure below to register new key(s) to the
vehicle.
1. Turn "ON" the ignition switch by using the first registered key (key A), and
wait for five seconds.
2. Remove the first registered key (key A).
3. Insert the second registered ignition key (key B), and turn it to the ON position.
4. After approximately 10 seconds the immobilizer indicator will start blinking,
and then additional registration mode is entered.
5. Check the immobilizer indicator starts blinking, and then remove the second
re
gistered ke
y (key B).
NOTE: The registered key is the key that allows you to start the
engine.
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Ignition Switch - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
8. If a new ignition key is registered further, repeat steps 1 to 7 above.
A maximum of eight ignition keys can be registered to one vehicle (If you
attempt to register the ninth key, the immobilizer-ECU rejects the key). If any
of the following conditions are satisfied, the additional key registration mode
will terminate:
The immobilizer indicator starts blinking for more than 30 seconds. After the ignition key has been turned to the "LOCK" (OFF), the engine
control relay is turned off. The scan tool has started communicating with vehicle systems.
9. After the registration mode has terminated, the additionally registered key(s)
should allow you to start the engine.
TRANSPONDER LOCK CHECK Required Special Tools:
MB991958: Scan Tool (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.) MB991827: MUT-III USB Cable MB991910: MUT-III Main Harness A (Vehicles with CAN
communication system)
Follow the procedure below to judge if the ignition key can be overwritten (i.e. the
ignition key is correct) or not.
1. Connect the scan tool MB991958 to the data link connector. CAUTION: To prevent damage to scan tool MB991958, always
turn the ignition switch to "LOCK" (OFF) position
before connecting or disconnecting scan tool
MB991958.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Ignition Switch - Endeavor

Fig. 1: Ignition System Circuit Diagram

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SPECIAL TOOLS Fig. 2: Identifying Special Tool

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ON-VEHICLE SERVICE KNOCK CONTROL SYSTEM CHECK Check the knock sensor circuit if diagnostic trouble code, No. P0325 is shown.
Refer to DTC P0325: KNOCK SENSOR CIRCUIT MALFUNCTION
.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Ignition System - Endeavor