break MITSUBISHI LANCER 2005 User Guide

FRONT BUMPER ASSEMBLY
EXTERIOR51-4
DISASSEMBLY SERVICE POINT
<> FRONT BUMPER SIDE PLATE
ASSEMBLY REMOVAL
Use a drill (4.0 mm) to make a hole in the rivet to
break it, and then remove the rivet.
REASSEMBLY SERVICE POINT
>>A<< FRONT BUMPER SIDE PLATE
ASSEMBLY
Use the rivet tool shown in the illustration to attach
the rivet by the following procedure.
1. Insert the rivet into the base material front bumper
side plate assembly.
2. Place the recommended tool over section A of the
rivet.
3. While pushing the flange surface of the rivet with
the recommended tool, press the handle of the
tool.
4. The thin part of section A of the rivet will break
and the rivet will then be attached.
AC100411AB
Rivet Drill
Bumper face
AC305178AB
1
2
3
4Section A
Rivet
Rivet tool
Flange
Rivet Front bumper
side plateRivet tool
Front bumper
face
Front bumper face

REAR BUMPER ASSEMBLY
EXTERIOR51-8
DISASSEMBLY SERVICE POINT
<> RIVET REMOVAL
Use a drill (4.0 mm) to make a hole in the rivet to
break it, and then remove the rivet.
ASSEMBLY SERVICE POINT
>>A<< RIVET INSTALLATION
Use the rivet tool shown in the illustration to attach
the rivet by the following procedure.
1. Insert the rivet into the rear bumper face and rear
bumper side plate.
2. Insert “A” of the rivet into the rivet tool.
3. Pressing the flange surface of the rivet, move the
handle of the rivet tool.
4. The thinnest point of “A” is cut and the rivet is held
in position.
AC100411AB
Rivet Drill
Bumper face
Y0412AU
AC00587618E0192AB
1
2
3
4Section A
Rivet
Flange
Rivet Rear bumper
side plateRear bumper
face
Rear bumper face
Recommended tool
Recommended
tool

REAR WINDOW DEFOGGER
CHASSIS ELECTRICAL54A-96
ON-VEHICLE SERVICE
PRINTED HEATER LINES CHECKM1543001800311
1. Run engine at 2,000 r/min. Check heater element
with battery at full.
2. Turn "ON" rear window defogger switch. Measure
heater element voltage with circuit tester at rear
window glass centre A. Condition is good if it
indicates about six volts.
3. If 12 volts is indicated at A, there is a break in the
negative terminals from A. Move test bar slowly to
negative terminal to detect where voltage
changes suddenly (0 volts).
4. If 0 volts is indicated at A, there is a break in the
positive terminals from A. Defect where the
voltage changes suddenly (12 volts) in the same
method described above.
REAR WINDOW DEFOGGER SWITCH
REMOVAL AND INSTALLATIONM1543006200314
Refer to GROUP 55, Heater Control Assembly and
A/C Switch P.55-77.
INSPECTIONM1543019502388
DEFOGGER RELAY CHECK
ACX00813
Normal characteristic curve
Abnormal characteristic curve
A (Centre point)
Approximately 6 V
Negative
terminal Print heater line
Positive
terminal
Open circuit point Voltage
AC Voltage
Negative
terminal Print heater line
Positive
terminal
Battery voltage Tester
connectionSpecified
condition
Not supplied 4 − 5 Open circuit
•Connect terminal
3 to the positive
battery terminal
•Connect terminal
1 to the negative
battery terminal4 − 5 Less than 2
ohms
1 5
4
3
AC305319
AB
Rear windowdefogger relay

WINDSHIELD WIPER AND WASHER
CIRCUIT DIAGRAMS90-119
WINDSHIELD WIPER AND WASHER
M1901006100995
FRONT-ECU
WINDSHIELD
WASHER MOTORIGNITION SWITCH (ACC)
(FUSE )7
CIRCUIT
BREAKER
WINDSHIELD
WIPER MOTOR
WINDSHIELD
WASHERWIPER SPEED
SWITCHING
RELAYWIPER
AUTOMATIC
STOP RELAY
UPPER
SIDEUPPER
SIDEETACS-
ECU IGNITION SWITCH (IG2) IGNITION SWITCH (IG1) BATTERYPOWER
SOURCE
RELAY
BOX
COLUMN
SWITCH
COLUMN-ECU
WINDSHIELD
INTERMITTENT
WIPER INTERVAL
ADJUSTING KNOBWINDSHIELD
WASHER SWITCH
(WINDSHIELD WIPER SWITCH)

WINDSHIELD WIPER AND WASHER
CIRCUIT DIAGRAMS90-121
WINDSHIELD WIPER AND WASHER
M1901006101006
FRONT-ECU
WINDSHIELD
WASHER MOTORIGNITION SWITCH (ACC)
CIRCUIT
BREAKER
WINDSHIELD
WIPER MOTOR
WINDSHIELD
WASHERWIPER SPEED
SWITCHING
RELAYWIPER
AUTOMATIC
STOP RELAY
UPPER
SIDEUPPER
SIDE
NOTE
: ·ABS
·BRAKE WARNING LAMP
·CHARGING SYSTEM
·ENGINE CONTROL SYSTEM
·FUEL WARNING LAMP
·INVECS-II 4A/T
·METER AND GAUGE
·OIL PRESSURE WARNING LAMP
(FUSE )7
ETACS-
ECU
ETACS-
ECU IGNITION SWITCH (IG2)IGNITION SWITCH (IG1)
BATTERYPOWER
SOURCE
RELAY
BOX
COLUMN
SWITCH
COLUMN-ECU
WINDSHIELD
INTERMITTENT
WIPER INTERVAL
ADJUSTING KNOBWINDSHIELD
WASHER SWITCH
(WINDSHIELD WIPER SWITCH)
Wire colour code
B : Black LG : Light green G : Green L : Blue
W : White Y : Yellow SB : Sky blue BR : Brown
O : Orange GR : Gray R : Red P : Pink V : Violet