Battery MITSUBISHI iMiEV 2014 1.G Manual PDF

If the vehicle breaks down 8-2 For emergencies
8
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If your vehicle breaks down on the road, move to the shoulder and turn on the hazard warning flashers. If there is no shoulder, orthe shoulder is not safe, drive in the right lane slowly, with the hazard lights flashing, until you come to a safe stopping place. Keep theflashers flashing. If the ready indicator light goes out while driving, the brakes a
nd steering will continue
to work, but without power assist, so more effort will be required
for braking and steer-
ing. Stop the vehicle on the shoulder of the road and turn on the hazard warning flashers.
N00836400742
If the electric motor unit cannot be energizedbecause the 12V starter battery is weak or dead, you can start it with the battery fromanother vehicle using jumper cables.
1. Take off any metal jewelry such as watch bands or bracelets
that might make an
accidental electrical contact. 2. Position the vehi
cles close enough
together so that the jumper cables can reach, but be sure the vehicles are nottouching each other.
3. Set the parking brake firmly on your vehi- cle and move the selector lever into the“P” (PARK) position. 4. Set the parking brake firmly on the other vehicle. Put the automatic transaxle in “P”(PARK) or the manual transaxle in “N” (Neutral). 5. Turn the ignition switch (the electricmotor switch) on each vehicle to the “LOCK” position. 6. Remove the battery
cover, and then make
sure your 12V starter
battery electrolyte is
at the proper level. (Refer to “Checking 12V starter battery electrolyte level” on page 9-8.)
If the vehicle breaks down Jump-starting
WA R N I N G To reduce the risk of igniting flammable gas that may be emitted from the 12V starter battery, carefully read this section before jump-starting the vehicle.
 Do not try to start the electric motor unit by pushing or towing the vehicle. This cancause an accident re
sulting in serious
injury or death and
can damage the vehi-
cle.CAUTION Do not attempt jump st
arting the 12V starter
battery while the main
drive lithium-ion bat-
tery is being charged. Doing so could dam-age the vehicle or charging equipment.NOTE
 Do not use jumper cables if they have dam- age or corrosion.CAUTION Check the other vehicle. It must have a 12V battery. If the other system is not 12V, both systems can be damaged.WA R N I N G
NOTE
 Turn off all lights, heat
er, and othe
r electrical
loads. This will
help avoid sparks.
WA R N I N GIf the electrolyte fluid is not visible, or looks frozen, DO NOT ATTEMPT JUMPSTARTING!! The battery might spli
t open or explode if
the temperature is below the freezing point or if it is not filled to the properlevel.
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Jump-starting
For emergencies 8-3
8
7. Connect one end of one jumper cable to the positive (+) terminal of the dis- charged battery (A),
and then connect the
other end to the positive (+) terminal of the booster battery (B).
8. Connect one end of the other jumper cable
to the negative (-) terminal of the booster battery (B), and then connect the other end to the designated ground location of the vehicle with the dischargedbattery (A) at the point farthest from the battery.
9. Start the engine in the vehicle providing the boost. Let the engine idle a few min-utes, then start the electric motor unit by turning the electric motor switch to the ON position.
10. Check if the ready
indicator illuminates.
[When the ready indicator illuminates] Stop the engine of the other vehicle, and disconnect the cables in the reverse orderand keep the electric motor switch in the ON position to charge the 12V starter bat- tery for more than 30 minutes. After the 12V starter battery is charged, continue the process from step 17. [When the ready indicator does not illu- minate] Both the 12V starter battery and the main drive lithium-ion battery
have gone flat at
the same time. Charge the 12V starter battery and the main drive lithium-i
on battery by follow-
ing steps from steps 11 to 15.
WA R N I N G Make sure that the jumper cables and your clothing are clear of the cooling fansand drive belts. Entanglement with the fans or belts can cause serious personal injury.NOTE
 Open the terminal co
ver before connecting
the jumper cable to the positive terminal ofthe 12V starter battery. (Refer to “Disconnect
ion and connection” on
page 9-9.)
 Use the proper cables suitable for the battery size.Otherwise heat damage
to the cables could
result.WA R N I N G Be sure to follow the proper order when connecting the batteries, of: 
.
Make sure that the connection is made to the correct designated location (asshown in the illustration) properly. If the connection is directly made to the negative (-) terminal of the battery, the flammablegases from inside the battery might catch fire and explode, caus
ing personal injury.
When connecting the jumper cables, do not connect the positive (+) cable to the negative (-) terminal.
Sparks can make the
battery explode.NOTE
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Jump-starting 8-4 For emergencies
8
11. Keep the jumper cables to each vehicle
connected and turn
the electric motor
switch of your vehicle to the “LOCK” position.
12. Charge the main drive lithium-ion battery
by regular charging. The 12V starter bat-tery will automatically charge while the main drive lithium-ion battery is charging. (Refer to “Regular charging” on page3-15.)
13. When the charging indicator on the instru-
ment cluster is ill
uminated, stop the
engine of the other
vehicle and disconnect
the jumper cables in the reverse order.
14. Charge the main dr
ive lithium-ion battery
for more than 1 hour.
15. Disconnect the charging cable.
(Refer to “Regular charging” on page 3-15.)
16. Turn the electric motor switch to the
“START” position, make sure that the ready indicator on the instrument cluster is illuminated.If the ready indicator
does not illuminate,
perform the procedure again starting from step 5. If charging
cannot be performed,
consult a certified i-MiEV dealer.
17. Refit the battery cover. (“Checking 12V
starter battery electr
olyte level” on page
9-8.)
NOTE
 The jumper cables need to be connected to the 12V starter battery when you start charg-ing the main drive lithium-ion battery because the on board char
ger etc. operate uti-
lizing power from the
12V starter battery.
NOTE
When the regular charge connector is con- nected to the charge port, the charging indi-cator will blink. When charging has started,the charging indicator will illuminate.
Charging the 12V starter bat- tery by using an external bat-tery charger
WA R N I N G Always remove the
12V starter battery
from your vehicle wh
en the 12V starter
batter is charged by an external battery charger. Keep sparks, cigare
ttes and flames away
from the 12V starter battery because thebattery may explode. Keep your work area well vented when charging or using the 12V starter battery in an enclosed space.  Remove all the caps before charging the 12V starter battery.  Electrolyte (battery acid) is corrosive diluted sulphuric acid.
If electrolyte comes
in contact with your hands, eyes, clothes,or the painted surf
ace of your vehicle,
thoroughly flush with water. If electrolyte gets in your eyes, flush them immediatelyand thoroughly with
water, and get
prompt medical attention. Always wear protective clothing and gog- gles when working near the battery. Keep the battery out of the reach of chil- dren.
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Tire repair kit
For emergencies 8-5
8
If you drive your vehicle with a low battery charge, after the electric motor unit has beenstarted by using jumper
cables, it can cause
the anti-lock braking sy
stem warning light to
illuminate. This is only due to the low batteryvoltage. It is not a problem with the brake system. If this happens, fully charge the 12V starter battery and ensure the charging system is operating properly.
N00836600366
This vehicle is equipped
with a tire repair kit
which can be used to repair a minor puncture in tread area caused by
a nail, screw or simi-
lar object. A spare tire
is not provided with
this vehicle.
N00837700016
The tire repair kit is
stowed under the rear
seat cushion.
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1. Pull forward the seat stoppers (A) underthe rear seat cushion (B). 2. Lift up the seat
cushion and pull it for-
ward to remove it.
As your vehicle has anti-lock brakes Tire repair kit
WA R N I N G The tire repair kit may not permanently seal a punctured tire.  Using the tire repair
kit may damage the
wheel and/or the tire inflation pressuresensor for the tire. The vehicle must promptly be inspected and repaired by a certified i-MiEV dealer after using the tirerepair kit.
 Use only the Mitsubishi genuine tire repair kit. Sealant in other repair kits maynot sufficiently seal the tire puncture.
Tire repair kit storage 1- Tire compressor 2- Tire repair set: Items #3-#9 shown
above
3- Tire sealant bottle4- Filler hoseWA R N I N G
5- Extension hose
(This hose is used
by a service facility
for removal of sealant. It is not used inemergency puncture repair.)
6- Valve insert (spare) 7- Valve remover8- Speed restriction sticker 9- Instruction manual for tire repairTo remove
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9
Vehicle care and maintenanceService precautions ..........................................................................9-2 Hood .............
............
...........
...........
...........
...........
...........
...........
.....9-3
View under the hood and electric motor unit room .........................9-4Coolant/Hot water heater fluid ........................................................9-4 Washer fluid .....................................................................................9-7 Brake fluid .......................................................................................9-712V starter battery ...........................................................................9-7 Tires ...............................................................................................9-10 Brake pedal free play .....................................................................9-16Parking brake lever stroke .............................................................9-16 Wiper blades ..................................................................................9-16 General maintenance .....................................................................9-17For cold and snowy weather ..........................................................9-18 Fusible links ...................................................................................9-18 Fuses ..............................................................................................9-18Replacement of light bulbs ............................................................9-22 Vehicle care precautions ................................................................9-28 Cleaning the inside of your vehicle .......
...........
...........
...........
.......9-29
Cleaning the outside of your vehicle .....
...........
...........
...........
.......9-30
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Service precautions 9-2 Vehicle care and maintenance
9
N00937301414
Taking regular care of your vehicle helps pre- serve its value and appe
arance as long as pos-
sible.This vehicle is an electric vehicle and is equipped with many high-voltage compo- nents. Refer to “High-voltage components”on page 3-30. You can do some of the maintenance work described in this manual by yourself, but the rest must be performed
only by a certified i-
MiEV dealer.If you discover a malfunction or other prob- lem, have it corrected by a certified i-MiEV dealer.Also follow the instru
ctions and take note of
the precautions for each procedure.
High voltage components and wiring cables are located as shown in the figure below.
Service precautions
WA R N I N G Never touch, remove or disassemble the high- voltage componen
ts including high-
voltage wires colore
d orange and their
connectors. Doing so can result in a fire, property damage, elec
trocution and seri-
ous injury or death. These components are affixed with a label indicating precautions for handling. Fol-low the instructions on the label. Take your vehicle to a cert
ified i-MiEV dealer
for any necessary maintenance.
1- Regular charge port 2- MCU 3- Main drive lithium-ion battery4- Heater 5- Air conditioner compressor 6- High voltage connector7- Service plug 8- Electric motor (Electric motor unit) 9- On board charger/DC-DC converter10- Quick charge port
WA R N I N G When servicing the vehicle, make sure that the electric motor switch is in the“LOCK” position and
the charging cable
is disconnected. Failure to do so could result in an electric shock.
 When checking or servicing under the hood or the coolant reserve tank, be surethe electric motor unit is stopped and ithas had a chance to cool down.  If you need to work
under the hood with
the electric motor unit on, be careful that your clothing, hair, etc. does not get caught in the fan or other moving parts. The fan can turn on automatically even if the electric motor unit is not running.Turn the electric motor switch to the “LOCK” position to be
safe while you are
working under the hood. Do not smoke or allow open flames around the 12V starter battery. Be extremely careful when working around the 12V starter battery. It containspoisonous and corros
ive sulfuric acid.
Handling your vehicle’s parts and materi- als in the wrong way can injure you. Ask a certified i-MiEV dealer
if you have ques-
tions. CAUTION The components inside
the electric motor
unit room may be very
hot to the touch.
Make sure all components have sufficientlycooled before beginning an inspection. These components are affixed with a label indicating precautions
for handling. Follow
the instructions on the label.WA R N I N G
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Hood
Vehicle care and maintenance 9-3
9
Have you purchased the Mitsubishi Motors Diamond Care Protec
tion Plan? The Plan
supplements your new
vehicle warranties.
See a certified i-MiEV dealer for details.
N00937500549
Use the hood release lever (located under the instrument panel near the passenger’s door) to unlock the hood. Pull the lever toward you to release the hood latch.
Release the safety leve
r (A) and lift the hood.
Support the hood by inserting the support prop (B) into its slot on the underside of the hood arm.
 When replacing the
12V starter battery,
remove the positive (+
) and negative (-) ter-
minals after turning the electric motor switchto the “LOCK” position
and waiting at least
2 minutes. If the 12V st
arter battery terminal
is removed just after the electric motorswitch is turned to the “LOCK” position, this may cause damage to
electric components.
If the electric motor unit warning light illu-minates, do not replac
e the 12V starter bat-
tery. Contact a certified i-MiEV dealer.CAUTION
Hood To open
WA R N I N G Never use the release lever to unlatch the hood while the vehicle is in motion.  Do not drive your vehicle unless the hood is locked.
NOTE
 To prevent damage to the hood and wipers, make sure the wipers
are at resting position
when you open the hood.
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View under the hood and
electric motor unit room
9-4 Vehicle care and maintenance
9
Make sure the hood is securely locked by softly lifting the centre of the hood. Slowly lower the hood about 12 inches (30 cm), then let it drop from its own weight.
N00937600700
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CAUTION Always insert the support prop into the hole specially made for
it. Propping the hood at
any other place could
cause the prop to slip
out and lead to
an accident.
The hood prop can fall out if the hood is lifted by a strong wind.
To close
CAUTION Be careful not to trap your hands or fingers when closing the hood.
 Make sure the hood is firmly closed before driving.If you drive without the hood completelyclosed, it could open up while driving.NOTE
 If this does not close the hood properly, drop it again from a slightly higher position.  Do not push down strongly on the hood. Depending on how strongly or where you push down, you could create a dent in the hood.
View under the hood and electric motor unit room
CAUTION
Under the hood
1- Windshield washer fluid reservoir 2- 12V starter battery 3- Hot water heater reservoir 4- Brake fluid reservoir5- Coolant reservoirCoolant/Hot water heater fluid To check the coolant level
WA R N I N G Before checking the
coolant level, make
sure the electric motor switch is in the“Lock” position to
avoid the risk of an
electrical shock that can result in serious injury or death.Electric motor unit room
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Washer fluid
Vehicle care and maintenance 9-7
9
N00938600303
The windshield washer fluid reservoir is under the hood. Check the washer fluid level at regular inter-vals and add washer fluid to reservoir if nec- essary. Open the reservoir cap and check the fluidlevel. When freezing weather is anticipated, flush out the water in the reservoir by operating the pump. Fill the reservoir with windshield anti-freeze (not radiator
antifreeze), and operate
the system for a few se
conds to flush out the
residual water.
N00938700261
The brake fluid level must be between the “MAX” and “MIN” marks on the reservoir. The brake fluid level fa
lls slightly with wear
of the brake pads, but
this does not indicate
any abnormality. The brake fluid in the master cylinder should be checked when doing other work under the hood. The brake system should also bechecked for leaks at the same time. If the brake fluid level falls markedly in a short length of time, it indicates a leak in thebrake system.
If this occurs, have the vehicle checked by a certified i-MiEV dealer. Use the recommended brake fluid conform- ing to DOT 3 or DOT 4. The reservoir capmust be tightly sealed
to keep dirt and water
out.
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The condition of the 12V starter battery is very important to keep the vehicle’s electricalsystem working properly. Check the 12V starter battery regularly.
Washer fluid During cold weather
FULL 1/2
Brake fluid To check the fluid level
Fluid type
CAUTION Do not let any petrol
eum-based fluid touch,
mix with, or get into the brake fluid. This will damage the seals. Be careful when handling brake fluid. It can damage painted surfaces. Use only the listed brake fluid. Different brands of brake fluid have different addi-tives, and these can cause a chemical reac- tion. Do not mix brands of brake fluid. Keep the reservoir ta
nk cap closed to keep
the brake fluid from evaporating.
12V starter battery
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12V starter battery 9-8 Vehicle care and maintenance
9
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1. Turn the plastic nut (A) counterclockwise, and then remove the 12V starter battery upper cover (B).
1. Install the 12V starter battery upper cover (B) onto the 12V starter battery, and then push the plastic nut (A) in the direction shown by the arrows to secure the cover.
N00901500069
Before checking the 12V starter battery elec-trolyte level, remove th
e 12V starter battery’s
upper cover. The electrolyte level
must be between the
limits shown on the outside of the 12V starterbattery. Fill it with distilled water as needed. The inside of the 12V starter battery is divided into several compartments. Take the cap off of each compartment and fill to the mark.Do not fill above the t
op line because a spill
during driving could cause damage.
Removing and installing the 12V starter battery upper cover To r e m o v e
NOTE
 Be careful not to lose the removed plastic nut.
To install
CAUTION Be sure to install the 12V starter battery upper cover. Otherwise,
the battery electro-
lyte may spill and
cause a malfunction.
When installing the 12V
starter battery upper
cover and plastic nut
do not touch the cool-
ing fan or other moving parts under the hood.Be especially carefu
l that the cables, your
clothing or hair, etc.,
do not get caught in the
cooling fan or ot
her moving parts.
NOTE
Be sure to install the plastic nut in the correct direction.
Checking 12V starter battery electrolyte level
WA R N I N G If the 12V starter battery goes flat, be sure to check the 12V star
ter battery electro-
lyte level before connecting booster cables.
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