light MITSUBISHI GALANT 1989 Service Manual PDF

13-332
AUTO-CRUISE CONTROL SYSTEM - Specifications
AUTO-CRUISE CONTROL SYSTEM
SPECIFICATIONS
GENERAL SPECIFICATIONSM13CA--B
Items
Auto-cruise control switch
Rated load Main
SET
RESUME
Voltage drop
Stop light switch
Rated load
Voltage drop (at rated load)
Clutch pedal position switch
Rated load
Voltage drop (at rated load)
4uto-cruise control unit
Set errorRange of speed control
4ctuator
Drive system
Stroke
Auto-cruise vacuum pump
Rated load
Specifications
A
2.0f0.5
0.2fO.l 0.2t-0.1
V 0.1 or less
A
0.1-1.5
V 0.15 or less
A
0.1-1.5
V 0.15 or less
km/h (mph)IL 1 .O (kO.6)
km/h (mph) 40-145
(25-90)
Electrical (DC motor) type 1990 models>,Vacuum type
mm (in.) 38-42 (1.5-1.7)
A 0.4 or less
SERVICE SPECIFICATIONS
Ml3CB-.C
ItemsSpecifications
Electrical type
Accelerator cable B (throttle valve side) play mm (in.) l-2 (.04-.08)
Actuator clutch coil resistanceQ Approx. 20
Vacuum type
Accelerator cable play mm (in.)
O-l (O-.04)
Gv-r~2-3 (.08-.I 2)
Throttle cable playmm (in.) l-2 (.04-.08)
Auto-cruise cable playmm (in.) l-2
(.04-.08)
Control valve, release valve resistance52 50-60
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13-336AUTO-CRUISE CONTROL SYSTEM - Troubleshooting
Probable cause1 Check chart No.1 Remedy
l The set vehicle speed variesMalfunction of the ve-No.4Repair the vehicle speec
greatly upward or downward.hicle speed sensor cir-sensor system, or re-l “Hunching” (repeated alternatingcuit place the part.
acceleration and deceleration) oc-
curs after setting is made.
Malfunction of the spee-dometer cable or spee-dometer drive gear
Actuator circuit poor
contact
Malfunction of the ac-
tuator
No.5Repair the actuator sys-tern or replace the part.
Malfunction of the ECU
-Replace the ECU.
The auto-cruise control system is notDamaged or discon-If the input check codeRepair the harness or re
canceled when the brake pedals isnetted wiring of the stopNo.23 indicates a mal- place the stop light
depressed.light switch input circuit; function. No.6-1switch.
brake switch (for auto-
cruise control) malfunc-
tion (short-circuit)
Actuator drive circuit
No.5Repair the harness or reshort-circuit.place the actuator.
Malfunction of the ECU
-Replace the ECU.
-he auto-cruise control system is notDamaged or discon-If the input check codeRepair the harness, or:anceled when the clutch pedal isnetted wiring of clutchNo.23 indicates a mal- repair or replace thedepressed. (vehicles with a manual pedal position switchfunction. No.6-3
clutch pedal position
ransaxle)input circuit switch.
It is canceled, however, when the
)rake pedal is depressed.) Clutch pedal positionswitch improper installa-
tion (won’t switch ON)
Malfunction of the ECU-Replace the ECU.
-he auto-cruise control system is notDamaged or discon-If the input check codeRepair the harness, orzanceled when the shift lever isnetted wiring of park/No.23 indicates a mal- repair or replace thenoved to the “N” position. (vehicles
neutral position switch function. No.6-2park/neutral positionvith an automatic transaxle)input circuit switch.t is canceled, however, when theIrake pedal is depressed.)Improper adjustment of
park/neutral position
switch
Malfunction of the ECU-Replace the ECU.
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AUTO-CRUISE CONTROL SYSTEM - Troubleshooting
13-337
Trouble symptom
Cannot decelerate by using the
SET switch
Probable cause
Check chart No.Remedy
Temporary damagedNo. 2Repair the harness or
or disconnected wir-
replace the SET
ing of SET switchswitch.
Actuator circuit poorNo. 5Repair the harness or
replace the actuator.
Malfunction of the
1 Malfunction of the
ECU
-Replace the ECU.
Cannot accelerate or resume
speed by using the RESUME
switch.
Damaged or discon- No. 3 netted
wiring, or
short-circuit, of
RE-
SUME switch input
circuit Repair the harness or
replace the RESUME
switch.
Actuator circuit poor No. 5iRepair the harness or
; contact replace the actuator.
Malfunction of the
actuator
,
Malfunction of the-Replace the ECU.
ECU
Jute-cruise control system can be i Malfunction of the No. 4
Repair the vehicle-
set while traveling at a vehiclevehicle-speed sensor speed sensor system,
speed of less than 40 km/h (25circuitor replace the part.
nph), or there is no automatic
zancellation at that speed.
Malfunction of the
speedometer cable or
the speedometer
drive gear
Malfunction of the
’ ECU
-Replace the ECU.
The indicator light of the combination Damaged or discon-
neter does not illuminate. netted bulb of
But auto-cruise control system isindicator light
lormal.1
-Repair the harness or
replace the light
bulb.
Harness damaged or
disconnected
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13-344AUTO-CRUISE CONTROL SYSTEM - Troubleshooting
Description of operation
* -LimA switch
DC motor
7 coil
-
1. When (with the main switch ON) the driver switches ON the SET switch when the pre-
scribed vehicle speed is reached, the control
unit sends current to the electromagnetic clutch
coil of the actuator, thus attracting the clutch plate, and also illuminating the auto-cruise in-
dicator light, Then, when the ring gear of the planetary pinion is secured, the control motor at
the same time causes the DC motor to be
switched ON, and the DC motor operates at high speed.
2.The rotation of the DC motor is, as described in
the illustration above, transmitted to the worm
gear, and thereafter to the worm wheel, the
sun gear, and the planetary pinion in that
sequence. Because the ring gear is secured at
this time, the planetary pinion rotates while revolving around the sun gear. Because the
planetary pinion is installed to the carrier, both
the carrier and the selecotr drive shaft unified
with it, as well as the selector, are caused to rotate.
3.The switching of the direction (PULL or REL.) of
rotation of the selector is accomplished by reversing the direction of current flow to the
motor, and this is automatically regulated by
the control unit.
4. The current flow to the electromagnetic clutch
is interrupted if the driver switches OFF the
main switch, or if the operation of the auto
cruise control system is
cancelled as a result of
the input of a cancel signal to the control unit because the stop light switch, clutch pedal posi-
tion switch (for a manual transaxle) or the park/ neutral position switch (for an automatic trans-
axle) is activated.
5. As a result of the interruption of current to the
electromagnetic clutch, the clutch plate is
caused to return from the electromagnetic
clutch side to the ring gear side by the force of
the spring, and therefore the ring gear be-
comes free.
6. When the ring gear becomes free, the plane-
tary pinion becomes free relative to the sungear, and thus the selector is caused, by the
return spring installed to the selector part, to
return to its original position.
Troubleshooting hint
Diagnostic-No.1 1 (automatically cancelled)
ECU terminal voltage
Terminal
NO.Signal ConditionsTerminal voltage
8Transistor for electro-When the cruise-control switch (main switch) is switch-
magnetic clutch coiled ON o
v
9DC motor drive (“PULL”
During acceleration by RESUME switch
side) 12v
DC motor drive (“REL.”
During speed reduction (coasting) by SET switch
side)ov
20DC motor drive (“PULL” During acceleration by RESUME switch
side) o
v
DC motor drive (“REL.”
During speed reduction (coasting) by SET switch
side) 12v
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AUTO-CRUISE CONTROL SYSTEM - Troubleshooting13-345
6-1. CHECKING THE STOP LIGHT SWITCH CIRCUIT
Battery
7Tco
A
9%6
I-
(GO) :
To stop light
NOTENC: ON at all timesNO: OFF at all times
Description of operation
When the brake pedal is depressed during
con-
stant-speed travel, the stop light switch’s (NC
)
contacts for the cruise-control system open, with
the result that the current to the electromagnetic
clutch of the actuator is interrupted, thus
cancell-
ing the constant-speed travel.
At the same time, moreover, the closing of the (NO) contacts for the stop light results in the
Troubleshooting hint sending of the cancel signal to the control unit, so
that the actuator’s electromagnetic clutch current is discontinued within the control unit, thereby
canceling the constant-speed travel.
The flow of current is from the battery to fuse N O.
(15) of the junction block, the stop light switch.
and the control unit.
Diagnostic-No.16 (automatically cancelled)
ECU terminal voltage
Terminal
No
.
SignalConditions
3Stop light switch (load
When the brake pedal is depressed
side)
When the brake pedal is not depressed
11Stop light switch (pow-At all times
, er supply side)
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Termianl voltage 12v
ov
12v

AUTO-CRUISE CONTROL SYSTEM - Troubleshooting
NOTE
13-351
Auto-cruise control system cannot be set.
This chart is to be used, then, for troubleshooting if it is not
possible to use the on-board diagnostic for checking.
Prepare to conduct input check.
Where codesNo.21,22, 23, 25 and 26,displayed when,with the vehicle stationary,
the input check codes were recalled?Damaged or disconnected wiring of the ECU power-supply cir-
l Damaged or disconnected wiring of the SET or RESUMEswitch (Go to check chart 2 and 3.)l Damaged or disconnected wiring of the stop light switch,clutch pedal position switch or park/neutral position switch (Go
1 Are the results of all input checks normals?
YesNo
ck the auto-cruise vacuum pump circuit.1 (Go to check chart No.5.)
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Check results
’Probable cause RemedyCheck chartNo.
Code 21 remains even though SETswitch is set to OFF. SET switch ON mal-function
SET switch input line
short-circuitF,I~JI;? the control
Repair the harness.
No. 2
Code 22 remains even though RE-SUME switch is set to OFF. RESUME switch ON
Replace the controlNo.3malfunctionswitch.
RESUME switch inputRepair the harness.line short-circuit
Code 23 is not canceled even if theMalfunction of stopReplace stop lightNo.6
stop light switch is turned OFF by light switch circuit.switch or repair har-
releasing the brake pedal.
ness.
Code 25 does not disappear, and
Malfunction of theCheck or repair theNo.4
code 24 does not appear, evenvehicle-speed sensor vehicle speed sensorthough vehicle speed reaches appro-circuit (damaged or dis-circuit.ximately 40 km/h (25 mph) or higher.connected wiring, orshort-circuit)
Code 26 is not canceled even if the Malfunction of clutch
Replace clutch pedalNo.8clutch pedal position switch is turnedpedal position switchposition switch or repairOFF by releasing the clutch pedal.
circuit.harness.
Code 26 is not canceled even if the
Malfunction of park/Replace park/neutralNo. 7
select lever is moved to anything but neutral position ,switchposition switch or repair
v. P .circuit.harness.
NOTE
If the results of the check of the auto-cruise vacuum pump
circuit (check chart No. 5) and of the auto-cruise vacuum pump
and actuator itself
(P.13-401.) reveal no abnormal condition, re-
place the electronic control unit (ECU).

13-352AUTO-CRUISE CONTROL SYSTEM - Troubleshooting
Trouble symptomProbable causeCheck chart No.
Remedy
l The set vehicle speed varies Malfunction of the ve-No.4Repair the vehicle speegreatly upward or downward.hicle speed sensor cir-l “Hunching” (repeated alternatingsensor system, or re-witplace the part.
acceleration and deceleration) oc- curs after setting is made.
Malfunction of the spee-
dometer cable or spee-
dometer drive gear
Auto-cruise vacuum
No.5Repair the auto-cruisepump circuit poor con-vacuum pump or replactactthe part.
Malfunction of the auto-cruise vacuum pump Malfunction of the ECU
-Replace the ECU.
The auto-cruise control system is not Damaged or discon-If the input check code Repair the harness or rezanceled when the brake pedals is netted wiring of the stopNo.23 indicates a mal-
depressed.light switch input circuit; function. No.6place the stop light
switch.
brake switch (for auto-cruise control) malfunc-
tion (short-circuit)
Auto-cruise vacuum
No.5Repair the harness or repump drive circuit short- place the auto-cruise va
circuit.cuum pump.
Malfunction of the ECU
-Replace the ECU.
The auto-cruise control system is not Damaged or discon-If the input check code
Repair the harness, or:anceled when the clutch pedal is netted wiring of clutchNo.26 indicates a mal-repair or replace thedepressed. (vehicles with a manual
pedal position switchfunction. No.8clutch pedal position
ransaxle)input circuitswitch.
It is canceled, however, when theIrake pedal is depressed.) Clutch pedal position
switch improper installa-
tion (won’t switch ON)
Malfunction of the ECU
-Replace the ECU.
*he auto-cruise control system is not Damaged or discon-If the input check code
Repair the harness, or:anceled when the shift lever is netted
wiring of park/No.26 indicates a mal-repair or replace the
noved to the “N” position. (vehicles neutral position switchfunction. No.7park/neutral position
vith an automatic transaxle)input circuit switch.t is canceled, however, when thebrake pedal is depressed.)
Improper adjustment of
park/neutral position
switch
Malfunction of the ECU-Replace the ECU.
anc$ decelerate by using the SET Temporary damaged orNo.2Repair the harness or re-disconnected wiring of
SET switch input circuitplace the SET switch.
Auto-cruise vacuumNo.5Repair the harness or re-pump circuit poor con-
tactplace the auto-cruise va-
cuum pump and actua-
tor.Malfunction of the auto-cruise vacuum pump
and actuator (including
clogging of negative
pressure passage)
Malfunction of the ECU-Replace the ECU.
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AUTO-CRUISE CONTROL SYSTEM - Troubleshooting13-353
Trouble symptom
Probable causeCheck chart No.Remedy
Cannot accelerate or resume speed
No.3
by using the RESUME switch. Damaged or discon- netted wiring, or short-
Repair the harness orcircuit, of RESUMEreplace the RESUMEswitch.
switch input circuit
Auto-cruise vacuum
No. 5Repair the harness orpump circuit poor con-replace the auto-cruisetactvacuum pump and
actuator.
Malfunction of the auto-cruise vacuum pump
and actuator (including
air leak from negative
pressure passage)
Malfunction of the ECU-Replace the ECU,
4uto-cruise control system can be Malfunction of theNo.4Repair the vehicle-set while traveling at a vehicle speed vehicle-speed sensorspeed sensor system,3f less than 40 km/h (25 mph), orcircuit‘or replace the part.
there is no automatic cancellation at
that speed.
Malfunction of thespeedometer cable orthe speedometer drivegear
The indicator light of combination
neter does not illuminate. But auto-cruise control system is
iormal.)
Malfunction of the ECU-Replace the ECU.
Damaged or discon--Repair the harness ornetted bulb of indicatorreplace the bulb.light
Harness damaged ordisconnected
vlalfunction of control function by Malfunction of circuit re-No. 9Repair the harness orIN/OFF switchrng of ELC 4 ATlated to accelerator
replace the part.accelerator switchswitch OFF function
Non-operation of torque converter
:lutch, 2nd gear hold, etc.) Malfunction of the ECU
Overdrive is not canceled during Malfunction of circuit re-No. 10Repair the harness or
ixed speed driving. lated to overdrive can-replace the part.cellation, or malfunction\lo shift to overdrive during manualIriving.
of ECU
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AUTO-CRUISE CONTROL SYSTEM - Troubleshooting
6. CHECKING THE STOP LIGHT SWITCH CIRCUIT13-357
Stop lrght
Sub fusible link @I
Stop lrght
Auto-cruisecontrol unit 13AQ375
Description of operation
When the brake pedal is depressed during constant-speed
travel, the stop light
swrtch’s (NC) contacts for the cruise-control system open, with the result that the current to the
auto-cruise vacuum pump is interrupted, thus canceling the
constant-speed travel.At the same time, moreover, the closing of the (NO) contacts
for the stop light results in the sending of the cancel signal to
the control unit, so that the auto-cruise vacuum pump current isdiscontinued within the control unit, thereby canceling theconstant-speed travel.
The flow of current is from the sub fusible link @ to fuse No. @Iof the junction block, the stop light switch, and the control unit.
Troubleshooting hint
ECU terminal voltage
TerminalSignal ConditionsTerminalNo.voltage
15Stop light
When the brake Batteryswitch (loadpedal is depressed.positive
side)voltage
When the brakeovpedal is notdepressed.
NOTENC: Indicates ON at all times. (For cruise control)
NO: Indicates OFF at all times. (For stop light)
7. CHECKING THE PARK/NEUTRAL POSITION SWITCH CIRCUIT Description of operation
The park/neutral position switch also functions as the switch
for the starter. If the selector lever is moved to the “N”
pos-ition during constant-speed travel, current flows to the con-trol unit, park/neutral position switch, starter motor, and to
ground; the cancel signal is therefore input to the controlunit, thus canceling the constant-speed travel.
Troubleshooting hint
ECU terminal voltage
(I)
ia
Starter
motor
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AUTO-CRUISE CONTROL SYSTEM - Troubleshooting13-361
Wi
thscan tool
With voltmeter
Auto-cruise control
\
Data link
connector
III
n
,
/r-I
/Ground161009
Data link
connector
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On-board diagnostic checking is performed when there has
been an automatic cancellation, without cancel switch opera-
tion.
(1) The following two methods can be used for checking the diagnostic. Note that the data link connector is locatedunder the driver’s side instrument panel.
@ If a scan tool is used
Connect the scan tool’s socket and connector to the
cigarette lighter socket and the data link connector, and
set the tester. Use the tester according to its operation
instructions; display the diagnostic trouble code num-
ber and then check.
@ If a voltmeter is used Connect a voltmeter between the ground terminal and
the terminal for auto-cruise control of the data link con-
nector.
It is possible to discover which circuit is the cause of
the cancellation by verifying the indication shown by
the voltmeter with the display patterns shown on the
next page.
(2) When the diagnostic trouble code No. is displayed, check by referring to the check chart applicable to that number.
NOTE
Canceling the diagnostic trouble codes
The diagnostic trouble codes remain in memory until the battery is turned off but they can be canceled in the follo-
wing ways without disconnecting the battery terminals.
@ By turning on the ignition switch.
@ By turning the main switch ON while the SET switch is ON and then, within 1 second, turning the RESUME
switch ON. (Put into condition for input check recep-
tion).
@ By turning ON the SET switch and stop light switch at the same time and continuing the ON condition for 5
seconds or more.
@I By checking that the diagnostic trouble codes are canceled using a scan tool or voltmeter.