engine MITSUBISHI L200 2004 (in English) Service Manual

STARTING AND DRIVING
5-28 Climbing sharp grades
Set the transfer shift lever to “4L” to max-
imize the engine torque.
WARNING(1) Go straight up. Do not try to
traverse across a steep slope.
(2) If you begin to lose traction,
ease off the accelerator pedal
and gently turn the steering
wheel alternately left and right to
regain adequate traction again.
NOTE
(1) Choose as smooth a slope as possi-
ble with few stones or other obsta-
cles.
(2) The climbing ability is approximate
35° grade on dry pavement.
(3) Before attempting to drive up the
slope, walk up it to confirm that the
vehicle can handle the gradient.
Descending sharp grades
Set the transfer shift lever to “4L”, use the
engine brake (downshifting) and descend
slowly.
WARNINGAvoid snaking down a sharp gra-
dient. Descend the grade as straight
as possible.
NOTE
(1) When descending a sharp grade, if the
brakes are applied suddenly because
of an obstacle encountered, control of
the vehicle could be lost. Before de-
scending the slope, walk down it and
confirm the path.
(2) Before descending a grade, it is neces-
sary to choose the appropriate gear.
Avoid changing gears or depressing the
clutch while descending the grade.
(3) MITSUBISHI is not responsible to the
operator for any damage or injury
caused or liability incurred by the im-
proper and negligent operation of a ve-
hicle. All techniques of vehicle opera-
tion described herein depend on the
skill and experience of the operator
and other participating parties, and any
deviation from the recommended oper-
ating instructions above is at their own
risk.
Turning sharp corners
When turning a sharp corner in “4H” or
“4L” position at low speed, a slight differ-
ence in steering may be experienced
similar to as if the brakes were applied.
This is called tight corner braking and
results from each of the four tyres being at
a different distance from the corner.
The phenomenon is peculiar to 4-wheel
drive vehicles. If this occurs, either
straighten the steering wheel, or change
to rear-wheel drive.
Crossing a stream (fording)
4-wheel drive vehicles are not necessarily
waterproof. If the electrical circuits be-
come wet, further operation of the vehicle
will be impossible; therefore, avoid cross-
ing streams unless absolutely necessary.
If crossing a stream is unavoidable, use
the following procedure:
(1) Check depths of a stream and geo-
graphical features before attempting
to cross a stream and ford the stream
where the water is as shallow as prac-
ticable.
(2) Set the transfer shift lever to “4L”.
(3) Drive slowly at a speed of approxi-
mately 5 km/h (3 mph) to avoid
splashing too much water.
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STARTING AND DRIVING
5-29
CAUTIONNever cross a stream where the
water is deep.
Do not change gears while crossing
the stream.
Frequent crossing of streams can
adversely affect the life span of the
vehicle; consult an authorized
MITSUBISHI dealer and take the ne-
cessary measures to prepare, in-
spect, and repair the vehicle.
After crossing a stream, apply the brakes
to be sure they are functioning properly. If
the brakes are wet and not functioning
properly, dry them out by driving slowly
while lightly depressing the brake pedal.
Inspect each part of the vehicle carefully.
Refer to the “Inspection and maintenance
following rough road operation” section.
Cautions on handling of
4WD vehicles
EI49A-Ce
Tyres and wheels
Since the driving torque can be applied to
the 4 wheels, the performance of the vehi-
cle when operating in 4WD is greatly
affected by the condition of the tyres.
Pay close attention to the tyres.
• Install specified tyres on all wheels. Re-
fer to the “Tyres and wheels” on page
10-8, 10-14, 10-22.
• All tyres should be rotated whenever the
wear difference between front and rear
tyres is recognizable.
Good vehicle performance cannot be
expected if there is a difference in wear
between tyres. Refer to the “Tyre rota-
tion” on page 9-11.
• Check the tyre inflation pressure regu-
larly.
Inspection and maintenance
following rough road operation
After operating the vehicle in rough road
conditions, be sure to perform the following
inspection and maintenance procedures:
(1) Check that the vehicle has not been
damaged by rocks, gravel, etc.
(2) Carefully wash the vehicle with water.
Drive the vehicle slowly while lightly
depressing the brake pedal in order to
dry out the brakes. If the brakes still
do not function properly, contact an
authorized MITSUBISHI dealer as
soon as possible to have the brakes
checked.
(3) Remove the insects, dried grass, etc.
clogging the radiator core.
(4) If a stream has been crossed, check
the engine, transmission, and differ-
ential oil and propeller shaft grease. If
the oil or grease is milky or cloudy
because of water contamination, it
must be replaced with new oil.
(5) Check the inside of the vehicle. If
ingress of water is found, dry the car-
pet etc.
(6) Inspect the headlamps. If the head-
lamp bulb is flooded with water, have
the headlamp drained off at an autho-
rized MITSUBISHI dealer.
(7) Have an authorized MITSUBISHI
dealer replace grease in the wheel
bearing.
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STARTING AND DRIVING
5-30
CAUTIONAlways use tyres of the same size,
same type, and same brand, and
which have no wear differences. Us-
ing tyres which differ in size, type,
brand or the degree of wear will in-
crease the differential oil tempera-
ture, resulting in possible damage to
the driving system.
Further, the drive train will be sub-
jected to excessive loading, possi-
bly leading to oil leakage, compo-
nent seizure, or other serious faults.
Jacking up vehicle on 4-wheel
drive vehicles
CAUTIONDo not crank the engine while jack-
ing up the vehicle.
The tyre on the ground may turn and
the vehicle may roll off the jack.
Operate clutch pedal slowly and
positively
Quick or slight clutch engagement made
while the engine is running at high speed
will cause damage to the clutch and trans-
mission because the tractive force is very
great.
Operate the pedal slowly and positively.
Parking brakeEI07A-Tb
To park the vehicle, first bring it to a com-
plete stop, fully engage the parking brake,
and then move the gearshift level to 1st
(on an uphill) or Reverse (on a downhill)
position for vehicles with a manual trans-
mission or set the selector lever to the “P”
(PARK) position on automatic transmis-
sion vehicles.
Type 1
To apply
1 - Pull the lever up without pushing the
button at the end of the hand grip.
I07A008
1
Type 1
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STARTING AND DRIVING
5-32
ParkingEI22A-Ak
Parking on a slope
Fully engage the parking brake, and then
move the gearshift lever to 1st (on an up-
hill) or reverse (on a downhill) position on
manual transmission vehicle.
On automatic transmission vehicle, move
the selector lever to “P” (PARK) position.
When parking on a hill, apply chocks to
wheels for greater safety.
Parking with the engine running
Do not keep the engine running in a
closed or poorly ventilated place. Carbon
monoxide gas is odourless and extremely
poisonous and dangerous.
Where you park
Do not park in a place where there are in-
flammable objects such as dry grass,
leaves, etc. because the exhaust system
with catalyst produces very high tempera-
tures. This may cause a fire.
When leaving the vehicle
Always remove the key from the ignition
switch and lock all doors when leaving the
vehicle unattended.
Always try to park your vehicle in a well lit
area.
BrakingEI23A-Me
All the parts of the brake system are cri-
tical to safety. Have the vehicle serviced
by an authorized MITSUBISHI dealer at
regular intervals according to the service
booklet.
Brake system
(1) The service brake is divided into two
brake circuits so that when one brake
circuit fails, the other is available to
stop the vehicle. If this occurs, how-
ever, the brake pedal must be de-
pressed further than usual; stop driv-
ing as soon as possible and have the
brake system repaired at the nearest
authorized MITSUBISHI dealer.
(2) The brake boosting force is lost after
the brake pedal is depressed once or
twice while the engine is off. If this oc-
curs, the brake will require greater force
than usual. This is especially important
when the vehicle is being towed.
(3) On diesel-powered vehicles, the
brake booster will no longer function if
the V-belt is broken, and the brake
failure warning lamp will illuminate to
inform the driver. If this happens, use
engine braking (down-shifting) to re-
duce the speed of the vehicle and
then depress the brake pedal withmore force than usual to stop the
vehicle in a safe place, and have the
brake system serviced at the nearest
authorized MITSUBISHI dealer.
Warning lamp
The brake warning lamp lets you know if
your brake system is working properly.
Read “Brake warning lamp” on page 4-9.
When brakes are wet
Check the brake system while driving at a
low speed immediately after starting, es-
pecially when the brakes are wet, to con-
firm they work normally.
A film of water can form on the brake discs
or brake drums and prevent normal func-
tioning after driving in heavy rain or
through large puddles, or after the vehicle
is washed. If this occurs, dry the brakes
out by driving slowly while lightly depress-
ing the brake pedal.
When driving downhill
It is important to take advantage of the en-
gine braking by shifting to a lower gear
while driving on steep downhill roads in
order to prevent the brakes from overheat-
ing.
05engL2_240082_4 22-01-2004 13:05 Page 5-32

STARTING AND DRIVING
5-35 If the lamp illuminates while
driving
(1) Since there will always be a possibility
of the vehicle becoming unstable
when brakes are applied rapidly, en-
sure that brakes are applied gently
and that high-speed driving is not at-
tempted. Furthermore, bring the vehi-
cle to halt in a safe location.
Restart the engine and check to see
whether the lamp goes out after a few
minutes driving. If it then remains off
during driving, there is no problem.
However, if the lamp does not go out
or if it lights up again when the vehicle
is driven, have the vehicle checked by
an authorized MITSUBISHI dealer as
soon as possible.
(2) After starting the engine using jumper
cables, if you attempt to start the vehi-
cle before the battery is sufficiently
charged, the engine will run irregu-
larly and the ABS warning lamp will il-
luminate indicating that the vehicle
should not be driven.
This situation, however, is caused
merely by insufficient battery voltage
and is not an abnormal situation.
If such a situation occurs, run the en-
gine at idle for some time to charge
the battery.
Limited-slip differential*
EC17A-Ha
A limited-slip differential is applied for the
rear wheel differential only. The features
of this limited-slip differential are de-
scribed below:
Just as with a conventional differential, the
wheel on one side is allowed to turn at a
different speed from the wheel on the
other side when the vehicle is cornering.
The difference between the limited-slip dif-
ferential and a conventional differential is
that if the wheel on one side of the vehicle
loses traction, a greater amount of torque
is applied to the rear wheel on the other
side to improve traction.
NOTE
Even if there is a difference in the amount
of traction the wheels can get, if both of
them are spinning, the limited-slip differ-
ential will not be effective. NOTE
(1) Immediately after the vehicle starts
moving after engine start up, a whin-
ing sound of a motor will be heard
from the engine compartment, and if
the brake pedal is depressed at that
moment, a pulsating is felt. These
sound and shock are due to the self-
diagnosis operation of the ABS and
does not indicate a malfunction.
(2) After driving on snowy roads, remove
any snow and ice which may have be-
come adhered to the wheel areas.
When doing this, be careful not to
damage the wheel speed sensors
and cables located at each wheel on
vehicles equipped with an ABS.
(3) The ABS becomes operative after the
vehicle has accelerated to a speed in
excess of approximately 10 km/h. It
stops operating when the vehicle de-
celerates to a speed below approxi-
mately 5 km/h.
I24A010
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STARTING AND DRIVING
5-36
CAUTION
(1) Never start the engine while one
of the rear wheels is jacked up
and the other in contact with the
ground; doing so may cause the
vehicle to jump forward.
(2) When attempting to extract the
vehicle from snow, mud, etc.,
and the engine is run continu-
ously at high speed, the limited-
slip differential will be adversely
affected.
Steering wheel height adjustment
EG09A-Ci
To adjust the steering wheel height, re-
lease the tilt lock lever while holding the
steering wheel by hand, and raise or lower
the steering wheel to the desired height.
After adjustment, securely lock the lever
by pulling it upward.
1 - Locked
2 - Release
WARNING
(1) After adjusting to the desired
height, check to be sure that the
lever is secured.
(2) Do not attempt to adjust the
steering wheel while you are
driving the vehicle.
(3) When releasing the tilt lock
lever, move it to the release po-
sition (2) and hold the steering
wheel by hand to prevent it
falling to the lowest position.
G09A016
1
2
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STARTING AND DRIVING
5-37
Power steering system*
EC13A-Gc
When the engine is stopped, the power
steering system will not function and it will
require greater manual effort to operate
the steering wheel. Keep this in mind in
particular when towing the vehicle. Never
turn off the engine while driving.
Periodically check the power steering fluid
level.
CAUTIONOn vehicles with power steering, do
not hold the steering wheel in the
fully turned position (either left or
right), for longer than 10 seconds.
This can cause damage to the power
steering pump due to reduced lubri-
cation.
Manual outside rear-view
mirrors*
EI08BAEa
Adjust the mirror surface by hands as indi-
cated by the arrows.
Day/Night Type inside
rearview mirror
EI08A-Hb
The lever (A) at the bottom of the mirror
can be used to adjust the mirror to reduce
the glare from the headlights of vehicles
behind you during night driving.
1. Normal
2. Anti-glare
WARNINGDo not attempt to adjust the rear-
view mirrors while driving. This can
be dangerous.
Be sure to adjust the mirrors before
driving.
I08B139I08A027
1 2 A
05engL2_240082_4 22-01-2004 13:05 Page 5-37

FOR PLEASANT DRIVING
UKW/MW/LW electronic tuning radio with
tape player*
EH30E-E
The audio system can be used when the ignition key is in the “ON”
or “ACC” position.
NOTE
(1) To listen to the audio system while the engine is stopped, turn
the ignition key to the “ACC” position.
(2) When a cellular phone is used inside the vehicle, noise may
be produced from the audio equipment. This does not mean
that something is wrong with the audio equipment. In such a
case, use the cellular phone at a place as far as possible from
the audio equipment.(3) A CD player or a CD autochanger can be connected to this
audio system.
The CD player or the CD autochanger can be operated by
the switch of the audio body. Refer to “To listen to a CD” on
page 6-14.
(4) In case of misuse (entry of a foreign object or water, smoke or
odor, etc.), immediately turn off the audio system and have it
checked at an authorized MITSUBISHI dealer. Never try to
repair it by yourself. Avoid continuous usage without inspec-
tion by a qualified person.
6-2
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FOR PLEASANT DRIVING
NOTE
On an air conditioned vehicle, the cool air
from the ventilators may appear as a mist.
This is due to moist air being suddenly
cooled by the air conditioning. This will
clear after a few moments.NOTE
On an air conditioned vehicle, the cool air
from the ventilators may appear as mist.
This is due to moist air being suddenly
cooled by the air conditioner. This will
clear after a few moments.
CAUTIONWhen using the air conditioning, the
idling speed may slightly increase
as the air conditioning compressor
is switched on/off automatically.
Especialy for vehicles with an auto-
matic transmission, while the vehi-
cle is stationary, fully depress the
brake pedal to prevent the vehicle
from creeping.
Heater/Air conditioning*
EH04ABNa
The heater/air conditioning can be oper-
ated while the engine is running.
The performance of the heater is directly
related to the temperature of the engine
coolant, so operate the heater after the
engine has had a chance to warm up. The
amount of air flow can be regulated by ad-
justing the blower speed.
1 - Air conditioning switch*
Push the switch, and the air condition-
ing unit (cooling/dehumidifying func-
tion) will operate, turning the oper-
ation indicator lamp on.
Push the switch again, and the air
conditioning unit will stop.
6-19
H04A019
1
2
4 5 3
LHD
H16A325
3
4
Side ventilators
H04A020452
13
RHD
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FOR PLEASANT DRIVING
2 - Blower lever
There are 4 blower speeds for control
of the amount of air flow.
The setting for ordinary use should be
the first or second speed.
3 - Temperature control dial
The heater will not operate if the dial
is set all the way to the left.
The air flow temperature will gradually
increase as the dial is turned to the
right.
NOTE
When the engine coolant temperature is
low, temperature of air introduced into the
passenger compartment does not change
even if the temperature control dial is
moved to the high temperature side.A: From front and side demister
B: From side ventilators
C: From under the instrument panel
D: From centre ventilators
(1) *: means a small amount of air flow
(2)
mode: the amount of air flow varies
according to the position of mode selection
dial.
6-20
H16A119
A
BA
A
C
CB D
H03A017
Mode SelectionAir Outlets
B D

A* B* C* D*
C A* B*
A* B* C*
A B*
06engL2_240082_4 22-01-2004 13:07 Page 6-20