check engine light MITSUBISHI GALANT 1989 Service Owner's Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1989, Model line: GALANT, Model: MITSUBISHI GALANT 1989Pages: 1273, PDF Size: 37.62 MB
Page 250 of 1273

13-108 FUEL SYSTEM
TermrnalNo.
64
__-
53
15
58
59
Check Item
Check engine/
malfunction
Indicator lamp
EGR solenoid
EGR temperature
sensor Idle speed control
motor
(Contraction) Idle speed control
motor
(Expansion)
II
dle speed controlrnotor positions
;ensor
Check
condrtron (Engrne state)
lgnrtron swatch: OFF - ON
lgnrtron swatch: ON
Engine: After warming
up, raprdly press the
accelerator pedal from the rdlrng state.
lgnrtronSensor temperature of 50°C (122°F)swrtch,ONSensor temperature of 100°C (2 12°F)
Ignition swatch:15 seconds have elapsed since the IgnitlOnswitch was turned on.
Ignition switch:Soon after the ignitron switch is turned on.
gnition switch:15 seconds have elapsed since the ignitionswitch was turned on.
Standardvalue
o-3v
9’- 13v(After several
minutes have
elapsed)
B+
It temporarily
drops slightly
from
B+.
3.6-4.4v
2.2- 3.OV 4V or higher
(:emporarily)
o-1v
4V or higher
(:emporarily)
o-
IV
1.2V or higher
A- 1.1v
qemarks
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Page 262 of 1273

13-120FUEL SYSTEM
CHH;K
ENGINE/MALFUNCTION INDICATOR
Among the on-board diagnostic items, a check engine/mal-
function indicator lamp comes on to notify the driver
of the
emission control items when an irregurality is detected. However, when an irregular signal returns to normal and the
engine control module judges that it has returned to normal,
the check engine/malfunction indicator lamp goes out. Moreover, when the ignition switch is turned off, the light goes
Check engine/malfunctionout. Even if the ignition switch is turned on again, the light doesindicator lamp68A.0093not come on until the irregularity is detected.
Here, immediately after the ignition switch is turn on, the
check engine/malfunction indicator lamp is lit for 5 seconds to indicate that the check engine/malfunction indicator lamp op-
erates normally.
ITEMS INDICATED BY THE CHECK ENGINE/
MALFUNCTION INDICATOR LAMP
Engine control module
Oxygen sensor
Volume air flow sensor
Intake air temperature sensor
Throttle position sensor
Engine coolant temperature sensor
Crankshaft position sensor Camshaft position sensor
Barometric pressure sensor
Ignition timing adjustment signal
Injector
EGR
Caution
Check engine/malfunction indicator lamp will come on
even when terminal for ignition timing adjustment is short-circuited. Therefore, it is not abnormal that the
light comes on even when terminal for ignition timing
adjustment is short-circuited at the time of ignition tim-
ing adjustment.
CHECK ENGINE/MALFUNCTION INDICATOR LAM
P
INSPECTION
(1) Check to be sure, when the ignition switch is set to the “ON” position, that the lamp illuminates for about five
seconds and then switches OFF.
(2) If the lamp does not illuminate, check for damage or dis- connection of the harness, or for a blown fuse or a failedlight bulb.
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Page 275 of 1273

FUEL SYSTEM
FUEL TANK AND FUEL LINEMIBEAAB
Symptom
Probable cause Remedy
Engine malfunctions
due to insufficient
fuel supply Bent or kinked fuel pipe or hose
Clogged fuel pipe or hose
Clogged fuel filter or in-tank fuel filter
Water in fuel filter Repair or replace
Clean or replace
Replace
Replace the fuel filter or clean the
fuel tank and fuel line
Dirty or rusted fuel tank interior
Clean or replace
Malfunctioning fuel pump
(Clogged filter in the pump)Replace
Evaporative emission
control system
malfunctions
[When fuel tank filler
tube cap is removed,
pressure releasingnoise is heard) Mispiping of vapor line
Disconnected vapor line piping joint
Folded, bent, cracked or clogged vapor line
Faulty fuel tank filler tube cap
Malfunctioning fuel tank pressure control valve Correct
Correct
Replace
Replace
Replace
SERVICE ADJUSTMENT
PROCEDURES
CURB IDLE SPEED INSPECTIONhll3MAE
(1) The vehicle should be prepared as follows before th
e
inspection.
lEngine coolant temperature: 85-95°C (185-203°F)
l Lights, electric cooling fan and accessories: OFF
l Transaxle: Neutral (P for vehicles with an automatic
transaxle)
(2) Connect a tachometer.
NOTE
Refer to
P.13-134 for information concerning connection Of
a tachometer.
(3) Set a timing light in position.
(4) Ground the terminal for adjustment of ignition timing.
(5) Start the engine and let it idle.
(6) Check whether or not the ignition timing is the standard
value; if not, adjust.
Standard value:
5”BTDC f 2”
(7) Stop grounding the terminal for adjustment of ignition timing.
(8) Let the engine idle for two minutes.
(9) Check the idling rpm.
Curb idle speed: 700
31100 rpm
NOTE
The idling rpm is automatically regulated by the idle aircontrol system.
(lO)lf not within the standard value range, refer to the CHECK
CHART CLASSIFIED BY PROBLEM SYMPTOMS and check
the
MFI component,
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Page 305 of 1273

FUEL SYSTEM
INSPECTION
Using Scan Tool
Function
( Item No.
Data reading
/ 5
5
l-
+
L
Data display
IAC valve
position step
TCheck condition
l Engine coolant tem- perature: 85 to
95°C
(185 to 203’F)l Lights, electric cool- ing fan, accesso-
ries: OFF
l Transaxle: Neutral
(P range for A/T)
l Closed throttle posi-
tion switch: ON
l Engine: At idle
(Compressor clutch
to be operating in case air conditioning
switch is ON) Load state
Air conditioning switch:
OFF
Air conditioning switch:
Turn from OFF to ON l Air conditioning switch: OFF
l Selector lever: Shift to
D range
,,,,,,,,,I
Increase from 3-40 I
step
NfOTE
In a new vehicle [driven approximately 500 km (300 miles) or less], th\
e IAC valve position sometimes exceeds the
standard value by approximately 20 steps.
Caution
When shifting the selector lever to the
D range, apply brake to prevent the vehicle from moving forward.
HARNESS INSPECTION
IIL\-11 r@Harm ” ’ -conna
tA Engine control
-tmodule harnessside rnnnnctor
Check for open circuit, or short-circuit
to ground, between engine control module and
IAC valve position sensor.
l Engine control module connec- tor: Disconnected
l
IAC valve position sensor connec-
tor. Disconnected
21
@Harness sideconnector
0,OK-& 121
i Repair the
--L
harness
(@lcl- El)
/ ml-~) (@pJ
- @I)
Check for continuity of the ground
circuit.
l
IAC valve position sensor connec-
tor: Disconnected
Page 324 of 1273

13-182FUEL SYSTEM
INSPECTION
Using Scan Tool
Function1 Item
No. ’Data display 1Check conditionI Coolant temperature Standard value
IData reading / 41Drive trme
*’ 1Engine: Cranking0°C (32°F) *2Approx. 20 ms
j: 20°C (68°F)Approx. 40 ms 80°C
(176°F)/ Approx. 9.8 ms
Data reading
NOTE Item
No.
41 i
Data display 1
Check condition
IEngine state 1Standard value
Drive time
*3l Engine coolant temperature: 85 to
95°C (185 to 203°F)
l Lights, electric cooling fan, accesso-ries: OFF
l Transaxle: Neutral
(P range for AIT) Idle
speed
1 2.2-3.4 ms
*‘:The injector drive time refers to when the supply voltage is 11 V and the cranking speed is less than 250 rpm.
*2:When engine coolant temperature is lower than 0°C (32°F). injection is made by four cylinders simultaneously.
*3:When the vehicle is new [within initial operation of about 500 km (300 miles)], the injector drive time may be about
10% longer
Function Item No
.
Drive content Check condition Normal state
Actuator test
01No. 1 injector shut off Engine: Idling afterI Idle state to change further
0
2
No. 2 injector shut off
- warm-up
(becoming less stable or
(Shut off the injectors in stalling)
03li No. 3 injector shut off sequence during after-engine warm-up, check1
I04No. 4 injector shut off
the idling condition)
-k
Imp
4 AL A: Inje,t,r--m--m-Normal waveformdrive time03*0209
(1) Run the engine at idle speed.
(2) Connect the probe to the oscilloscope pick-up point as
shown in the circuit diagram, and check the waveform at
the drive side of each injector.
1
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Using Oscilloscope
Page 328 of 1273

13-186On-Vehicle Inspection of MFI
FUEL SYSTEM
IGNITION COIL AND IGNITION POWER TRANSISTOR
-Distributor(built inignition coiland Ignitionpower
transistor)
Equrpment srdeconnector8”
Engine control module connector Spark
plug
Iynitron coil ‘r ,
lgnitron switch (IG,)
Distributor/,@)f1
9 Harness side
connector
4
lgnrtion timingadjustment
connector
7FU0653
Engine control module 9FUOO35
OPERATION Refer to
P.13-96.
INSPECTION Using
Scan Tool
Function
/ Item No.
Data reading
i 44 Data display
iCheck condition jEngine state
Standard value_.-___-- -
-
Ignition
advance
l Engine: Warming up Idle speed
0- 13 “BTDC
l Timing light: Set (set
timing light to check
actual ignition timing)
/--
-
2,000 rpm 19-39 “BTDC
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Page 335 of 1273

FUEL SYSTEM
TerminaNo.
19
52
-rII
i
t
c
65
L
63
64t
I:
I
Check Item :Check Condition (Engrne Condrtron)
Volume air flowj Engine: Idle speedsensor reset signal
1
Engine rpm: 3,000 rpm
Intake air tempera-1Ignition switch: ON When Intake atr temperature IS 0°C (32°F)ture sensor
When intake air temperature IS 20°C (68°F)
i When intake air temperature is 40°C (104°F)
When intake air temperature is 80°C (176°F)
lgnltlon switch: ON’ When altitude is 0 m
When altitude is 1,200 m (3,937 ft.)
Ignition switch: ON
i When engine coolant temperature IS 0°C (32°F)
When engine coolant temperature is 20°C (68°F)
When engine coolant temperature is 40°C (104°F)
Barometnc pressuresensor
Engine coolant
temperature sensor
Throttle positionsensor
67
68
69
51
115
1
1
Ic22
Closed throttle
position switch
Camshaft position
sensor
Crankshaft position
sensor
Ignition switch-ST
Park/neutral position
switch
Vehicle speed sensor
Power steering
pressure switch
Air conditioning
switch
-I
I When engine coolant temperature is 80°C (176°F)
‘I
) 0.3-0.9v
Ignition switch: ON Set throttle valve to idle position.
0.3-0.6V
iFully open throttle valve.1 4.5-5.5v
Ignition switch: ON
Set throttle valve to idle position.o-1v
’ Slightly open throttle valve4V or more
Engine: Cranking0.2-3.OV
Engine: Idle speed
Engine: Cranking0.2-3.OV
Engine: Idle speed
Engine: Cranking8V or more
Ignition switch: ON
( SetselectorlevertoPorN.o-3v
i Set selector lever to D. 2, L or R.8-14V
Ignition switch: ONi 04d5v
Move the vehicle slowly forward.(Changesrepeatedly)
Engine. Idling after warmrng upSteering wheel idle stateB+
During steering wheel operationo-3v
Engine: Idle speed
’ Turn the air conditioning switch OFFo-3vI
’ Turn the air conditioning switch ON.1 B+(Air conditioning compressor is operating)!
Engine: Idle speed1 B+or
Air conditioning switch: OFF-ONI temporarily
Turn the conditioning switch ON. (Air conditioning compressor is operat\
ing) 1
6V or morej 1
1 o-3v
/ Standard
value
/ o-1v
1 6-9V
1 3.2-3.8V
: 2.3-2.9v
1.5-2.1V
i 0.4-I .ov
j 3.7-4.3v
/ 3.2-3.8V
, 3.2-3.8V
1, 2.3-2.9v
1.3-l .9vI
Air conditioningcompressor clutchrelay
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Page 336 of 1273

13-194FUEL SYSTEM
7-
i
TermrnalI
No. ,Check Ite
m
,Check Condrtion (Engine Condition)Standard
value
OttO.8V(Changesrepeatedly)
TFrom 1 l-14v.momen-
tarily drops
slightly
B+
o-1v
4.0-5.5v
o-3v19-13v
(After
several
seconds
have
elapsed)
B+
‘rom B+nomentarlly dropIS
I
56 1 Oxygen sensoriEngine: Running at 2,000 rpm after havrng warmed up. (Check using a
I ~
drgltal type voltmeter.)
3.6-4.4
V 2.2-3.OV
1.5-4v
(Momen-
tarily)
O-l V or 4.55.5v
1.5-4v
(Momen-
tarily)1D-IV or4.5-5.5v
2V or moreIMomen-tarily)LI-1 v
4V or moreMomen-:arily)1 I-1v
No. 1 Injector
No. 2 Injector
’ While engine is Idling after having warmed up, suddenly depress the
accelerator pedal.
1
14
2No. 3 Injector
15No. 4 Injector
Ignition power transistor unit~
Engine rpm: 3,000 rpm___-
Evaporative emission Ignition swatch: ON
purge solenoid
Runnrng at 3,000 rpm while engine is warmrng up after having beeni started.I
10II-
9
104Ignition timing
adjustment terminallgnttion switch: ON1 Earth the ignition trming adjustment terminal
I Remove the earth connection from the ignition
timing adjustment terminal.
CheckAir conditioning switch: OFF-ON
engine/malfunction
indicator lamp i
106
6
EGR solenoid
N
; Engine IS idling after having warmed up/j
EGR temperaturesensor
Ignition switch: ON
When the sensor temperature is
50°C (122°F).
When the sensor temperature is 180°C (212°F).
I 1I ’
AC valve positlonsensor No.1Ignition switch: Immediately after turnrng ON5
18
AC valve position
sensor No.2lgnltion switch: lmmedlately after turning ON
dle air control motorclosed)Ignition switch: Immediately after turning ON
3le air control motor wen)lgnitlon switch:
Immediately after turning ON1
( t
i (
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Page 338 of 1273

13-196FUEL SYSTEM
FUEL SYSTEM
GENERAL INFORMATION
MFI SYSTEM DIAGRAMMl
3BA-A
*1 Injector*2 Ignition coil
(Low-
voltage power-drs-
tribution type)
*3 Idle air control motork4 Evaporative emis-
sion purge solenoid l Fuel pump control (Multiport
fuel injec-
tion relay)
l Air conditioning
corm- pressor clutch relay
* Ignition timing control) On-board diagnostic
output
) Check engine/mal-
function indicator
lamp
Engine coolant tem-
perature sensor
l Ignition swatch STl Power supplyl Vehicle-speed sen-sor
. Arr conditioning
switch
l Power steering
pressure
swatch
‘I Heated oxygen sensor ‘10*2
Volume air flow sensor *3
Intake air temperaturesensor‘4 Throttle position sensor *5
Closed throttle position
swrtch *6
Camshaft position sen-
sor “7
Crankshaft position sen-
sor“8 Barometrrc pressure
sensor
‘9 Engine coolant temper-ature switch (for cooler
cut-off)
Evaporatrveemrssion canister
Evaporatrveemlsslo”Idle airThronlecontrol motorl 3 Fast idle air valveI (Wax tvoe)position\Volume air/sensor3flow sensorf \//n,r\l 2 '8
- lnnhnn toll III1 II
II-“,--?% 11 11 EGR,/alveI.l”lll)i
Fuel injectorII
II
Vacuum hose color
G: Green
L: Light blue
I?: RedY: Yellow5: Black
Heated oxygen sensor Thermal
vacuu
a uCatalytrc converter
HMO163PCV: Positive CrankcaseVentilation
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Page 339 of 1273

‘1 Heated oxygen sensor‘2 Volume air flow sensor
“3 intake air temperature
sensor‘4 Throttle position sensor‘5 Closed throttle position
switch
‘6 Camshaft Dosltion sen-
so
r
*7 Crankshaft position sen-sor‘8
Barometnc
pressure
sensor
‘9 Engine coolant temper-
ature switch (for cooler
cut-off)
‘I 0 Knock sensor ‘11
Engien coolant tem-
perature sensor
l Ignition switch STl Power supplyl Vehicle-speed sen-
sor
l Air conditioningswitchl Power steeringpressure switch
Volume airflow sensor \
Idle air
FUEL SYSTEM
* 1 Injector*2 Ignition coil (Low-
voltage power-dis-
tribution type)
*3 Idle air control motel*4 Evaporative emis-sion purge solenoid
l Fuel pump control (Multiport
fuel injec-
tion relay)
l Air conditioning com-pressor clutch relay
l Ignition timing control
l On-board diagnosticoutputl Check engine/mal-
function indicator
lamp
Evaporativeemissioncanister
Q
ThrottlepOSltlOnSt?“SW
\
control motor
r
Fast Idle air valveWax tape)
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e , lylllll”rl
COll
Fuel- wmpEGR valve
'1 A
Heated oxygen sensor /$$y/.\‘“I
w ‘11 Englen coolant temp. sensorF ‘9 Engine coolant temp. switch
Thermal vacuum valve
Crankshaft
position
sensor
‘7 positlon ICrankshaft
sensor
I
Camshaft‘6 positionsensor
Vacuum hose color G: Green
L: Light blueR: RedY: YellowB: Black
Catalytic convener
PCV: Posmve CrankcaseVentllatlon6EMO362