dış MITSUBISHI LANCER 2005 Workshop Manual

KEYLESS ENTRY SYSTEM
BODY42-58
7. If you are using two or more transmitters or have
added a second transmitter, the same registration
procedure should be carried out within one minute
after registering the code for the first transmitter.
8. Registration mode will be cancelled under the
following conditions:
•When the secret code for four transmitters has
been registered;•When one minute has passed after registration
mode started;
•When the V.C.I. is disconnected from the
diagnosis connector;
•When the key is removed from the key cylinder;
9. After the registration is completed, remove the
ignition key and close all the doors, and then
check that the keyless entry system operates
normally.
TRANSMITTER
DISASSEMBLY AND REASSEMBLYM1428002800172
Post-reassembly operation
•Transmitter operation check
AC310838AC303199
AC3041181 2
AF
5
3
4
6
Disassembly steps
1. Screw
2. Upper cover
3. Transponder4. Transmitter assembly
<> >>A<<5. Battery
6. Master keyDisassembly steps (Continued)

KEYLESS ENTRY SYSTEM
BODY42-59
DISASSEMBLY SERVICE POINT
<> BATTERY REMOVAL
CAUTION
Do not allow water or dust to enter the inside of
the transmitter assembly when it is open. Also,
do not touch the precision electronic device.
REASSEMBLY SERVICE POINT
>>A<< BATTERY INSTALLATION
CAUTION
Do not allow water or dust to enter the inside of
the transmitter assembly when it is open. Also,
do not touch the precision electronic device.Install a new battery to the transmitter assembly with
its (+) side facing towards the upper cover side.
Battery required for replacement: Coin type
battery CR1616
INSPECTIONM1428003800067
TRANSMITTER BATTERY CHECK
Measure the voltage of the battery. If the voltage of
the battery is not within the standard value, replace
the battery.
Standard value: 2.5 − 3.2 V
AC304118
AD
+ –
Master key sideUpper cover side
Battery Transmitter assembly
AC004486

51-1
GROUP 51
EXTERIOR
CONTENTS
FRONT BUMPER ASSEMBLY . . . . .51-2
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-2
FRONT BUMPER ASSEMBLY . . . . . . . . . . 51-2
REMOVAL AND INSTALLATION . . . . . . . . 51-2
DISASSEMBLY AND REASSEMBLY . . . . . 51-3
REAR BUMPER ASSEMBLY . . . . . .51-5
REMOVAL AND INSTALLATION . . . . . . . . 51-5
DISASSEMBLY AND REASSEMBLY . . . . . 51-7
MOULDINGS . . . . . . . . . . . . . . . . . . .51-9
SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . . 51-9
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-9
MOULDINGS . . . . . . . . . . . . . . . . . . . . . . . 51-10
REMOVAL AND INSTALLATION . . . . . . . . 51-10
SIDE AIR DAM . . . . . . . . . . . . . . . . . .51-15
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-15
SIDE AIR DAM . . . . . . . . . . . . . . . . . . . . . . 51-15
REMOVAL AND INSTALLATION . . . . . . . . 51-15
GARNISHES . . . . . . . . . . . . . . . . . . .51-17
REMOVAL AND INSTALLATION . . . . . . . . 51-17
REAR SPOILER . . . . . . . . . . . . . . . . .51-18
REMOVAL AND INSTALLATION . . . . . . . . 51-18
TAILGATE SPOILER . . . . . . . . . . . . .51-19
REMOVAL AND INSTALLATION . . . . . . . . 51-19
ROOF RAIL . . . . . . . . . . . . . . . . . . . .51-20
REMOVAL AND INSTALLATION . . . . . . . . 51-20
WINDSHIELD WIPER AND WASHER51-21
GENERAL INFORMATION . . . . . . . . . . . . . 51-21
SERVICE SPECIFICATION . . . . . . . . . . . . 51-22TROUBLESHOOTING . . . . . . . . . . . . . . . . 51-22
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . 51-22
WINDSHIELD WIPER AND WASHER . . . . 51-23
REMOVAL AND INSTALLATION . . . . . . . . 51-23
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 51-25
REAR WIPER AND WASHER . . . . . .51-28
GENERAL INFORMATION . . . . . . . . . . . . . 51-28
SERVICE SPECIFICATION . . . . . . . . . . . . 51-28
TROUBLESHOOTING . . . . . . . . . . . . . . . . 51-28
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . 51-28
REAR WIPER AND WASHER . . . . . . . . . . 51-29
REMOVAL AND INSTALLATION . . . . . . . . 51-29
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 51-30
HEADLAMP WASHER . . . . . . . . . . . .51-32
TROUBLESHOOTING . . . . . . . . . . . . . . . . 51-32
HEADLAMP WASHER . . . . . . . . . . . . . . . . 51-32
REMOVAL AND INSTALLATION . . . . . . . . 51-32
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 51-33
MARK . . . . . . . . . . . . . . . . . . . . . . . . .51-34
REMOVAL AND INSTALLATION . . . . . . . . 51-34
DOOR MIRROR . . . . . . . . . . . . . . . . .51-36
GENERAL INFORMATION . . . . . . . . . . . . . 51-36
SERVICE SPECIFICATION . . . . . . . . . . . . 51-36
SPECIAL TOOL. . . . . . . . . . . . . . . . . . . . . . 51-36
TROUBLESHOOTING . . . . . . . . . . . . . . . . 51-36
DIAGNOSIS TROUBLESHOOTING
FLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51-36
TROUBLE SYMPTOM CHART . . . . . . . . . . 51-36
SYMPTOM PROCEDURES . . . . . . . . . . . . 51-37
DOOR MIRROR . . . . . . . . . . . . . . . . . . . . . 51-45
REMOVAL AND INSTALLATION . . . . . . . . 51-45
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 51-47

FRONT BUMPER ASSEMBLY
EXTERIOR51-3
DISASSEMBLY AND REASSEMBLYM1511001600460
Removal steps
1. Splash shield mounting clip
2. Radiator grill assembly
3. Front bumper assembly•Fog lamp connector connection
4. Front bumper beam assembly
5. Front bumper fixing clip Removal steps (Continued)
AC304652AC
Double-sided tape: Generic products
[ 20 mm width and 0.8 mm thickness ]
1
1
8
7
9
6
6
5
5
3
4
34
N
N
2
Removal steps
1. Front three-diamond mark
2. Under duct
3. Air intake bezel lamp>
4. Fog lamp bezel lamp><> >>A<<5. Front bumper rivet
6. Front bumper side plate
7. Front bumper centre cover
8. Licence plate garnish
9. Front bumper face Removal steps (Continued)

FRONT BUMPER ASSEMBLY
EXTERIOR51-4
DISASSEMBLY SERVICE POINT
<> FRONT BUMPER SIDE PLATE
ASSEMBLY REMOVAL
Use a drill (4.0 mm) to make a hole in the rivet to
break it, and then remove the rivet.
REASSEMBLY SERVICE POINT
>>A<< FRONT BUMPER SIDE PLATE
ASSEMBLY
Use the rivet tool shown in the illustration to attach
the rivet by the following procedure.
1. Insert the rivet into the base material front bumper
side plate assembly.
2. Place the recommended tool over section A of the
rivet.
3. While pushing the flange surface of the rivet with
the recommended tool, press the handle of the
tool.
4. The thin part of section A of the rivet will break
and the rivet will then be attached.
AC100411AB
Rivet Drill
Bumper face
AC305178AB
1
2
3
4Section A
Rivet
Rivet tool
Flange
Rivet Front bumper
side plateRivet tool
Front bumper
face
Front bumper face

REAR BUMPER ASSEMBLY
EXTERIOR51-7
DISASSEMBLY AND REASSEMBLYM1511002100349
AC300414
AC304191
1
2
8
N
3
4
5
6
AB

AC300200
AC304193
1
2
8
N
3
4
5
7
6
AB

Disassembly steps
<> >>A<<1. Rivets
2. Rear bumper side plate assembly
3. Rear bumper centre reinforcement
4. Rear fog lamp bracket5. Rear fog lamp assembly
6. Rear fog lamp bezel
7. Extension
8. Rear bumper face Disassembly steps (Continued)

REAR BUMPER ASSEMBLY
EXTERIOR51-8
DISASSEMBLY SERVICE POINT
<> RIVET REMOVAL
Use a drill (4.0 mm) to make a hole in the rivet to
break it, and then remove the rivet.
ASSEMBLY SERVICE POINT
>>A<< RIVET INSTALLATION
Use the rivet tool shown in the illustration to attach
the rivet by the following procedure.
1. Insert the rivet into the rear bumper face and rear
bumper side plate.
2. Insert “A” of the rivet into the rivet tool.
3. Pressing the flange surface of the rivet, move the
handle of the rivet tool.
4. The thinnest point of “A” is cut and the rivet is held
in position.
AC100411AB
Rivet Drill
Bumper face
Y0412AU
AC00587618E0192AB
1
2
3
4Section A
Rivet
Flange
Rivet Rear bumper
side plateRear bumper
face
Rear bumper face
Recommended tool
Recommended
tool

WINDSHIELD WIPER AND WASHER
EXTERIOR51-24
NOTE: For removal and installation of the wiper and
washer switch, refer to GROUP 54A, Column switch
P.54A-87.
REMOVAL SERVICE POINT
<> WINDSHIELD WIPER MOTOR
ASSEMBLY REMOVAL
1. Remove the windshield wiper motor assembly
mounting bolt.
CAUTION
Be careful not to damage the windshield glass
when the windshield wiper motor assembly is
removed.
2. Use the fiat-tipped screwdriver to disengage the
link between the windshield wiper motor assembly
and the link assembly to remove the windshield
wiper motor assembly.
INSTALLATION SERVICE POINTS
>>A<< WIPER BLADE INSTALLATION
CAUTION
The driver's side wiper blade is not warped.
When installing the passenger's wiper blade, check
that the backing inside the wiper blade is warped
toward the wiper arm.
>>B<< WIPER BLADE ASSEMBLY
INSTALLATION
Install the wiper blade at the specified position
(standard value).
Standard value (A): 34 ± 5 mm
Wiper blade assembly removal steps
>>B<<1. Wiper blade assembly
>>A<<2. Wiper blade
Windshield wiper motor and link
assembly removal steps
3. Cover
4. Wiper arm
5. Hood weather strip
6. Front deck garnish (passenger's side)
7. Front deck garnish (driver's side)
<>8. Windshield wiper motor assembly
9. Link assembly
Washer hose removal steps
•Front splash shield (Refer to GROUP
42, Fender P.42-6)
10. Rear washer hose
11. Front washer hoseWindshield washer nozzle removal
steps
•Connection of front washer hose
11. Washer nozzle
Washer tank and washer motor
removal steps
•Side undercover (RH)
•Front splash shield (Refer to GROUP
42, Fender P.42-6)
•Connection of front washer hose and
rear washer hose
12. Washer tank assembly
13. Front washer motor
14. Rear washer motor
AC304411AB
Windshield wiper
motor assembly
Link assembly
connection
Flat-tipped screwdriverAC101090AD
Wiper bladeBacking
BackingA
A
Section A – A
Wiper
bladeBacking
AC000427
A
A
Front deck garnish terminalAD

WINDSHIELD WIPER AND WASHER
EXTERIOR51-25
INSPECTIONM1511007700313
FRONT WIPER MOTOR CHECK
Inspect the windshield wiper motor by removing the
harness connector with the motor attached to the
vehicle.
Wiper Motor at Low-Speed and
High-Speed Operation
Connect the battery to the windshield wiper motor to
inspect the operation of motor rotation in low or high
speed.
Wiper Motor at Stop Position Operation
1. Connect the battery to the windshield wiper motor
to rotate the motor in a low speed as shown in the
illustration (A) and disconnect the battery during
rotation to stop the motor.
2. Connect between the terminals and the battery as
shown in the illustration (B) and confirm whether
the motor stops at the automatic stop position
after rotating in a low speed.
FRONT WASHER MOTOR CHECK
1. Remove the washer tank assembly with the
washer hose attached. Then fill the washer tank
with water.
2. Check to see that the water is vigorously spray is
when connecting the positive battery terminal to
terminal number 2 and terminal number 1 to the
negative battery terminal.
1
423
5
1
423
51
423
5
1
423
5
AC305201
1
423
5
Check operation
Low speed High speed
(A) Low speed (B) Automatical stop
Stop position check
AB
1
2
AC005891

REAR WIPER AND WASHER
EXTERIOR51-30
INSTALLATION SERVICE POINTS
>>A<< REAR WIPER ARM AND BLADE
ASSEMBLY INSTALLATION
Before installing the rear wiper arm and blade
assembly, operate the rear wiper motor so that the
motor stops at the predetermined park position.
Install the rear wipe arm and blade assembly and
adjust the rear wiper blade position so that the blade
end stops at the predetermined position (standard
position).
Standard value (A): 42 ± 5 mm
>>B<< WIPER BLADE INSTALLATION
CAUTION
Use a curved backing like that shown for the
backing of a wiper blade to ensure sustained
wiper wiping performance.
INSPECTIONM1511008600193
REAR WIPER MOTOR CHECK
Inspect the rear wiper motor is conducted by
removing the harness connector with the motor
attached to the vehicle.
Wiper Motor Operation
Connect the battery to the rear wiper motor as shown
in the illustration (A) and check the motor operation.
Wiper Motor at Stop Position Operation
1. Connect the battery to the rear wiper motor as
shown in the illustration (A).
2. Disconnect the battery cable from the rear
windshield wiper motor while it is turning and then
check to see that the motor stops.
3. Re-connect the battery as shown in Figure (B).
4. Check to see that the rear windshield wiper motor
runs and then stops at the automatic stop
position.
AC304536
A
AC
End of tailgate glass
AC101090AD
Wiper bladeBacking
BackingA
A
Section A – A
Wiper
bladeBacking
AB304538
1234
1234
1234
AB
(A) Operation check
(B) Stop position check