sensor MITSUBISHI GALANT 1989 Service Repair Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1989, Model line: GALANT, Model: MITSUBISHI GALANT 1989Pages: 1273, PDF Size: 37.62 MB
Page 522 of 1273

13-380AUTO-CRUISE CONTROL SYSTEM - Troubleshooting
CIRCUIT DIAGRAM (CONTINUED)
AUTO-CRUISECONTROL UNITc-01
--
-
I __--___--
--
(SOHC)-? r--------(DOHC>
I I
7---------------------,~
c3
c
6_--es-
0c3
I:
t-
IDLE SPEEDCONTROL MOTOR
POSITION SENSOR
B-02-2j-xeJjT4Tsfiiap,,4,.
,,%!LEPOSITION
I“1 "4k!3"' 6~
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I II I
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TSB
Revision WI
c-12CONTROL
UNIT
Page 535 of 1273

AUTO-CRUISE CONTROL SYSTEM - Troubleshooting
13-393
AUTO-CRUISECONTROL UNIT C-01
I__-_-_-____l-‘--------l(SOHC)I 0
-I-I I
(DOHC)
I I
A
v5
st,,s------------------
-
c-07-1
2
I1
i
‘6
"4
w
__I ,7
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I,
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I II I
1 I
tx.
IDLE SPEEDCONTROL MOTORPOSITION SENSOR
B-02-2(~@@zjijg# ,,4
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Y5Y4J
5 1cJ
,,s7
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c-07-1---._---
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MFIc-12CONTROLUNIT
KX35-AC-HlSSW-NY
1 TSB Revision
Page 547 of 1273

AUTO-CRUISE CONTROL SYSTEM - Sewice Adjustment Procedures
ECU connector terminals
19171513ll><7531
2018161412 101 98642
16A1060
ELECTRONIC CONTROL UNIT (ECU) SIGNAL CIRCUIT
CHECK
Disconnect the connector of the ECU, and then check at the
body side wiring harness according to the chart below.
IG SW: Ignition switch
MAIN SW: Main switch
OD SMI: Overdrive switch
Termi-~ Connection or mea-
nal
~
sured part Measure-
Tester con-
ment item nection
Check conditions
Standard
I-
I-
1 ~
Actuator (motor) Resistance1 - “‘2Actuator selector Approx. 120
(Fully closed position)
1
2
3I Stop light switchVoltage3-Ground ~
IG S/W ON, Main SW O
N
Battery positive
~
(for auto-cruise ~
control cancellation)
j )
i (Don’t press brake pedal.)j voltage
and actuator (clutch)I Press brake pedal after checkingBattery positive
5 1 Power supply (MAIN)
/ above.voltage -0V
Voltage5-Ground
1 IG S/W
ON, Main S/W ONBattery positive
voltage
6None-i -i-
7 1
Power supply (IGz)Voltag
e
7-GroundIG SfW O
N
Battery positive
voltage
8*z ~
On-board diagnostic--i- -
TSB Revision
9Accelerator pedal Voltageg-GroundIG SW O
N
Battery positive
switch
(Accelerator pedal free)voltage
1 Press accelerator pedal after/ Battery positive
II checking above.[voltage -0V
IO I Vehicle speed sensor
Voltage1 O-Ground’ W
ith the ignition key at the ON
’ ~
4 voltage
position, slowly turn the speedom- changes/
ca-
eter cable. ble
rotation
11SET switch
Continuity1 l-Ground ’ SET switch ON (Press) Continuity
SET switch OFF (Release) No continuity
12OD switch
13RESUME switch 1
Voltage
Continuity
12-GroundIG SNV ON OD SW ON position
Battery positive
voltage
OD
SW OFF position ~
OV
13-Ground ~
RESUME switch ON (Turn) Continuity
; RESUME switch OFF (Release)
No continuity
14’2 ~
4 A/T control module( -/- I- !
-
I/15 1 Stop light switch load
~
Voltage15-Ground’ Press the brake pedal.Battery positiveside/voltage
16 j Ground
Continuity1 16-GroundAt all times ~
Continuity
Page 548 of 1273

13-406AUTO-CRUISE CONTROL SYSTEM - Service A&tment ~mcec~ure~
Termi-
nal
17
18
19
20
l-
it
L
Connection of mea-
sured part Park/neutral position
switch (P, N)
T
f
+
Stop light switch
power supply side
Continuity ~
17-Ground
1
.~.~.~ ~.-. _ - ~~- -~/Voltage)
18-Ground
~~
____~ _~ ~.. ----+--.. .-~
Clutch pedal position
Voltage1 1 g-Groundswitch
Measure-1
Tester
ment item 1
connection
Ground
1 ~
Continuity ~
20-Ground
-Conrroljunitj I! @jIII LNOtOMl ‘-r’
+-j-
--J--L--
Actuator motor
03R0210
Check conditionsStandard
“P” or “N” rangeContinuity
Other than “P” or “N” range
,No continui-
v
At all timesj Battery positive
IG S/W
ON
Clutch pedal position switch OFF
At all times/ Continuity 1
NOTE
1. As shown by the “1 symbol, the limit switch within the
actuator will become as shown in the figure at the left if
the. actuator selector is at the fully closed position when
the resistance between terminals No.
1 and No. 2 i
s
measured; for that reason, after checking the polarity of
the tester, the tester’s probe should be connected so that
current flows from the No. 1 terminal to the No. 2
terminal.
2.For terminals No. 8 and 14 indicated by the “2
symbol, it is
necessary to check individual terminal voltages with the
ECU’s harness connector connected and with the ignition
switch ON.
(1) The
No.8 terminal is normal if the diagnostic trouble
code can be confirmed. (Refer to
P.13-361.)
(2) The No. 14 terminal is normal if there is approximately
12V with the auto-cruise control system not functioning
and the overdrive switch switched ON. (Refer to
P. 13-349.)
VEHICLE-SPEED SENSOR INSPECTION
Refer to GROUP
54-Meters and Gauges for checking of
vehicle speed sensor.
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Page 549 of 1273

AUTO-CRUISE CONTROL SYSTEM - Setice Adjustment procedures13-407
=\
07A005.1
Controlvalve
L2
07AOO50
AUTO-CRUISE CONTROL VACUUM PUMP INSPECTION
Inspection of solenoid valves (control valve, release valve)
(1) Remove the auto-cruise control vacuum pump connector.
(2) Measure the resistance value between terminals
0-0
and between 0-0.
Standard value: 50-60 Q
(3) Check that the solenoid valve makes an operating noise
when batten/ voltage is impressed between terminals
0-0 and between 0-0.
(4) If there is a malfunction of the solenoid valve, replace the
auto-cruise control vacuum pump assembly.
Motor inspection
(1) Remove the auto-cruise control vacuum pump connector.
(2) Check that the motor revolves when battery voltage is impressed between terminals
@-0.
TSB Revision ACTUATOR INSPECTION
(1) Remove the actuator.
(2) Apply negative pressure to the actuator with the vacuum pump and check that the holder moves more than 35 mm
(1.38 in.). In addition, check that there is no change in the
position of the holder when negative pressure is main-
tained in that condition.
(3) First install the actuator and then inspect and adjust the cruise control cable (Refer to
P.13-394.)
VEHICLE-SPEED SENSOR INSPECTION
Refer to GROUP
54-Meters and Gauges for checking of
vehicle speed sensor.
ACCELERATOR SWITCH INSPECTION
Refer to GROUP
23-Troubleshooting.
Page 550 of 1273

13-408AUTO-CRUISE CONTROL SYSTEM - Auto-cruise Control
AUTO-CRUISE CONTROL
REMOVAL AND INSTALLATION
1
Nm3-4 ft.lbs.
Post-installation Operationa Accelerator Cable Adwstment (Referto P. 13-398.)
,**.“qy “y ,,,,ezls:’ 3 -. .- ,*%L’J
01
,\@&&,
-<28- E+c- - - --.c,
T
$$y= *g i ;g+j$T
-3
18
Removal steps of actuator
1. Protector
2. Accelerator cable B adjusting nut
3. Accelerator cable A adjusting nut
4. Actuator side inner cable 5. Actuator connector
6. Actuator
7. Air hoses
8. Bracket
Removal steps of sensor and switches 9. Accelerator switch
10. Stop light switch11. Clutch pedal position switch
12. Park/neutral position switch
13. Vehicle speed sensor (Refer to GROUP
54-Met&sand Gauges.)
14. Auto-cruise control switch (Refer to GROUP
54-Column Switch.)
Removal steps of control unit
15. Instrument under cover
16. Lap shower duct and foot shower nozzle
17. Control unit
18. Auto-cruise control indicator light (Refer to
GROUP
54-Meters and Gauges.)
9’ -L.-lI I07A0024
falQA0237
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Page 551 of 1273

AUTO-CRUISE CONTROL SYSTEM - Auto-cruise Control
*Accelerator Cable Adjustment
Removal steps of actuator
1. Link protector
2. Throttle cable
3. Accelerator cable
4. Auto-cruise control cable
5. Auto-cruise pump connector
l * 6. Vacuum hose7. Link assembly
8. Pump bracket
9. Auto-cruise pump assembly
IO. Auto-cruise bracket11, Actuator bracket
12. Auto-cruise actuator
1307AOO58
9-14 Nm7- 10 ftlbs.
21
19AO237
Removal steps of sensor and switches
13. Accelerator switch
15. Clutch pedal position switch
16. Park/neutral position switch
17. Vehicle speed sensor (Refer to GROUP
54-Meters and Gauges.)18. Auto-cruise control switch (Refer to GROUP 54-Column Switch.)
Removal steps of control unit
19. Instrument under cover
20. Lap shower duct and foot shower nozzle
21. Control unit
22. Auto-cruise control indicator light (Refer to
GROUP 54-Meters and Gauges.)
TSB Revision
.-
Page 553 of 1273

14-1
COOLING
ENGINE COOLANT TEMPERATURE GAUGE
UNIT, ENGINE COOLANT
TEMPERATURE SENSOR AND ENGINE
COOLANT TEMPERATURE
SWITCH.............
31
RADIATOR ....................................................... 9
RADIATOR FAN MOTOR ASSEMBLY ..........
12
SERVICE ADJUSTMENT PROCEDURES..
.....
8
Engine Coolant Concentration Test .............
8
Engine Coolant LeakCheck
........................8
Engine Coolant
Replacement .......................
8
Radiator Cap Pressure Test .........................
8
SPECIAL TOOL................................................5
SPECIFICATIONS .............................................
2
General Specifications ..................................
2
Lubricant
....................................................... 4
CONTENTS
IM14AA-
Sealant. . . . . . . . . . . . . ..__...........’ . . . . . . . . . . . . . \
. . . . . .._.........4
ServiceSpecifications . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Torque
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
THERMOSTAT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . . . . . . . . . .13
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. .5
No rise in temperature
Overheat
WATER HOSE AND WATER PIPE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
WATER HOSE AND WATER PIPE
WATER HOSE AND WATER PIPE
. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..a.....23
WATER PUMP
WATER PUMP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Page 554 of 1273

14-2
COOLING- Specifications
SPECIFICATIONS
GENERAL SPECIFICATIONS
MlICA-
Items
Cooling method Specifications
Water-cooled, pressurized, forced circulation
with electrical fan
Radiator Type
Radiator fan motor Type
Water pump Type
Thermostat Type
Identification mark
Drive belt Type
.Engine coolant temperature gauge unit
Type
Engine coolant temperature sensor (Engine control) Type
Air conditioning engine coolant temperature switch
Engine coolant temperature switch
* . . .SOHC 1 GVALVE
Pressurized corrugated fin type
Direct current ferrite type
Centrifugal impeller type
Wax pellet type with jiggle valve 88 (Stamped on flange), *82 (Stamped on flange)
V-ribbed belt
Thermistor type
Thermrstor type
Thermistor type
Thermistor type
SERVICE SPECIFICATIONS
MlOCB-
Items
Standard value Range of coolant antifreeze concentration
Thermostat Valve opening
temperature of thermostat Full-opening
temperature of thermostat
Opening pressure of radiator cap high pressure valve Therm0
sensor (on radiator)
Operating temperature OFF
+ ON
ON
+ OFF
* . . .SOHC 1 GVALVE
Specifications
% 30-60
“C (“F)88 (IgO), *82 (180)
T (OF)100 (212) or more, *95 (203) or more
kPa (psi) 75-105 (11-15
)
“C (“F) 82-88 (180-190)
“C (“F) 78-84 (172-183
)
TSB Revision
Page 555 of 1273

COOLING- Specifications14-3
Items Specifications
Engine coolant temperature gauge unit ResistanceAt
70°C (158°F)n 104f13.5
Engine coolant temperature sensor (Engine control) ResistanceAt
20°C (68°F)kQ 2.45 f 0.24
At 80°C (176°F)Q 296+32
Air conditioning engine coolant temperature switch
ON
+ OFF operating temperature“C (“F) 112-118 (234-244
)
Engine coolant temperature switch
(Air conditioning or A/T control)
OFF
+ ON operating temperature“C (“F) 100-104 (212-219
)
Limit
Opening pressure of radiator cap high pressure valvekPa (psi) 65 (9.2)
TORQUE SPECIFICATIONS
MWCG-
ItemsNm ft.lbs.
Radiator upper insulator 9-14
7-10
Reserve tank, bracket installation bolt9-1
4
7-10
Thermosensor to radiator35
25
Automatic transaxle oil coole: hose cramp 4-
6
3-4
Automatic transaxle oil cooler hose mounting bolt 3-5
2-4
Water outlet fitting bolts
17-2012-14
Water inlet fitting bolts
IO-157-10
Engine mount insulator nut (large)60-8043-58
Engine mount insulator nut (small)
\ 30-4022-29
Engine mount bracket to engine
50-6536-47
Bracket between engine mount bracket and engine 17-26
12-19
Water pump installation bolt Bolt head mark “4T”
12-15
9-l 1
Bolt head mark “7T”20-2714-20
dater pump pulley bolt8-106-
7
Jamper pulley, crankshaft pulley20-3014-22
Timing belt front upper cover installation bolt
IO-127-
9
Timing belt front lower cover installation bolt
IO-127-
9
Crankshaft
sprocket installation bolt
110-13080-94
Timing belt B tensioner 15-2211-16
Tension pulley bracket for air conditioning
23-2717-20
Automatic tensioner installation bolt20-2714-20
Tensioner pulley installation bolt43-5531-40
Oil level gauge 12-159-l 1
Front exhaust pipe to exhaust manifold
Front exhaust pipe bracket
30-4022-29
Exhaust manifold cover (A), (B)
9-11
Heat protector
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