automatic MITSUBISHI GALANT 1989 Service Repair Manual

SERVICE BRAKES - G-Sensor
G-SENSOR
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Op
*Removal and Installation of Floor
Con-
(Refer to GROUP
52-Floor Console.)l Removal and Installation of Trunk
<1991,1992 models>
g-14 Nm
M35OVAA

9-14 Nm
G-sensor (front) removal steps
1. Wiring harness connector
2. G-sensor (front)
3. G-sensor bracket
G-sensor (rear) removal steps
4. Wiring harness connector
5. G-sensor cover
6. G-sensor (rear)
7. G-sensor bracket
NOTEThe * symbol indicates with automatic transaxle.
INSPECTION
(1) Place the sensor on a level surface, then check that there
is conductance between the terminals.
1 TSB Revision

36-2PARKING BRAKES - Specifications/Troubleshooting/Service Adjustment Procedures
SPECIFICATIONS
GENERAL SPECIFICATIONS
ItemsSpecifications
TypeMechanical brake acting on rear wheels
Parking brake lever typeLever type
Cable arrangementV-type
SERVICE SPECIFICATION
Items
Standard value
Parking brake lever stroke Specifications5-7 notches
TROUBLESHOOTING
Symptom
Probable cause Remedy
Poor parking brake
function +Worn brake pad Poor condition of brake pad surface Replace
Parking brake cable sticking
Auto-adjuster malfunction Adjust
Excessive parking brake lever stroke
Adjust the parking brake lever
stroke or check the parking
brake cable arrangement
I
i
!14A023C
SERVICE ADJUSTMENT PROCEDURES
PARKING BRAKE LEVER STROKE CHECKM~~FEAJ
1.Pull the parking brake lever with a force of approx. 200 N
(45 Ibs.), and count the number of notches.
Caution
The 200 N (45 Ibs.) force of the parking brake lever must
be strictly observed.
Standard value: 5-7 notches
2.If the parking brake lever stroke is not the standard value,
adjust as described below.
(1) Remove the carpet in the floor console.
(2) Loosen the adjusting nut to the end of the cable rod,
thus freeing the parking brake cable.
(3) With the engine idling, firmly depress the brake pedal
five or six times and confirm that the pedal stroke stops
changing.
NOTE
If the pedal stroke stops changing, it indicates that the
automatic adjusting mechanism has functioned proper- ly to adjust the clearance
b&ween’the pads and the
disc to the correct value.
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PARKING BRAKES - Service Adiustment Procedures36-3
(4) Check to be sure that the clearance between the
stopper and the parking brake lever at the caliper side is
as shown in the figure.
NOTE
If the clearance between the parking brake lever and
the stopper exceeds 2 mm
(078 in.), the probable
causes are brake cable sticking, improper wiring, or a
malfunction of the automatic adjuster (within the rear
brake caliper), so it is necessary to check the parking
brake cable and to disassemble and check the rear
brake caliper.
(5) Turn the adjusting nut to adjust the parking brake lever stroke to within the standard value range.
Caution
If the number of brake lever notches engaged is less
than the standard value, the cable has been pulled excessively, and failure of the automatic adjuster
mechanism will result. Be sure to adjust it to within
the standard value.
(6) After making the adjustment, check to be sure that there is no play between the adjusting nut and the pin.
Also check to be sure that the adjusting nut is securely held at the nut holder.
(7) After adjusting the lever stroke, jack up the rear of the
vehicle.
(8) With the parking brake lever in the released position,
turn the rear wheel to confirm that the rear brakes are
not dragging.
PARKING BRAKE SWITCH CHECK M3SFDAB
(1) Disconnect the connector of the parking brake switch, and connect an ohmmeter to the parking brake switch and the
switch installation bolt.
(2) The parking brake switch is good if there is continuity when the parking brake lever is pulled and there is no continuity
when it is returned.
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I

36-6PARKING BRAKES - Parking Brake Cable
Identification mark
14A0441
SERVICE POINTS OF INSTALLATIONWXDAE
8. INSTALLATION OF PARKING BRAKE CABLE Check the parking brake cables for an identification mark
and install as appropriate on the left and right sides.
Item Identifica-
tion mark Left
Yellow
Green None
Red*
Blue*
1 Right 1 Orange BrownIWhiteI I
Yellow green* I
Green*
NOTE*: Vehicles with automatic seat belt
4. INSTALLATION OF CABLE END
(1) Connect the cable end to the brake shoe assembly.
(2) Install the brake shoe assembly.
(3) Turn the brake shoe adjuster to adjust the outside diameter of brake shoe to the specified value.
NOTE
Adjusting the outside diameter of brake shoe to thespecified value will facilitate adjustment of the shoe
clearance. .‘,,

I.**i:,1;q ,.’
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ALPHABETICAL INDEX1
A
ABS
Checking by the ABS Warnrng Light................
. 35-68-l
Troubleshooting ...........................
35-l 5-l
ABS POWER RELAY, Chec
k 35-74-l
ACCELERATOR CABLE
Inspection and Adjustment
13-398-l
Inspection and Adjustment ........ 13-329-l
ACCELERATOR SWITCH, Inspection and Adjustment 13-329-I
A/C COMPRESSOR CLUTCH RELAY
On-vehicle Inspection
.............
. 13-285-l
On-vehrcle
Inspection
.........
. 13-83-t
On-vehicle Inspection
......
. 13-176-l
ACTIVE-ECS ON-BOARD DIAGNOSTIC, Check......

. 338-88-I
ACTIVE-ECS RELAY.......................

. 338-141
-I
ACTIVE-ECS SENSOR....

.
...... ............ 338-138-I
ACTIVE-ECS SYSTEM
Checking by Using Alarm Light
.................
. 338-87-I
Operation Check ........................... 338-90-I
AERO PARTS..

.
........................... 51-18-l
AIR CLEANER...............................

. 15-9-I
AIR CLEANER ELEMENT
Inspection and Replacement
....................
. 15-6-l
Maintenance .......................... 00-39-l
AIR COMPRESSOR..........................

. 338-125-I
AIR CONDITIONING SWITCH
Emission control
...........................
.
17-21 -I
Heater, Air
Conditionrng
and Ventilation .............. 55-29-l
On-vehicle Inspection ................. 13-285-l
On-vehicle Inspection
...........
. 13-83-l
On-vehicle Inspection

..........
. 13-176-l
AIR TUBE..............

.
....................... 338-133-I
ALARM LIGHT, Check. ......................... 338-87-I
ALARM SYSTEM, Theft ..........................
54-165-11
ALIGNMENT
Front Wheel, Adjustment .......................
. 33A-5-l
Rear
Wheel, inspection ..................
. 34-23-l
Rear Wheel, Inspection
....................
. 34-5-l
ANTENNA ......................................
54-153-11
ANTI-LOCK BRAKING SYSTEM, Troubleshooting .........
.
35-15-1
ARM
Lower
......................
. 338-103-I
Lower Suspension>......................
.
33A-10-I
Lower
................... 34-28-l
Torsion
................
.
338-l 19-l
Torsion Suspension-FWD>
...................34-l 5-lTrailing
................. 34-31-l
Upper
.................. 34-28-l
AUDIO
SYSTEM................

.
.................
54-l 12-11
AUTO-CRUISE CONTROL. ..........................
. 13-408-I
AUTO-CRUISE CONTROL INDIVIDUAL PARTS, inspection..

. 13-401-I
AUTO-CRUISE CONTROL SYSTEM...................

. 13-332-l
AUTO-CRUISE CONTROL SYSTEM, Inspection..........

. 13-397-l
AUTOMATIC TRANSAXLE, Maintenance ................. 00-43-I
AXLE
Rear, Maintenance
...............................
. 00-45-I
Torsion
........................
.
338-l 19-l
Torsion .....

.
......................... 34-15-l
AXLE HUB
Rear
Disc Brakes> ...................... 27-8-l
Rear CFWD-Rear
Drum Brakes> ................... 27-6-l
AXLE SHAFT ..............................

.
27-17-1
B
BACKLASH. Total, Rear Axle, Check ............
. 27-15-l
BALL JOINT
Rotation Starting Torque Check ...................... 378-8-I
Tie Rod End, Staning Torque Check .................. 37A-15-l
Tie Rod End, Variation Check ....................... 37A-15-l
BALL JOINT SEALS, Maintenance ..................... 00-45-I
BAR
Stabilizer ....................

. 338-106-I
Stabilizer
...................
. 33A-13-l
Stabilizer Suspension-AWD>...............
. 34-37-l
BAROMETRIC PRESSURE SENSOR
On-vehicle Inspection
................
. 13-266-l
On-vehicle Inspection
13-53-l
On-vehicle Inspection
..........
. 13-154-l
BASIC IDLE SPEED
Adjustment
...........................
. 13-245-l
Adjustment
..................... 13-33-l
Adjustment
...................
. 13-133-l
BATTERY.........................................

.
54-2-11
BATTERY, Flat Remedy.
.............................
. 35-75-l
BEARING
Wheel, Adjustment ................

. 338-87-I
Wheel, Adjustment ............. 33A-5-l
BELT
Drive, Compressor, Adjustment
....................
. 55-17-l
Drive (For Water Pump and Generator), Maintenance ..... 00-41-I
Drive, Tension Adjustment ................. 11-61-I
Drive, Tension Adjustment ................. 11-12-l
Seat..........................................

. 52-39-l
Timing ...................... ......... 11-80-I
Timing................................

. 11-34-l
Timing, Maintenance ............................... 00-40-I
Timing, Tension Adjustment ................ 11-10-I
BLEEDING
Clutch
..........................................
. 21-6-l
4ws...........................................

. 370-4-I
Service Brakes. .................................. 35-57-l
Steering ........................................ 37A-22-l
BLOWER..........................................

. 55-32-l
BOOSTER
Brake
.........................................
. 35-85-l
Brake, Operating Inspection ......................... 35-54-l
BOOST METER, On-vehicle Inspection ... 13-311-l
BOOTS, Drive Shaft, Maintenance ....................... 00-45-I
BRAKE
Disc, Front
......................................
. 35-94-l
Disc, Rear.....................................

.
35-l 14-l
BRAKE BOOSTER
...................................
. 35-85-l
BRAKE BOOSTER, Operating Inspection .................. 35-54-l
BRAKE DISC
Front, Run-out Check.
.............................
. 35-63-l
Front, Run-out Correction ........................... 35-64-l
Front, Thickness Check ............................. 35-65-l
Rear, Run-out Check ............................... 35-66-l
Rear, Run-out Correction. ........................... 35-66-l
Rear, Thickness Check............................

. 35-66-l
BRAKE DRUM, tnside
Diameter, Check ................... 35-67-l
BRAKE FLUID LEVEL SENSOR, Check...................

. 35-54-l
BRAKE FLUID PRESSURE SWITCH
AWD-ABS (Up to 1991 Models)
....................
.
35-133-l
AWD-ABS
(Up to 1991 models), Check ...............
. 35-75-l
BRAKE HOSES, Maintenance ........................... 06-45-t
BRAKELINE
........................................
35-87-l

10ALPHABETICAL INDEX
THERMOSTAT
.............................
.
14-13-I
THICKNESS
Brake Lining, Check
............................
. 35-67-l
Front Brake Disc, Check.......................

. 35-65-l
Rear Brake Disc, Check........................

. 35-66-l
THROTTLE BODY (THROTTLE VALVE AREA)Cleaning
.........................
.
13-248-l
Cleaning
....................
.
13-35-I
Cleaning
....................
.
13-136-l
THROTTLE POSITION SENSOR
Adjustment
..........................
.
23-92-l
Adjustment ........................ 13-248-l
Adjustment
.....................
.
13-35-l
Adjustment
.................
.
13-136-1On-vehicle Inspection
..................
.
13-270-I
On-vehicle
Inspectron ............
.
13-57-l
On-vehicle Inspection
..........
.
13-157-l
TIE ROD END BALL JOINT
Startrng Torque Check.
.......................
. 37A-15-l
Variation Check .............................. 37A-15-l
TIMER. Defogger ..................................
54-164-11TIMING lgnition,Ad)ustment

......................
16-40-11Ignition, Adjustment .....................
.
16-39-11TIMING BELT
DOH

C
............................... 11-80-I
Maintenance ................................... 00-40-l
SOHC. .............. ............... 11-34-I
Tension Adjustment .................... 11-10-I
TIRE ...
..........
...........................
31-5-lTIRE, Wear Check ........
.
........................ 31-4-I
TIRE INFLATION PRESSURE, Check...................31-4-1TORSION ARM
Active-ECS
................................
.
338-l 19-lRear Suspension ........................

.
34-15-1
TORSION AXLE
Active-ECS
...................................
.
338-l 19-l
Rear Suspensron .......................

.
34-15-1
TORSION BAR, Trunk Lid, Adjustment
..................
. 42-51-f
TOTAL BACKLASH. Rear Axle.
Check ...........
.
27-15-I
TRAILING ARM
.........................
.
34-31 -ITRANSAXLE
Automatic ..........................

. 23-105-I
Automatic
.......................
.
23-101-I
Automatic. Maintenance .........................
00-43-1Manual Manual......... 22-20-I..I:.::: :::::.:::I::, 1:. 22-10-1
Manual. Maintenance
.......................
.
go-42-i
TRANSAXLE CONTROL
A/T
.......................................... 23-94-i
MIT ..................................
22-19-f
MIT .................................
.
22-6-l
TRANSAXLE FLUID
Level
hSp?CtiOn
.................................
23-82-lReplacement ...................................
.
23-82-f
TRANSAXLE MOUNTING..............................

. 32-5-t
TRANSAXLE OIL
Replacement 22-18-1OIL, Replacement ........................: :............
TRANSAXLE OIL COOLER HOSES............

.
: : : :
..........
23212;;:;
TRANSAXLE OIL LEVEL
Inspection .............................

. 22-17-l
Inspection
...............................
. 22-4-l
TRANSFER
A/

T
....................................... 23-108-IM/T-AWD
....................................... 22-23-l
TRANSFER OIL, Replacement .......................... 23-82-l
TRANSFER OIL Level Inspection ........................ 23-82-l
TRANSFER OIL SEAL, Replacement
............
.
22-19-l
TRANSISTOR, Ignition Power, On-vehicle Inspection ........................................ 13-302-I
TRIM
Door, Front ...................................... 42-76-l
Door, Rear.....................................

.
42-78-l
Interior ......................................... 52-33-l
TRUNK LID......................................

.
42-57-l
TRUNK LID, Adjustment .............................. 42-50-I
TRUNK LID TORSION BAR, Adjustment ................... 42-51-I
TUBE, air.......................................

.
338-133-I
TUBING, Handling ................................... 55-22-l
TURBOCHARGER...................................
15-24-l
TURBOCHARGER BYPASS VALVE,
Inspection.
..............15-8-ITURBOCHARGER SUPERCHARGING PRESSURE, Inspection 15-7-l
TURBOCHARGER WASTE GATE SOLENOID
Inspection
.......................................
.
15-8-l
On-vehicle Inspection .............. 13-309-t
U
UPPER ARM
34-28-l
v
VACUUM
EGR Valve Control ...............................
. 17-26-l
Manifold Inspection ..................... 11-60-I
Manifold Inspection .......................
1 l-9-l
Purge Port ...................................... 17-19-l
VACUUM HOSES ................................... 17-4-l
VACUUM HOSES, Routing .............................. 17-4-I
VALVE
Bypass, Turbocharger, Inspection ...................... 15-8-l
Check, Operation Check ........................... 35-54-l
Control ......................................... 378-12-I
Delay, Check
.......................
.
35-74-l
EGR...........................................

.
17-27-l
Fuel Tank Pressure control ..........................
17-21-1Positive Crankcase Ventilation (PCV). Inspection........
. 17-14-l
Proportioning, Function Test ......................... 35-56-l
Purge Control ........................... 17-20-I
Thermal Vacuum ...................... 17-27-I
VAPOR LINE
DOHC-AWD .................................... 13-326-I
DOHC-FWD....................................

. 13-324-l
SOHC-8VALVE
..................................
13-I 13-l SOHC-16VALVE
................................. 13-195-I
V-BELT, Tension Check ............................... 37A-21-l
VEHICLE HEIGHT, Normal, Check and Adjustment ......... 33B-88-l
VEHICLE SPEED SENSOR
On-vehicle Inspection
..................
. 13-284-l
On-vehicle Inspection
13-80-I
On-vehicle Inspection
..........
.
13-173-l
VENTILATION SYSTEM
Crankcase, Inspection .............................. 17-14-I
Positive Crankcase ................................ 17-13-I
VENTILATORS
Air Inlet and Air Outlet
.............................
. 55-56-l
Instrument Panel and Floor .......................... 55-55-l
VOLUME AIR FLOW SENSOR
Emission Control .................................. 17-21-I