engine MITSUBISHI L200 2004 (in English) Manual Online

MAINTENANCE
Brake pedal free playEM18A-Ga
Stop the engine, depress the brake pedal
several times, and press down the pedal
with your fingers until initial resistance is
felt. This distance should be within the
specified range.
A - Free play 3 to 8 mm
If the brake pedal free play is outside the
standard range, have the brake pedal
adjusted at an authorized MITSUBISHI
dealer.
Parking brake lever stroke
EM19AAAd
Pull the parking brake lever up to check
the number of “clicks” that the ratchet
makes. One click represents a lever
movement of one notch. The lever should
move the specified number of notches for
normal brake application.
A - Parking brake lever stroke
Type 1 6 to 7 notches
Type 2 11 to 13 notches
(Parking brake adjustment when pulled
with the force of 200 N)
If the parking brake lever stroke is not
within the standard range, have the brake
lever adjusted at an authorized MIT-
SUBISHI dealer.
9-15
M18A002
A
I07A014
A
Type 1
I07A044A
Type 2
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Chassis number........................................................ 10-2
Engine number ......................................................... 10-2
Vehicle information code plate ............................... 10-3
Single cab
Dimensions ............................................................. 10-5
Performance ........................................................... 10-5
Weights ................................................................... 10-6
Engine ..................................................................... 10-7
Transmission .......................................................... 10-7
Electrical system .................................................... 10-8
Tyres and wheels ................................................... 10-8
Other specifications............................................... 10-9
Club cab
Dimensions ............................................................. 10-11
Performance ........................................................... 10-11
Weights ................................................................... 10-12
Engine ..................................................................... 10-13
Transmission .......................................................... 10-13
Electrical system .................................................... 10-14
Tyres and wheels ................................................... 10-14
Other specifications............................................... 10-15
Double cab
Dimensions ............................................................. 10-17
Performance ........................................................... 10-18
Weights ................................................................... 10-19
Engine ..................................................................... 10-20
Transmission .......................................................... 10-21
Electrical system .................................................... 10-22
Tyres and wheels ................................................... 10-22
Other specifications............................................... 10-23
Notes regarding diesel fuel ..................................... 10-24
Capacities.................................................................. 10-25
Specifications
10
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SPECIFICATIONS
Chassis numberEB02A-D
The chassis number is stamped as shown
in the illustration.
Engine numberEB02B-A
The engine number is stamped on the en-
gine cylinder block as shown in the illus-
tration.
10-2
B02A006B02B013
2500 model
B02B012
2400 model
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SPECIFICATIONS
Vehicle information code
plate
EB02C-O
The vehicle information code plate is riv-
eted as illustrated.
The plate shows model code, engine
model, transmission model and body
colour code, etc.
Please use this number when ordering re-
placement parts.1 - Model code
2 - Engine model code
3 - Transmission model code
4 - Body colour code
5 - Interior code
6 - Option code
10-3
B02C027B02C112
12
34 5 6
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Engine EP01EPO
TransmissionEP01FZL
SPECIFICATIONS
Item2WD4WD
With turbochargerWithout turbocharger
Engine typeFour-cylinder, in line, water
cooled, four-cycle, overhead
camshaft with turbochargerFour-cylinder, in line,
water cooled, four-cycle,
overhead camshaftFour-cylinder, in line, water
cooled, four-cycle, overhead
camshaft with turbo charger
Engine model
Total displacement
Bore
Stroke
Compression ratio4D56
2,477 cc
91.1 mm
95.0 mm
21.0 : 1
Valve clearanceIntake 0.25 mm
Exhaust 0.25 mm
Firing order—
Maximum output 66 kW @ 4,000 r/min 57 kW @ 4,000 r/min 85 kW @ 4,000 r/min
Maximum torque 196 Nm @ 2,000 r/min 158 Nm @ 2,500 r/min 240 Nm @ 2,000 r/min
Item2WD4WDWith turbochargerWithout turbocharger
Gear ratio1st 3.967 4.330 3.918
2nd 2.136 2.355 2.261
3rd 1.360 1.509 1.395
4th 1.000 1.000 1.000
5th 0.856 0.833 0.829
Reverse 3.578 4.142 3.925
10-7
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SPECIFICATIONS
Engine EP01EPE
TransmissionEP01FZM
10-13

Item
Diesel-powered vehiclesPetrol-powered vehicles
Engine typeFour-cylinder, in line, water cooled, four-cycle,
overhead camshaft with turbo chargerFour-cylinder, in line, water cooled, four-cycle,
overhead camshaft
Engine model
Total displacement
Bore
Stroke
Compression ratio4D56
2,477 cc
91.1 mm
95.0 mm
21.0 : 14G64
2,351 cc
86.5 mm
100.0 mm
9.5 : 1
Valve clearanceIntake 0.25 mm Automatically

Exhaust

0.25 mm Automatically
Firing order — 1 - 3 - 4 - 2
Maximum output 85 kW @ 4,000 r/min 97 kW @ 5,250 r/min
Maximum torque 240 Nm @ 2,000 r/min 192 Nm @ 4,000 r/min
ItemPetrol-powered vehiclesDiesel-powered vehicles
Gear ratio1st 3.967 3.918
2nd 2.136 2.261
3rd 1.360 1.395
4th1.000 1.000
5th 0.856 0.829
Reverse 3.578 3.925
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SPECIFICATIONS
Engine EP01EPS
2WD
10-20

Item
With turbochargerWithout turbocharger
Engine typeFour-cylinder, in line, water cooled, four-cycle,
overhead camshaft with turbochargerFour-cylinder, in line, water cooled,
four-cycle, overhead camshaft
Engine model
Total displacement
Bore
Stroke
Compression ratio4D56
2,477 cc
91.0 mm
95.0 mm
21.0 : 1
Valve clearanceIntake 0.25 mm
Exhaust 0.25 mm
Firing order—
Maximum output 66 kW @ 4,000 r/min 57 kW @ 4,000 r/min
Maximum torque 196 Nm @ 2,000 r/min 158 Nm @ 2,500 r/min
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SPECIFICATIONS
4WD
TransmissionEP01FZN
10-21

Item
Without catalytic converterWith catalytic converter
Engine typeFour-cylinder, in line, water cooled, four-cycle,
overhead camshaft with turbocharger
Engine model
Total displacement
Bore
Stroke
Compression ratio4D56
2,477 cc
91.0 mm
95.0 mm
21.0 : 1
Valve clearanceIntake 0.25 mm
Exhaust 0.25 mm
Firing order—
Maximum output 74 kW @ 4,000 r/min 85 kW @ 4,000 r/min
Maximum torque240 Nm @ 2,000 r/min
Item
2WD4WDWith turbochargerWithout
turbocharger
A/TM/TA/TM/T
Gear ratio1st 2.826 3.967 4.330 2.826 3.918
2nd 1.493 2.136 2.355 1.493 2.261
3rd 1.000 1.360 1.509 1.000 1.395
4th 0.730 1.000 1.000 0.688 1.000
5th — 0.856 0.833 — 0.829
Reverse2.703 3.578 4.142 2.703 3.925
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SPECIFICATIONS
*: Optional equipment
10-26

No.
ItemQuantityRecommended lubricants
1 Brake fluid As required Brake fluid DOT 3 or DOT 4
2 Clutch fluid As required Brake fluid DOT 3 or DOT 4
3 Engine coolant2500 models2WD 7.7 litres
DIA QUEEN SUPER LONG LIFE COOLANT or equivalent
[Includes 0.65 litre in the reserve tank] 4WD 7.8 litres
2400 models 7.7 litres
4 Automatic transmission fluid2WD 7.3 litres
ATF DEXRON II
4WD 7.7 litres
5 Manual transmission oilDiesel-powered vehicles 2.5 litres
Gear oil API classification GL-4, SAE 75W-85W or 75W-90
Petrol-powered vehicles 2.2 litres
6 Engine oilDiesel-powered
vehicles2WDOil pan 5.0 litres
Refer to page 9-2 Oil filter 0.8 litre
Oil cooler 0.4 litre
4WDOil pan 6.3 litres
Oil filter 0.8 litre
Oil cooler 0.4 litre
Petrol-powered vehiclesOil pan 4.0 litres
Oil filter 0.3 litre
7 Power steering fluid* As required ATF DEXRON III or DEXRON II
8 Washer fluid 5.0 litres –
9 Refrigerant (air conditioning)* 550 - 600 g HFC-134a
10 Differential oilFront 0.9 litreWithout limited slip differential:
Hypoid gear oil API classification GL-5 or higher
Above 10°C SAE 90
Below 10°C SAE 80W
With limited slip differential*:
DIA QUEEN LSD gear oil or CASTROL HYPOY LS
(Hypoid gear oil API classification GL-5 SAE 90) Rear2WD 1.6 litres
4WD 2.6 litres
11 Transfer oil 2.3 litres
Hypoid gear oil API classification GL-4 SAE 75W-85W or 75W-90
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INDEX
4WD indication lamp
(4-wheel drive vehicles) .......................... 5-22
Accessory boxes ....................................... 6-35
Accessory (Installation) ............................. 1-13
Additional equipment ................................. 9-17
Antenna (Pillar antenna) ............................ 6-18
Anti-lock brake system (ABS) .................... 5-33
Armrest ........................................................ 3-7
Ashtray ...................................................... 6-34
Audio system
Anti-theft system ..................................... 6-15
Automatic air conditioning ......................... 6-25
Automatic transmission
Fluid .......................................................... 9-4
Possible driving speed ............................ 5-19
Selector positions.................................... 5-17
Warning lamp ............................................ 4-8
Battery ......................................................... 9-6
Charge warning lamp ................................ 4-8
Discharged battery
(Emergency starting) ............................ 8-27
Bonnet ......................................................... 2-7
Brake system
Anti-lock brake ........................................ 5-33
Braking .................................................... 5-32
Fluid .......................................................... 9-8
Parking brake .......................................... 5-30
Pedal free play ........................................ 9-14
Warning lamp ............................................ 4-9
Bulb capacity, replacement ....................... 8-34Door-ajar warning lamp ............................... 4-7
Doors ........................................................... 2-4
Central door locks ..................................... 2-7
Child protection ......................................... 2-6
Lock and unlock ........................................ 2-4
Economical driving ...................................... 5-6
Electric remote-controlled
outside rear-view mirrors ........................ 5-38
Electric window control ................................ 2-9
Electronic immobilizer.................................. 2-2
Emergency starting.................................... 8-27
Engine number .......................................... 10-2
Engine
Coolant...................................................... 9-5
Number ................................................... 10-2
Oil .............................................................. 9-2
Used oil ................................................... 1-16
Exterior and interior lamp operation .......... 9-14
Fluid
Automatic transmission fluid ..................... 9-4
Brake fluid ............................................. 10-26
Clutch fluid ..................................... 9-9, 10-26
Manual transmission fluid ..................... 10-26
Power steering fluid ....................... 9-9, 10-26
Washer fluid ............................................ 9-10
Fuel filter indication lamp ............................. 4-9
Fuel
Capacity /(Filling the fuel tank).................. 5-3
Fuel gauge ................................................ 4-3
Low fuel indication lamp............................ 4-7
Fuse load capacity..................................... 8-31
Fuses ......................................................... 8-30 Capacities ................................................ 10-25
Catalytic converter ....................................... 5-5
Cautions on handling of 4WD vehicles...... 5-29
Central door locks........................................ 2-7
Changing a fuse ........................................ 8-33
Charge warning lamp .................................. 4-8
Chassis number......................................... 10-2
“Child-protection” rear door ......................... 2-6
Child restraint ............................................ 3-11
Cigarette lighter ......................................... 6-33
Cleaning the inside of your vehicle .............. 7-2
Genuine leather ........................................ 7-3
Plastic, Vinyl leather, etc. .......................... 7-3
Cleaning the outside of your vehicle............ 7-4
Chrome parts ............................................ 7-6
Damaged paint.......................................... 7-6
Polishing ................................................... 7-6
Washing .................................................... 7-4
Waxing ...................................................... 7-5
Clock (Digital) ............................................ 6-34
Clutch
Fluid .......................................................... 9-9
Pedal free play ........................................ 9-14
Combination headlamps,
dipper and turn signal switch .................. 4-12
Coolant (Engine).......................................... 9-5
Correct 4-wheel drive operation ................ 5-26
Cup tray ..................................................... 6-37
Day/Night Type inside rear-view mirror ..... 5-37
Diesel fuel ................................................ 10-24
Diesel preheat warning lamp ..................... 4-10
Digital clock ............................................... 6-34
Dimensions ......................... 10-5, 10-11, 10-17
10-27
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