dış MITSUBISHI LANCER 2005 Repair Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 2005, Model line: LANCER, Model: MITSUBISHI LANCER 2005Pages: 788, PDF Size: 45.98 MB
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SPECIAL TOOLS
FRONT SUSPENSION33-4
SPECIAL TOOLS
M1332000600297
Tool Number Name Use
MB991004 Wheel alignment gauge
attachmentWheel alignment
measurement
A: MB991237
B: MB991238A: Spring compressor
body
B: Arm setCoil spring compression
MB991680
A: MB991681
B: MB991682Wrench set
A: Wrench
B: SocketStrut assembly
disassembly and
reassembly
MB991006 Preload socket Lower arm ball joint
rotation starting torque
check
MB990800 Ball joint remover and
installerLower arm ball joint cover
installation
MB991004
MB991237
A
B
MB991680
A
B
MB991006
MB990800
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ON-VEHICLE SERVICE
FRONT SUSPENSION33-5
ON-VEHICLE SERVICE
FRONT WHEEL ALIGNMENT CHECK AND
ADJUSTMENT
M1331000900682
Measure wheel alignment with alignment equipment
on a level surface. The front suspension, steering
system, wheels, and tyres should be serviced to
normal condition before measuring wheel alignment.
TOE-IN
Standard value:
at the centre of tyre tread: 1 ± 2 mm
Toe angle (per wheel): 0°03' ± 06'
1. Adjust the toe-in by undoing the clip and lock nut,
and turning the left and right tie rod turnbuckles by
the same amount (in opposite directions). MB990883 Rear suspension bushing
arborLower arm bushing (rear)
removal and press-fitting
MB990972 Torsion bar bushing
remover base
MB990887 Ring
MB990890 Rear suspension bushing
base
MB991897 Ball joint remover Knuckle and tie rod end
ball joint disconnection
NOTE: Steering linkage
puller (MB990635 or
MB991113) is also
available to disconnect
knuckle and tie rod end
ball joint. Tool Number Name Use
MB990883
MB990971
MB990890
AC106827
AC006074AD
Lock nut
Clip
Page 190 of 788

STRUT ASSEMBLY
FRONT SUSPENSION33-8
DISASSEMBLY AND REASSEMBLYM1332001300329
AC300065AC300065
9
101
2
3
4
5
6
60 ± 10 N·m
AC
8
7
Disassembly steps
<> >>B<<1. Strut nut (self-locking nut)
2. Strut insulator
3. Strut bearing
>>A<<4. Spring upper seat
5. Strut damper
7. Strut damper
8. Coil spring
9. Spring lower pad<>10. StrutDisassembly steps (Continued)
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34-1
GROUP 34
REAR SUSPENSION
CONTENTS
GENERAL INFORMATION . . . . . . . .34-2
SERVICE SPECIFICATIONS . . . . . . .34-3
LUBRICANT . . . . . . . . . . . . . . . . . . . .34-3
SPECIAL TOOLS . . . . . . . . . . . . . . . .34-4
ON-VEHICLE SERVICE . . . . . . . . . . .34-5
REAR WHEEL ALIGNMENT CHECK
AND ADJUSTMENT . . . . . . . . . . . . . . . . . . 34-5
CONTROL LINK PILLOW BALL BUSHING
AXIAL PLAY CHECK
UPPER ARM PILLOW BALL BUSHING
AXIAL PLAY CHECK
LOWER ARM PILLOW BALL BUSHING
AXIAL PLAY CHECK . . . . . . . . . . . . . . . . . 34-7
STABILIZER LINK BALL JOINT
DUST COVER INSPECTION . . . . . . . . . . . 34-7
CONTROL LINK, UPPER ARM AND
LOWER ARM . . . . . . . . . . . . . . . . . . .34-8
REMOVAL AND INSTALLATION . . . . . . . . 34-8
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 34-9
LOWER ARM BUSHING AND LOWER
ARM PILLOW BALL BUSHING
REPLACEMENT . . . . . . . . . . . . . . . . . . . . . 34-10
TRAILING ARM ASSEMBLY . . . . . . .34-12
REMOVAL AND INSTALLATION . . . . . . . . 34-12
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 34-13
TRAILING ARM BUSHING
REPLACEMENT . . . . . . . . . . . . . . . . . . . . . 34-13
SHOCK ABSORBER ASSEMBLY . . .34-15
REMOVAL AND INSTALLATION . . . . . . . . 34-15
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 34-16
DISASSEMBLY AND REASSEMBLY . . . . . 34-17
STABILIZER BAR. . . . . . . . . . . . . . . .34-20
REMOVAL AND INSTALLATION . . . . . . . . 34-20
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 34-21
STABILIZER LINK BALL JOINT
DUST COVER REPLACEMENT . . . . . . . . . 34-21
Page 206 of 788

ON-VEHICLE SERVICE
REAR SUSPENSION34-6
If camber is not within the standard value, adjust by
following procedures.
1. Disconnect the conjunction of the control link and
the trailing arm.
2. Carry out adjustment by turning the camber
adjusting bolt (lower arm assembly mounting bolt
which is located on the inner side of the body).
NOTE: .
•LH: Clockwise viewed from the front → (+)
camber
•RH: Clockwise viewed from the front → (-)
camber
•The scale has gradations of approximately 14'.
CAUTION
To prevent bushings from breakage, the
connecting bolt should be temporarily tightened,
and then fully tightened to 90 ± 10 N⋅m with the
vehicle on the earth in the unladen condition.
3. Tighten the control link to the trailing arm.
4. After adjusting the camber, the toe should be
adjusted.
TOE-IN
Standard value:
At the centre of tyre tread: 3 ± 2 mm
Toe angle (per wheel): 0°08' ± 05'If toe-in is not within the standard value, adjust by
following procedures.
CAUTION
To prevent bushings from breakage, the control
link mounting nut should be temporarily
tightened, and then fully tightened to 120 ± 10
N⋅m with the vehicle on the earth in the unladen
condition.
Carry out adjustment by turning the toe adjusting bolt
(control link mounting bolt which is located on the
inner side of the body).
NOTE: .
•LH: Clockwise viewed from the front → Toe-in
•RH: Clockwise viewed from the front → Toe-out
•Turning the toe adjusting bolt by one groove of
the scale, toe can be changed approximately 2.6
mm (single side toe angle equivalent to 16').
CONTROL LINK PILLOW BALL BUSHING
AXIAL PLAY CHECK
M1341018500011
1. Raise the vehicle.
2. Move the control link up and down with your
hands to check for an excessive play in the axial
direction of the pillow ball bushing. If there is an
excessive play, replace the control link (Refer to
P.34-8).
AC006159AC
Camber adjusting bolt
Lower arm
assembly
AC006160
AC
Connecting bolt
AC006145AD
Control link Toe adjusting boltControl link
Control link
mounting nut
AC304398ABControl link pillow ball bushing
Front of
vehicle
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SHOCK ABSORBER ASSEMBLY
REAR SUSPENSION34-17
DISASSEMBLY AND REASSEMBLYM1341005300222
AC304156
AB
25 ± 5 N·m
1
2
4
5 3
6
7 8
9 11
13 12
10
8
Wagon
(comfort) Sedan,
Wagon
(sport)
Disassembly steps
<> >>E<<1. Rear suspension coil spring nut
(self-locking nut)
2. Rear suspension coil spring washer
3. Rear suspension coil spring bushing
4. Rear suspension coil spring collar
>>D<<5. Rear shock absorber insulator
6. Rear suspension coil spring bushing
7. Rear suspension spring damper plate
8. Rear shock absorber damper9. Rear shock absorber cover
>>C<<10. Rear suspension spring upper pad
>>B<<11. Rear suspension coil spring
>>A<<12. Rear suspension spring lower pad
<>13. Rear suspension shock absorberDisassembly steps (Continued)