transmission fluid MITSUBISHI LANCER 2005 Workshop Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 2005, Model line: LANCER, Model: MITSUBISHI LANCER 2005Pages: 788, PDF Size: 45.98 MB
Page 137 of 788
SPECIAL TOOLS
FRONT AXLE26-5
MB990685 Torque wrench Measurement of hub starting torque
MB990326 Preload socket
MB990810 Side bearing
puller•Removal of the centre bearing
bracket
•Removal of the wheel bearing inner
race (outside)
MB991460 Plug Prevention of transmission fluid drain
and of entry of foreign objects
MB991561 Boot band
crimping toolBJ boot (resin boot) band installation
MB990925 Bearing and oil
seal installer set•Removal of the wheel bearing
•Removal and installation of the
centre bearing
•Press-fitting of the dust seal outer,
inner
MB990890 Rear suspension
bushing base•Installation of the wheel bearing
•Press-fitting of the dust seal outer,
inner
MB990883 Rear suspension
bushing arborInstallation of the wheel bearing Tool Number Name Use
MB990326
MB990810
MB991561
MB990925
MB990890
MB990883
Page 146 of 788
DRIVE SHAFT ASSEMBLY
FRONT AXLE26-14
DRIVE SHAFT ASSEMBLY
REMOVAL AND INSTALLATIONM1261003500399
CAUTION
•Do not strike the ABS rotors installed to the BJ outer race of drive shaft against other parts when
removing or installing the drive shaft. Otherwise the ABS rotors will be damaged.
•Be careful not to strike the pole piece at the tip of the front ABS sensor with tools during servicing
work.
Pre-installation Operation
•Transmission Fluid Draining (Refer to GROUP
22A, On-vehicle Service − Transmission Oil
Replacement P.22A-8).
•Front Exhaust Pipe Removal (Refer to GROUP
15, Exhaust Pipe and Muffler P.15-11).Post-installation Operation
•Front Exhaust Pipe Installation (Refer to
GROUP 15, Exhaust Pipe and Muffler
P.15-11).
•Check the Ball Joint Dust Cover for cracks or
damage by pushing it with your finger.
•Transmission Fluid Filling (Refer to GROUP
22A, On-vehicle Service − Transmission Oil
Replacement P.22A-8).
AC303689AB
9
N
N
NN
10 7
4
3
2
1
25 ± 5 N·m
245 ± 29 N·m
108 ± 10 N·m
8
5 6
1112
7
7
Removal steps
<> >>C<<1. Drive shaft nut
>>C<<2. Washer
3. Front ABS sensor
4. Front ABS sensor bracket
5. Brake hose bracket
>>B<<6. Self-locking nut (stabilizer bar
connection)
>>B<<7. Stabilizer rubber8. Collar
9. Lower arm connecting bolt
<>10. Self-locking nut (tie rod end
connection)
<
12. CirclipRemoval steps (Continued)
Page 614 of 788
ENGINE AND TRANSMISSION
CONFIGURATION DIAGRAMS80-8
ENGINE AND TRANSMISSION
ENGINE AND TRANSMISSION <4G1-MPI (LHD) >M1801000400689
NOTE: On A/T only, the standard routing positions
for the corrugated tube and wiring harness are
marked by*.
AC301128
B-02
B-03B-04B-05
B-22
B-23 B-24 B-25 B-26Control wiring
harnessB-01
Connector colour
code
B : Black
BR : Brown
G : Green
GR : Gray
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow*
Connector
symbol
-01
thru
-26B
Earth cable
AB
9
10
11
13
B-06B-07
B-09
B-10X
B-15X
B-16X
B-17X
B-18
Battery wiring
harness
B-19
B-20
B-21
*
B-01 (5-GR) Windshield wiper motor
B-02 (2-GR) Fuel injector 1
B-03 (2-GR) Fuel injector 2
B-04 (2-GR) Fuel injector 3
B-05 (2-GR) Fuel injector 4
B-06 (3-GR) Throttle body throttle sensor
B-07 (3-B) Vehicle speed sensor
B-09 (2-GR) Brake fluid level indicator switch
B-10X (1) Engine speed detection connector
B-15X (4) A/T control relay
B-16X (4) Engine control relay
B-17X (4) A/C compressor relay
B-18 (6-B) Control wiring harness and battery wiring
harness combination
B-19 (10-GR) A/T control solenoid valve assemblyB-20 (10-B) Inhibitor switch
B-21 (4-B) Engine control oxygen sensor (Front)
B-22 (1) Starter
B-23 (1-B) Starter
B-24 (1-B) Engine oil pressure switch
B-25 (1) Alternator
B-26 (4-GR) Alternator
Page 615 of 788
ENGINE AND TRANSMISSION
CONFIGURATION DIAGRAMS80-9
ENGINE AND TRANSMISSION <4G1-MPI (LHD) > (CONTINUED)
NOTE: On A/T only, the standard routing positions
for the corrugated tube and wiring harness are
marked by*.
AC301128
B-118B-101 B-102
B-113
B-114 B-115 B-116B-117
Earth cable
Control wiring
harness
Connector colour
code
B : Black
BR : Brown
G : Green
GR : Gray
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
Connector
symbol
-101
thru
-118B
*
AC
9
10
11
13
B-103
B-104B-105
B-107
B-108
Battery wiring
harness
B-109
B-110 B-111
*
B-112
B-101 (2-BR) Emission solenoid valve (EGR system)
B-102 (4-GR) Inlet manifold absolute pressure sensor
B-103 (6-B) Throttle body idle speed control servo
B-104 (3-GR) Ignition coil 1
B-105 (2-B) Emission solenoid valve (Purge control
system)
B-107 (3-B) Camshaft position sensor
B-108 (3-GR) Output shaft speed sensor
B-109 (3-B) Input shaft speed sensor
B-110 (2-B) Back-up lamp switch
B-111 (2-B) Water temperature sensor unit
B-112 (1-B) Water temperature gauge unitB-113 (3-GR) Ignition coil 2
B-114 (1-B) A/C compressor
B-115 (1) Power steering fluid pressure switch
B-116 (3-B) Engine crank angle sensor
B-117 (2-GR) Engine control detonation sensor
B-118 (28-GR) ABS-ECU
Page 616 of 788
ENGINE AND TRANSMISSION
CONFIGURATION DIAGRAMS80-10
ENGINE AND TRANSMISSION
<4G1-MPI (RHD) >
M1801000400690
NOTE: On A/T only, the standard routing positions
for the corrugated tube and wiring harness are
marked by*.
AC301131
B-02
B-03B-04 B-05
B-22
B-23 B-24 B-25 B-26Control wiring
harnessB-09
Connector colour
code
B : Black
BR : Brown
G : Green
GR : Gray
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow*
Connector
symbol
-01
thru
-26B
Earth cable
AB
9
10
11
13
B-06B-07
B-01
B-10X
B-14X
B-15X
B-16X
B-17X
B-18
Battery wiring
harness
B-19
B-20 B-21
*
B-01 (5-GR) Windshield wiper motor
B-02 (2-GR) Fuel injector 1
B-03 (2-GR) Fuel injector 2
B-04 (2-GR) Fuel injector 3
B-05 (2-GR) Fuel injector 4
B-06 (3-GR) Throttle body throttle sensor
B-07 (3-B) Vehicle speed sensor
B-09 (2-GR) Brake fluid level indicator switch
B-10X (1) Engine speed detection connector
B-14X (4) Ignition coil relay
B-15X (4) A/T control relay
B-16X (4) Engine control relay
B-17X (4) A/C compressor relay
B-18 (6-B) Control wiring harness and battery wiring
harness combination
B-19 (10-GR) A/T control solenoid valve assemblyB-20 (10-B) Inhibitor switch
B-21 (4-B) Engine control oxygen sensor (Front)
B-22 (1) Starter
B-23 (1-B) Starter
B-24 (1-B) Engine oil pressure switch
B-25 (1) Alternator
B-26 (4-GR) Alternator
Page 617 of 788
ENGINE AND TRANSMISSION
CONFIGURATION DIAGRAMS80-11
ENGINE AND TRANSMISSION <4G1-MPI (RHD) > (CONTINUED)
NOTE: On A/T only, the standard routing positions
for the corrugated tube and wiring harness are
marked by*.
AC301131
B-117B-101 B-102
B-113 B-114 B-115 B-116
Earth cable
Control wiring
harness
Connector colour
code
B : Black
BR : Brown
G : Green
GR : Gray
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
Connector
symbol
-101
thru
-118B
*
AC
9
10
11
13
B-103
B-104B-105
B-107
B-108
Battery wiring
harness
B-109 B-110 B-111
*
B-112
B-118
B-101 (2-BR) Emission solenoid valve (EGR system)
B-102 (4-GR) Inlet manifold absolute pressure sensor
B-103 (6-B) Throttle body idle speed control servo
B-104 (3-GR) Ignition coil 1
B-105 (2-B) Emission solenoid valve (Purge control
system)
B-107 (3-B) Camshaft position sensor
B-108 (3-GR) Output shaft speed sensor
B-109 (3-B) Input shaft speed sensor
B-110 (2-B) Back-up lamp switch
B-111 (2-B) Water temperature sensor unit
B-112 (1-B) Water temperature gauge unitB-113 (3-GR) Ignition coil 2
B-114 (1-B) A/C compressor
B-115 (1) Power steering fluid pressure switch
B-116 (3-B) Engine crank angle sensor
B-117 (2-GR) Engine control detonation sensor
B-118 (28-GR) ABS-ECU
Page 618 of 788
ENGINE AND TRANSMISSION
CONFIGURATION DIAGRAMS80-12
ENGINE AND TRANSMISSION
<4G6-MPI (LHD) >
M1801000400708
AC301134
B-02
B-03B-04
B-25 B-26Control wiring
harnessB-01
Connector colour
code
B : Black
BR : Brown
G : Green
GR : Gray
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : YellowConnector
symbol
-01
thru
-26B
AB
910
11
13
B-06B-07
B-09
B-10X
B-16X
B-17X
B-18
Battery wiring
harness
B-21 B-22
B-23B-05B-08
B-24
Earth
cable
B-01 (5-GR) Windshield wiper motor
B-02 (2-GR) Fuel injector 1
B-03 (2-GR) Fuel injector 2
B-04 (2-GR) Fuel injector 3
B-05 (2-GR) Fuel injector 4
B-06 (4-B) Throttle body throttle sensor
B-07 (3-B) Vehicle speed sensor
B-08 (7-B) Air cleaner air flow sensor
B-09 (2-GR) Brake fluid level indicator switch
B-10X (1) Engine speed detection connectorB-16X (4) Engine control relay
B-17X (4) A/C compressor relay
B-18 (6-B) Control wiring harness and battery wiring
harness combination
B-21 (4-B) Engine control oxygen sensor (Front)
B-22 (1) Starter
B-23 (1-B) Starter
B-24 (1-B) Engine oil pressure switch
B-25 (1) Alternator
B-26 (4-GR) Alternator
Page 619 of 788
ENGINE AND TRANSMISSION
CONFIGURATION DIAGRAMS80-13
ENGINE AND TRANSMISSION <4G6-MPI (LHD) > (CONTINUED)
AC301134
B-118B-101
B-114 B-115 B-116B-117
Control wiring
harness Connector colour
code
B : Black
BR : Brown
G : Green
GR : Gray
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
B-113
B-105Connector
symbol
-101
thru
-118B
AC
9
10
11
13
B-103B-104B-106
B-112
B-110 Battery wiring
harness
B-111
B-107
Earth cable
B-101 (2-BR) Emission solenoid valve (EGR system)
B-103 (6-B) Throttle body idle speed control servo
B-104 (3-GR) Ignition coil 1
B-105 (2-B) Emission solenoid valve (Purge control
system)
B-106 (1-B) Capacitor
B-107 (3-B) Camshaft position sensor
B-110 (2-B) Back-up lamp switch B-111 (2-B) Water temperature sensor unit
B-112 (1-B) Water temperature gauge unit
B-113 (3-GR) Ignition coil 2
B-114 (1-B) A/C compressor
B-115 (1-B) Power steering fluid pressure switch
B-116 (3-B) Engine crank angle sensor
B-117 (2-GR) Engine control detonation sensor
B-118 (28-GR) ABS-ECU
Page 620 of 788
ENGINE AND TRANSMISSION
CONFIGURATION DIAGRAMS80-14
ENGINE AND TRANSMISSION
<4G6-MPI (RHD) >
M1801000400719
AC301137
B-02B-03B-04
B-25 B-26Control wiring
harness
B-09
Connector colour
code
B : Black
BR : Brown
G : Green
GR : Gray
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
Connector
symbol
-01
thru
-26B
AB
910
11
13
B-05
B-07B-01
B-10X
B-14X
B-16X
B-17X
B-18
Battery wiring
harness
B-22 B-24B-06
B-08
B-23B-21
Earth
cable
B-01 (5-GR) Windshield wiper motor
B-02 (2-GR) Fuel injector 1
B-03 (2-GR) Fuel injector 2
B-04 (2-GR) Fuel injector 3
B-05 (2-GR) Fuel injector 4
B-06 (4-B) Throttle body throttle sensor
B-07 (3-B) Vehicle speed sensor
B-08 (7-B) Air cleaner air flow sensor
B-09 (2-GR) Brake fluid level indicator switch
B-10X (1) Engine speed detection connector
B-14X (4) Ignition coil relayB-16X (4) Engine control relay
B-17X (4) A/C compressor relay
B-18 (6-B) Control wiring harness and battery wiring
harness combination
B-21 (4-B) Engine control oxygen sensor (Front)
B-22 (1) Starter
B-23 (1-B) Starter
B-24 (1-B) Engine oil pressure switch
B-25 (1) Alternator
B-26 (4-GR) Alternator
Page 621 of 788
ENGINE AND TRANSMISSION
CONFIGURATION DIAGRAMS80-15
ENGINE AND TRANSMISSION <4G6-MPI (RHD) > (CONTINUED)
AC301137
B-117B-105 B-101
B-113 B-114 B-115 B-116
Control wiring
harness Connector colour
code
B : Black
BR : Brown
G : Green
GR : Gray
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
Connector
symbol
-101
thru
-118B
AC
9
11
13
B-103
B-106
B-118
B-112
Battery wiring
harness
B-110
B-111
B-107
B-104
10
Earth cable
B-101 (2-BR) Emission solenoid valve (EGR system)
B-103 (6-B) Throttle body idle speed control servo
B-104 (3-GR) Ignition coil 1
B-105 (2-B) Emission solenoid valve (Purge control
system)
B-106 (1-B) Capacitor
B-107 (3-B) Camshaft position sensor
B-110 (2-B) Back-up lamp switch B-111 (2-B) Water temperature sensor unit
B-112 (1-B) Water temperature gauge unit
B-113 (3-GR) Ignition coil 2
B-114 (1-B) A/C compressor
B-115 (1-B) Power steering fluid pressure switch
B-116 (3-B) Engine crank angle sensor
B-117 (2-GR) Engine control detonation sensor
B-118 (28-GR) ABS-ECU