fuel pump MITSUBISHI LANCER 2005 Workshop Manual

GENERAL INFORMATION
ENGINE LUBRICATION12-2
GENERAL INFORMATION
M1121000100357
The lubrication method is a fully force-fed, full-flow
filtration type. The engine oil pump is a trochoid type
which is driven by the crankshaft <4G1>.The engine
oil pump is a gear type which is driven by the
crankshaft via the balancer timing belt <4G6>.
ENGINE OILS
Health Warning
Prolonged and repeated contact with mineral oil will
result in the removal of natural fats from the skin,
leading to dryness, irritation and dermatitis. In
addition, used engine oil contains potentially harmful
contaminants which may cause skin cancer.
Adequate means of skin protection and washing
facilities must be provided.
Recommended Precautions
The most effective precaution is to adapt working
practices which prevent, as far as practicable, the
risk of skin contact with mineral oils, for example by
using enclosed systems for handling used engine oil
and by degreasing components, where practicable,
before handling them. Other precautions:
•Avoid prolonged and repeated contact with oils,
particularly used engine oils.
•Wear protective clothing, including impervious
gloves where practicable.•Avoid contaminating clothes, particularly
underpants, with oil.
•Do not put oily rags in pockets, the use of overalls
without pockets will avoid this.
•Do not wear heavily soiled clothing and
oil-impregnated foot-wear. Overalls must be
cleaned regularly and kept separate from
personal clothing.
•Where there is a risk of eye contact, eye
protection should be worn, for example, chemical
goggles or face shields; in addition an eye wash
facility should be provided.
•Obtain first aid treatment immediately for open
cuts and wounds.
•Wash regularly with soap and water to ensure all
oil is removed, especially before meals (skin
cleansers and nail brushes will help). After
cleaning, the application of preparations
containing lanolin to replace the natural skin oils
is advised.
•Do not use petrol, kerosine, diesel fuel, gas oil,
thinners or solvents for cleaning skin.
•Use barrier creams, applying them before each
work period, to help the removal of oil from the
skin after work.
•If skin disorders develop, obtain medical advice
without delay.
SERVICE SPECIFICATION
M1121000300232
LUBRICANT
M1121000400433
Item Standard value
Oil pressure kPa at idle 29 or more
at 3,500 r/min 294 − 686
Item Specification
Engine oil ACEA classification A1, A2 or A3
Engine oil API classification SG or higher
Engine oil quantity L 4G1 Oil filter 0.3
To t a l 3 . 3
4G6 Oil filter 0.3
To t a l 4 . 3

EMISSION CONTROL
ENGINE AND EMISSION CONTROL17-6
VACUUM HOSE
VACUUM HOSE PIPING DIAGRAMM1173000900417
AK300964
To
fuel tankFuel pressure
regulatorFrom
fuel pump
Catalytic
converter
Catalytic
converter Oxygen sensor
(front)
Oxygen sensor (rear)EGR valve <4G1>
EGR control
solenoid valvePurge control
solenoid valveCanisterAir
AB
Air cleaner
AK204364
AC
Air cleaner
Air
Canister
Purge control
solenoid valve EGR control
solenoid valve EGR valve From
fuel pump To
fuel tankFuel pressure
regulator
PCV valve
Oxygen sensor
(front)
Oxygen sensor (rear) Catalytic
converter
Catalytic
converter
<4G6>

RELAY
COMPONENT LOCATIONS70-5
RELAY
M1701000400369
Name Symbol Name Symbol
A/C compressor relay A Heated seat relay B
A/T control relay A Horn relay A
Accessory socket relay B Ignition coil relay A
Blower relay B Power window relay B
Engine control relay A Radiator fan relay A
Front fog lamp relay A Rear fog lamp relay B
Fuel pump relay (1) B Rear window defogger relay B
Fuel pump relay (2) B
AC301758AB
A
B
AC303951AB
A/C compressor relayEngine control relay
Horn relay
Front fog lamp relay
Radiator fan relay A/T control relay
Ignition coil relayA
AC301760
Fuel pump relay (1)
Power window relay
Rear window defogger relay
Blower relay Heated seat relay
Fuel pump relay(2)
Accessory socket relay
Rear fog lamp relayAB
B

DASH PANEL
CONFIGURATION DIAGRAMS80-18
DASH PANEL (CONTINUED)
AC304413
Connector
symbol
-201
thru
-227C
STEERING COLUMN
C-207
C-206
C-201 C-202 C-203
C-203 C-204 C-205Instrument panel
wiring harness
Clock spring
Y
AB
(Front view)(Rear view)
C-208 C-209 C-210 C-211
C-212
C-213
C-214
C-215
C-217 C-218 C-219 C-220 C-221 C-222 C-223 C-224C-225
C-226 C-227
JUNCTION BLOCK
C-201 (6) Ignition switch
C-202 (7) Key reminder switch
C-203 (10) Column switch
C-204 (6) Clock spring
C-205 (4-Y) Clock spring
C-206 (1) Horn switch
C-207 (2) Air bag module (squib)
C-208 (13) Instrument panel wiring harness and J/B
combination
C-209 (14) Instrument panel wiring harness and J/B
combination
C-210 (6) Instrument panel wiring harness and J/B
combination
C-211 (1-B) Instrument panel wiring harness and J/B
combination
C-212 (28) Instrument panel wiring harness and J/B
combinationC-213 (5) Rear window defogger relay
C-214 (5) Blower relay
C-215 (15) Floor wiring harness (LH) and J/B
combination
C-217 (3) Roof wiring harness and J/B combination
C-218 (4) Rear fog lamp relay
C-219 (4) Accessory socket relay
C-220 (4) Fuel pump relay (2)
C-221 (4) Heated seat relay
C-222 (4) Fuel pump relay (1)
C-223 (5) Power window relay
C-224 (2) No connection
C-225 (20) ETACS-ECU
C-226 (24) ETACS-ECU
C-227 (24-GR) ETACS-ECU

DASH PANEL
CONFIGURATION DIAGRAMS80-21
DASH PANEL (CONTINUED)
AC304414AB
(Front view)(Rear view)
C-208 C-209 C-210 C-211
C-212
C-213
C-214
C-216
C-217 C-218 C-219 C-220 C-221 C-222 C-223 C-224C-225
C-226 C-227
JUNCTION BLOCKConnector
symbol
-201
thru
-227C
STEERING COLUMN
C-207
C-206
C-205 C-204 C-203
C-203 C-202 C-201 Instrument panel
wiring harness
Clock spring
Y
C-201 (6) Ignition switch
C-202 (7) Key reminder switch
C-203 (10) Column switch
C-204 (6) Clock spring
C-205 (4-Y) Clock spring
C-206 (1) Horn switch
C-207 (2) Air bag module (squib)
C-208 (13) Instrument panel wiring harness and J/B
combination
C-209 (14) Instrument panel wiring harness and J/B
combination
C-210 (6) Instrument panel wiring harness and J/B
combination
C-211 (1-B) Instrument panel wiring harness and J/B
combination
C-212 (28) Instrument panel wiring harness and J/B
combinationC-213 (5) Rear window defogger relay
C-214 (5) Blower relay
C-216 (15) Floor wiring harness (RH) and J/B
combination
C-217 (3) Roof wiring harness and J/B combination
C-218 (4) Rear fog lamp relay
C-219 (4) Accessory socket relay
C-220 (4) Fuel pump relay (2)
C-221 (4) No connection
C-222 (4) Fuel pump relay (1)
C-223 (5) Power window relay
C-224 (2) No connection
C-225 (20) ETACS-ECU
C-226 (24) ETACS-ECU
C-227 (24-GR) ETACS-ECU

FLOOR AND ROOF
CONFIGURATION DIAGRAMS80-22
FLOOR AND ROOF
FLOOR AND ROOF M1801000900844
AC301155
D-06
D-07
D-05 D-04 D-03 D-02 D-01
D-35
D-34
D-33
D-32
D-31
D-30
D-29
D-25
D-28D-27 D-24
D-23 Y
Y
YFloor wiring
harness (LH) Floor wiring
harness (RH)
Instrument panel
wiring harnessConnector
symbol
D
D-26
Roof wiring
harness
Connector colour
code
B : Black
BR : Brown
G : Green
GR : Gray
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
Antenna
feeder cable
D-08
D-13
D-14
D-15
D-16
D-17
D-18
D-19 D-20
D-21 D-22Y
YFuel wiring
harness
7
17
Y
Y

AC
Y
Y D-04 D-36 D-06 D-37
Roof wiring
harness
Antenna
feeder cable
D-01 (2) Side impact sensor (Front: RH)
D-02 (3) Door switch (Front: RH)
D-03 (8) Floor wiring harness (RH) and rear door
wiring harness (RH) combination
D-04 (2) Front room lamp
D-05 (2-B) Wheel speed sensor (Rear: RH)
D-06 (2-GR) Rear room lamp
D-07 (3) Door switch (Rear: RH)
D-08 (2-Y) Side impact sensor (Rear: RH)
D-13 (3-B) Fuel tank gauge unit
D-14 (2-Y) Side impact sensor (Rear: LH)
D-15 (3) Door switch (Rear: LH)
D-16 (5-GR) Fuel tank pump
D-17 (2-B) Wheel speed sensor (Rear: LH)
D-18 (8) Floor wiring harness (LH) and fuel wiring
harness combination
D-19 (8) Floor wiring harness (LH) and rear door
wiring harness (LH) combination
D-20 (3) Door switch (Front: LH)D-21 (2) Side impact sensor (Front: LH)
D-22 (2-B) Seat belt pre-tensioner (LH)
D-23 (2-R) Side air bag module (squib) (LH)
D-24 (3) Heated seat assembly (LH)
D-25 (9) Heated seat switch
D-26 (4) Instrument panel wiring harness and
console wiring harness combination
D-27 (6) Shift switch assembly
D-28 (1) Cigarette lighter
D-29 (1-B) Cigarette lighter
D-30 (2-B) Cigarette lighter illumination lamp
D-31 (2-B) Ashtray illumination lamp
D-32 (3) Heated seat assembly (RH)
D-33 (2-R) Side air bag module (squib) (RH)
D-34 (1-B) Parking brake switch
D-35 (2-B) Seat belt pre-tensioner (RH)
D-36 (2-B) Curtain air bag module (squib) (RH)
D-37 (2-B) Curtain air bag module (squib) (LH)

FLOOR AND ROOF
CONFIGURATION DIAGRAMS80-23
FLOOR AND ROOF M1801000900855
AC301158
D-06
D-07
D-05 D-04 D-03 D-02 D-01
D-35
D-34
D-33
D-31
D-30
D-29
D-28D-27
D-23 Y
Y
YFloor wiring
harness (LH) Floor wiring
harness (RH)
Instrument panel
wiring harnessConnector
symbol
D
D-26
Roof wiring
harness
Connector colour
code
B : Black
BR : Brown
G : Green
GR : Gray
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
D-08
D-13
D-14
D-15
D-16
D-17
D-18
D-19 D-20
D-21 D-22Y
YFuel wiring
harness
7
17
Y
Y
Antenna
feeder cable
AB
Y
Y D-04 D-36 D-06 D-37Roof wiring
harness
Antenna
feeder cable
D-01 (2) Side impact sensor (Front: RH)
D-02 (3) Door switch (Front: RH)
D-03 (8) Floor wiring harness (RH) and rear door
wiring harness (RH) combination
D-04 (2) Front room lamp
D-05 (2-B) Wheel speed sensor (Rear: RH)
D-06 (2-GR) Rear room lamp
D-07 (3) Door switch (Rear: RH)
D-08 (2-Y) Side impact sensor (Rear: RH)
D-13 (3-B) Fuel tank gauge unit
D-14 (2-Y) Side impact sensor (Rear: LH)
D-15 (3) Door switch (Rear: LH)
D-16 (5-GR) Fuel tank pump
D-17 (2-B) Wheel speed sensor (Rear: LH)
D-18 (8) Floor wiring harness (LH) and fuel wiring
harness combination
D-19 (8) Floor wiring harness (LH) and rear door
wiring harness (LH) combinationD-20 (3) Door switch (Front: LH)
D-21 (2) Side impact sensor (Front: LH)
D-22 (2-B) Seat belt pre-tensioner (LH)
D-23 (2-R) Side air bag module (squib) (LH)
D-26 (4) Instrument panel wiring harness and
console wiring harness combination
D-27 (6) Shift switch assembly
D-28 (1) Cigarette lighter
D-29 (1-B) Cigarette lighter
D-30 (2-B) Cigarette lighter illumination lamp
D-31 (2-B) Ashtray illumination lamp
D-33 (2-R) Side air bag module (squib) (RH)
D-34 (1-B) Parking brake switch
D-35 (2-B) Seat belt pre-tensioner (RH)
D-36 (2-B) Curtain air bag module (squib) (RH)
D-37 (2-B) Curtain air bag module (squib) (LH)

FLOOR AND ROOF
CONFIGURATION DIAGRAMS80-24
FLOOR AND ROOF M1801000900866
AC301161
D-07
D-08 D-05
D-04 D-03 D-02
D-01
D-35
D-34
D-33
D-31
D-30
D-29
D-28
D-24D-19 Y
Y
YConnector
symbol
D
D-20
Roof wiring
harness
Connector colour
code
B : Black
BR : Brown
G : Green
GR : Gray
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
D-09
D-22D-21D-23D-25D-26
D-32
D-27
Y
YInstrument panel
wiring harness
Floor wiring
harness (RH)
Y
Antenna
feeder
cable
D-10
D-12
D-14
D-15
D-16
D-17 D-18
Fuel wiring
harness
7
17Y
D-11
D-13
Floor wiring
harness (LH)

AB
YY D-04 D-36 D-06 D-37
Roof wiring
harness
Antenna
feeder cable
D-01 (2) Side impact sensor (Front: RH)
D-02 (3) Door switch (Front: RH)
D-03 (8) Floor wiring harness (RH) and rear door
wiring harness (RH) combination
D-04 (2) Front room lamp
D-05 (2-B) Wheel speed sensor (Rear: RH)
D-06 (2-GR) Rear room lamp
D-07 (3) Door switch (Rear: RH)
D-08 (2-Y) Side impact sensor (Rear: RH)
D-09 (3) Rear personal lamp (RH)
D-10 (3) Luggage room lamp
D-11 (2-B) Diode (for luggage room lamp circuit)
D-12 (3) Rear personal lamp (LH)
D-13 (3-B) Fuel tank gauge unit
D-14 (2-Y) Side impact sensor (Rear: LH)
D-15 (3) Door switch (Rear: LH)
D-16 (5-GR) Fuel tank pump
D-17 (2-B) Wheel speed sensor (Rear: LH)
D-18 (8) Floor wiring harness (LH) and fuel wiring
harness combination
D-19 (8) Floor wiring harness (LH) and rear door
wiring harness (LH) combinationD-20 (3) Door switch (Front: LH)
D-21 (2) Side impact sensor (Front: LH)
D-22 (2-B) Seat belt pre-tensioner (LH)
D-23 (2-R) Side air bag module (squib) (LH)
D-24 (3) Heated seat assembly (LH)
D-25 (9) Heated seat switch
D-26 (4) Instrument panel wiring harness and
console wiring harness combination
D-27 (6) Shift switch assembly
D-28 (1) Cigarette lighter
D-29 (1-B) Cigarette lighter
D-30 (2-B) Cigarette lighter illumination lamp
D-31 (2-B) Ashtray illumination lamp
D-32 (3) Heated seat assembly (RH)
D-33 (2-R) Side air bag module (squib) (RH)
D-34 (1-B) Parking brake switch
D-35 (2-B) Seat belt pre-tensioner (RH)
D-36 (2-B) Curtain air bag module (squib) (RH)
D-37 (2-B) Curtain air bag module (squib) (LH)

FLOOR AND ROOF
CONFIGURATION DIAGRAMS80-25
FLOOR AND ROOF M1801000900877
AC301164
D-07
D-08 D-05
D-04 D-03 D-02
D-01
D-35
D-34
D-33
D-31
D-30
D-29
D-28D-19 Y
Y
YConnector
symbol
D
D-20
Roof wiring
harness
Connector colour
code
B : Black
BR : Brown
G : Green
GR : Gray
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
D-09
D-22D-21D-23D-26D-27Y
Y
Instrument panel
wiring harness
Floor wiring
harness (RH)
Y
Antenna
feeder
cable
D-10
D-12
D-14
D-15
D-16
D-17 D-18
Fuel wiring
harness
7
17Y
D-11
D-13
Floor wiring
harness (LH)

AB
YY D-04 D-36 D-06 D-37
Roof wiring
harness
Antenna
feeder cable
D-01 (2) Side impact sensor (Front: RH)
D-02 (3) Door switch (Front: RH)
D-03 (8) Floor wiring harness (RH) and rear door
wiring harness (RH) combination
D-04 (2) Front room lamp
D-05 (2-B) Wheel speed sensor (Rear: RH)
D-06 (2-GR) Rear room lamp
D-07 (3) Door switch (Rear: RH)
D-08 (2-Y) Side impact sensor (Rear: RH)
D-09 (3) Rear personal lamp (RH)
D-10 (3) Luggage room lamp
D-11 (2-B) Diode (for luggage room lamp circuit)
D-12 (3) Rear personal lamp (LH)
D-13 (3-B) Fuel tank gauge unit
D-14 (2-Y) Side impact sensor (Rear: LH)
D-15 (3) Door switch (Rear: LH)
D-16 (5-GR) Fuel tank pump
D-17 (2-B) Wheel speed sensor (Rear: LH)
D-18 (8) Floor wiring harness (LH) and fuel wiring
harness combinationD-19 (8) Floor wiring harness (LH) and rear door
wiring harness (LH) combination
D-20 (3) Door switch (Front: LH)
D-21 (2) Side impact sensor (Front: LH)
D-22 (2-B) Seat belt pre-tensioner (LH)
D-23 (2-R) Side air bag module (squib) (LH)
D-26 (4) Instrument panel wiring harness and
console wiring harness combination
D-27 (6) Shift switch assembly
D-28 (1) Cigarette lighter
D-29 (1-B) Cigarette lighter
D-30 (2-B) Cigarette lighter illumination lamp
D-31 (2-B) Ashtray illumination lamp
D-33 (2-R) Side air bag module (squib) (RH)
D-34 (1-B) Parking brake switch
D-35 (2-B) Seat belt pre-tensioner (RH)
D-36 (2-B) Curtain air bag module (squib) (RH)
D-37 (2-B) Curtain air bag module (squib) (LH)

J/B
CIRCUIT DIAGRAMS90-4
J/B
M1901000200972
POWER
WINDOW
RELAY
FUEL
PUMP
RELAY (2)
FUEL
PUMP
RELAY (1)
REAR
WINDOW
DEFOGGER
RELAYBLOWER
RELAY
REAR FOG
LAMP
RELAY
J/B SIDE HEATED
SEAT RELAY
ACCESSORY
SOCKET
RELAY
: LHD
: RHD
CONNECTOR NUMBERS ARE KEYED TO THE CONFIGIRATION
DIAGRAM (DASH PANEL) AND EACH CIRCUIT DIAGRAM. NOTE
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