Group 80 MITSUBISHI LANCER 2005 Workshop Manual

51-1
GROUP 51
EXTERIOR
CONTENTS
FRONT BUMPER ASSEMBLY . . . . .51-2
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-2
FRONT BUMPER ASSEMBLY . . . . . . . . . . 51-2
REMOVAL AND INSTALLATION . . . . . . . . 51-2
DISASSEMBLY AND REASSEMBLY . . . . . 51-3
REAR BUMPER ASSEMBLY . . . . . .51-5
REMOVAL AND INSTALLATION . . . . . . . . 51-5
DISASSEMBLY AND REASSEMBLY . . . . . 51-7
MOULDINGS . . . . . . . . . . . . . . . . . . .51-9
SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . . 51-9
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-9
MOULDINGS . . . . . . . . . . . . . . . . . . . . . . . 51-10
REMOVAL AND INSTALLATION . . . . . . . . 51-10
SIDE AIR DAM . . . . . . . . . . . . . . . . . .51-15
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-15
SIDE AIR DAM . . . . . . . . . . . . . . . . . . . . . . 51-15
REMOVAL AND INSTALLATION . . . . . . . . 51-15
GARNISHES . . . . . . . . . . . . . . . . . . .51-17
REMOVAL AND INSTALLATION . . . . . . . . 51-17
REAR SPOILER . . . . . . . . . . . . . . . . .51-18
REMOVAL AND INSTALLATION . . . . . . . . 51-18
TAILGATE SPOILER . . . . . . . . . . . . .51-19
REMOVAL AND INSTALLATION . . . . . . . . 51-19
ROOF RAIL . . . . . . . . . . . . . . . . . . . .51-20
REMOVAL AND INSTALLATION . . . . . . . . 51-20
WINDSHIELD WIPER AND WASHER51-21
GENERAL INFORMATION . . . . . . . . . . . . . 51-21
SERVICE SPECIFICATION . . . . . . . . . . . . 51-22TROUBLESHOOTING . . . . . . . . . . . . . . . . 51-22
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . 51-22
WINDSHIELD WIPER AND WASHER . . . . 51-23
REMOVAL AND INSTALLATION . . . . . . . . 51-23
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 51-25
REAR WIPER AND WASHER . . . . . .51-28
GENERAL INFORMATION . . . . . . . . . . . . . 51-28
SERVICE SPECIFICATION . . . . . . . . . . . . 51-28
TROUBLESHOOTING . . . . . . . . . . . . . . . . 51-28
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . 51-28
REAR WIPER AND WASHER . . . . . . . . . . 51-29
REMOVAL AND INSTALLATION . . . . . . . . 51-29
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 51-30
HEADLAMP WASHER . . . . . . . . . . . .51-32
TROUBLESHOOTING . . . . . . . . . . . . . . . . 51-32
HEADLAMP WASHER . . . . . . . . . . . . . . . . 51-32
REMOVAL AND INSTALLATION . . . . . . . . 51-32
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 51-33
MARK . . . . . . . . . . . . . . . . . . . . . . . . .51-34
REMOVAL AND INSTALLATION . . . . . . . . 51-34
DOOR MIRROR . . . . . . . . . . . . . . . . .51-36
GENERAL INFORMATION . . . . . . . . . . . . . 51-36
SERVICE SPECIFICATION . . . . . . . . . . . . 51-36
SPECIAL TOOL. . . . . . . . . . . . . . . . . . . . . . 51-36
TROUBLESHOOTING . . . . . . . . . . . . . . . . 51-36
DIAGNOSIS TROUBLESHOOTING
FLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51-36
TROUBLE SYMPTOM CHART . . . . . . . . . . 51-36
SYMPTOM PROCEDURES . . . . . . . . . . . . 51-37
DOOR MIRROR . . . . . . . . . . . . . . . . . . . . . 51-45
REMOVAL AND INSTALLATION . . . . . . . . 51-45
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 51-47

REAR BUMPER ASSEMBLY
EXTERIOR51-5
REAR BUMPER ASSEMBLY
REMOVAL AND INSTALLATIONM1511001900397
Pre-removal and Post-installation Operation
•Rear Combination Light Removal and Installation.
(Refer to GROUP 54A, Rear Combination Lamp
P.54A-79.)
•Rear End Trim Removal and Installation. (Refer to
GROUP 52A, Trims P.52A-11.)
•Rear Splash Shield Removal and Installation.
AC300413
AC305045
ClipRear bumper assemblyRear bumper assembly Section A – A Section B – B
ClipRear bumper
assembly
AB
B
BA
AB
B

REAR SPOILER
EXTERIOR51-18
REAR SPOILER
REMOVAL AND INSTALLATIONM1511006100136
REMOVAL SERVICE POINT
<> HIGH-MOUNTED STOP LAMP
REMOVAL
Use the following steps to easily route high-mounted
stop lamp harness in the event of installation:
CAUTION
Ensure that the string is tightly tied.
1. Tie string on high-mounted stop lamp harness (at
connector side).
2. Carefully pull out high-mounted stop lamp.
AC303713
2 3
4
2
1
AB
1
Removal steps
•Trunk lid bumper (Refer to GROUP
42, Trunk lid P.42-43.)
1. Cap2. Gasket
3. Rear spoiler
<>4. High-mounted stop lampRemoval steps (Continued)
AC303708
Connector String
AB

TAILGATE SPOILER
EXTERIOR51-19
TAILGATE SPOILER
REMOVAL AND INSTALLATIONM1511019900068
AC303721
1
2 3
AB
5.2 ± 1.0 N·m
Tailgate spoiler removal steps
•Tailgate trim upper (Refer to GROUP
52A, Tailgate trim P.52A-19.)
•High-mounted stoplight connector
connection•Rear washer hose connection
1. Tailgate spoiler assembly
2. High-mounted stoplight assembly
3. Tailgate spoiler Tailgate spoiler removal steps

WINDSHIELD WIPER AND WASHER
EXTERIOR51-22
SERVICE SPECIFICATIONM1511000300325
TROUBLESHOOTINGM1511000700323
The windshield wiper and washer are controlled by
the Smart Wiring System (SWS). For
troubleshooting, refer to GROUP 54B,
Troubleshooting P.54B-17 or GROUP 54C,
Troubleshooting P.54C-4.
NOTE: Even when the ETACS-ECU has failed, the
windshield wiper can work at low speed as fail-safe
mode. (Normally, the windshield wiper operates
when the ignition switch is at the "ACC" position. But,
if it enters the fail-safe mode, the wiper can operate
only when the ignition switch is at the "ON" position.)
ON-VEHICLE SERVICEM1511000800461
WINDSHIELD INTERMITTENT WIPER
INSPECTION
1. If the windshield intermittent wiper interval
adjusting knob is operated, the wiper interval
should change.
2. Holding the windshield intermittent wiper interval
adjusting knob, input the simulated vehicle speed
with MUT-II MB991502 and check that the wiper
interval changes as the vehicle speed changes.
3. If not, carry out the troubleshooting (Refer to
GROUP 54B, Troubleshooting P.54B-17 or
GROUP 54C, Troubleshooting P.54C-4). ItemStandard value
Windshield wiper blade park position mm 34 ± 5

WINDSHIELD WIPER AND WASHER
EXTERIOR51-24
NOTE: For removal and installation of the wiper and
washer switch, refer to GROUP 54A, Column switch
P.54A-87.
REMOVAL SERVICE POINT
<> WINDSHIELD WIPER MOTOR
ASSEMBLY REMOVAL
1. Remove the windshield wiper motor assembly
mounting bolt.
CAUTION
Be careful not to damage the windshield glass
when the windshield wiper motor assembly is
removed.
2. Use the fiat-tipped screwdriver to disengage the
link between the windshield wiper motor assembly
and the link assembly to remove the windshield
wiper motor assembly.
INSTALLATION SERVICE POINTS
>>A<< WIPER BLADE INSTALLATION
CAUTION
The driver's side wiper blade is not warped.
When installing the passenger's wiper blade, check
that the backing inside the wiper blade is warped
toward the wiper arm.
>>B<< WIPER BLADE ASSEMBLY
INSTALLATION
Install the wiper blade at the specified position
(standard value).
Standard value (A): 34 ± 5 mm
Wiper blade assembly removal steps
>>B<<1. Wiper blade assembly
>>A<<2. Wiper blade
Windshield wiper motor and link
assembly removal steps
3. Cover
4. Wiper arm
5. Hood weather strip
6. Front deck garnish (passenger's side)
7. Front deck garnish (driver's side)
<>8. Windshield wiper motor assembly
9. Link assembly
Washer hose removal steps
•Front splash shield (Refer to GROUP
42, Fender P.42-6)
10. Rear washer hose
11. Front washer hoseWindshield washer nozzle removal
steps
•Connection of front washer hose
11. Washer nozzle
Washer tank and washer motor
removal steps
•Side undercover (RH)
•Front splash shield (Refer to GROUP
42, Fender P.42-6)
•Connection of front washer hose and
rear washer hose
12. Washer tank assembly
13. Front washer motor
14. Rear washer motor
AC304411AB
Windshield wiper
motor assembly
Link assembly
connection
Flat-tipped screwdriverAC101090AD
Wiper bladeBacking
BackingA
A
Section A – A
Wiper
bladeBacking
AC000427
A
A
Front deck garnish terminalAD

REAR WIPER AND WASHER
EXTERIOR51-28
REAR WIPER AND WASHER
GENERAL INFORMATIONM1511000100525
REAR WIPER AND WASHER OPERATION
Rear Wiper Operation
•If the rear wiper and washer switch is turned to
"INT" position with the ignition switch at "ACC" or
"ON" position, the ETACS-ECU turns ON the rear
wiper drive signal for three seconds
(approximately two cycles), then 7.4 seconds
later the intermittent motion operates every eight
seconds. If the selector lever is moved to the "R"
position when the rear wiper and washer switch is
turned to the "INT" position and the ignition
switch is at the "ACC" or "ON" position, the inhibitor switch "R" turns ON. One second later,
the ETACS-ECU turns ON the rear wiper drive
signal for three seconds (approximately two
cycles). Then, 7.4 seconds later, the intermittent
motion of eight seconds' cycle is restored.
Rear Washer Operation
•If the rear wiper and washer switch is turned to
the ON (washer) position with the ignition switch
at the "ACC" or "ON" position, the rear washer
ON signal is sent to the ETACS-ECU, causing the
rear wiper signal to turn on after 0.3 second. After
the rear washer switch signal turns off, the rear
wiper signal turns off in three seconds. If the rear
washer switch is turned to the ON position while
the rear wiper is in intermittent mode, the rear
washer works for that period when the washer
switch remains on. Then the rear wipers return to
the intermittent mode.
SERVICE SPECIFICATIONM1511000300336
TROUBLESHOOTINGM1511000700334
The rear wiper and washer are controlled by the
Smart Wiring System (SWS). For troubleshooting,
refer to GROUP 54B, Troubleshooting P.54B-17 or
GROUP 54C, Troubleshooting P.54C-4.
ON-VEHICLE SERVICEM1511000800472
CHECK OF REAR WIPER OPERATION
WHEN SELECTOR LEVER IS AT THE "R"
POSITION
1. When the selector lever is moved to the "R"
position with the rear wiper switch at the "INT"
position, the wiper should operate twice or three
times at low speed after approximately one
second.
2. If not, carry out the troubleshooting (Refer to
GROUP 54B, Troubleshooting P.54B-17 or
GROUP 54C, Troubleshooting P.54C-4). ItemStandard value
Rear wiper blade park position mm 42 ± 5

REAR WIPER AND WASHER
EXTERIOR51-29
REAR WIPER AND WASHER
REMOVAL AND INSTALLATION
M1511008500345
NOTE: For removal and installation of the wiper and
washer switch, refer to GROUP 54A, Column switch
P.54A-87.
AC304515
2.5 ± 0.4 N·m
9.8 ± 2.0 N·m
7.4 ± 1.4 N·m
3
2
1 4
5
AB
Wiper blade assembly removal steps
>>A<<1. Wiper arm and blade assembly
>>B<<2. Wiper blade
Rear wiper motor removal steps
•Tailgate trim lower (Refer to GROUP
52A, Tailgate trim P.52A-19.)
•Tailgate waterproof film (Refer to
GROUP 42, Tailgate P.42-48.)
3. Rear wiper motor assembly
Rear washer nozzle removal steps
•High-mounted stop lamp assembly
(Refer to GROUP 54A, High-mounted
stop lamp P.54A-81.)
4. Rear washer nozzleWasher hose removal steps
•Front scuff plate, rear scuff plate, cowl
side trim and quarter trim (Refer to
GROUP 52A, Trims P.52A-11.)
•Tailgate lower trim, tailgate proof film
(Refer to GROUP 52A, Tailgate trim
P.52A-19.)
•High-mounted stop lamp assembly
(Refer to GROUP 54A, High-mounted
stop lamp P.54A-81.)
5. Rear washer hose

HEADLAMP WASHER
EXTERIOR51-32
HEADLAMP WASHER
TROUBLESHOOTINGM1511000700356
The headlamp washer is controlled by the Smart
Wiring System (SWS). For troubleshooting, refer to
GROUP 54B, Troubleshooting P.54B-17 or GROUP
54C, Troubleshooting P.54C-4.
HEADLAMP WASHER
REMOVAL AND INSTALLATIONM1511009700063
AC304608AB
10N
2
4
56
8
7
1
9
11
9
1
10N
4.9 ± 0.7 N·m 4.9 ± 0.7 N·m
3
Removal steps
•Washer fluid draining
1. Headlamp washer hose connection
2. Under cover side panel (R.H)
3. Splash shield mounting clip (R.H)4. Headlamp washer motor
connection
5. Headlamp washer joint
6. Headlamp washer hose Removal steps (Continued)

DOOR MIRROR
EXTERIOR51-36
DOOR MIRROR
GENERAL INFORMATIONM1511000100536
DOOR MIRROR OPERATION
Remote Controlled Mirror Operation
•The mirror on the door mirror moves up/down
and left/right by operating the remote controlled
door mirror switch when the ignition switch is in
the "ON" or "ACC" position.Heated Door Mirror operation
•The defogger relay switch is activated (ON) by
turning on the A/C-ECU built-in defogger switch
when the ignition switch is in the "ON" position.
When the defogger relay is turned ON, power is
supplied to the defogger and door mirror, and the
heater of the door mirror (heated door mirror)
starts operations. The defogger comes with a
timer function and will automatically turn OFF the
switch approximately 11 minutes after the
defogger switch is turned ON. The heated door
mirror operations are also terminated along with
the defogger, at this time.
SERVICE SPECIFICATIONM1511000300347
SPECIAL TOOLM1511000601103
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOWM1511014600169
Refer to GROUP 00 − How to Use
Troubleshooting/Inspection Service Points P.00-5.
TROUBLE SYMPTOM CHARTM1511015000160
ItemStandard value
Heated door mirror operation current Ω5.9 − 7.8
Tool Number Name Application
MB990784 Ornament remover Removal of remote controlled
mirror switch
MB990784
Symptom Inspection
procedureReference
page
All heated door mirrors do not operate 1
P.51-37
The right or left heated door mirror does not operate 2
P.51-39