engine MITSUBISHI LANCER 2006 Workshop Manual

EMISSION CONTROL
ENGINE AND EMISSION CONTROL17-5
SERVICE SPECIFICATION(S)
M1173000300288
ItemsStandard value
Purge control solenoid valve coil resistance (at 20°C) Ω30 − 34
EGR control solenoid valve coil resistance (at 20°C) Ω29 − 35
VACUUM HOSE
VACUUM HOSE PIPING DIAGRAMM1173000900417
AK300964
To
fuel tankFuel pressure
regulatorFrom
fuel pump
Catalytic
converter Catalytic
converter
Oxygen sensor
(front)
Oxygen sensor (rear)EGR valve
<4G1>
EGR control
solenoid valvePurge control
solenoid valve CanisterAir
AB
Air cleaner

AK204364AC
Air cleaner
Air
Canister
Purge control
solenoid valve
EGR control
solenoid valve
EGR valve
From
fuel pump
To
fuel tank Fuel pressure
regulator
PCV valve
Oxygen sensor
(front)
Oxygen sensor (rear)
Catalytic
converter
Catalytic
converter
<4G6>
EMISSION CONTROL
ENGINE AND E M ISSION CON T ROL17-6

EMISSION CONTROL
ENGINE AND EMISSION CONTROL17-7
VACUUM CIRCUIT DIAGRAM
M1173007100263
AK300765
From
air
cleaner
To
combustion
chamber Throttle body
B
R
AB
Intake manifold
Y
G
G G R
L
Fuel
pressure
regulator
EGR
valve EGR
control
solenoid
valve
Purge
control
solenoid
valveCanister
Vacuum hose colour
B: Black
G: Green
R: Red
Y: Yellow
L: Blue
<4G1>
AK300766
From
air
cleaner
To
combustion
chamber Throttle body
B
B
AB
Intake manifold
Y
R
G W
L
Fuel
pressure
regulator
EGR
valveEGR
control
solenoid
valve
Purge
control
solenoid
valveCanister
Vacuum hose colour
B: Black
G: Green
R: Red
W: White
Y: Yellow
L: Blue
<4G6>
B
V ACUUM HOSE CHECK
M1 173 0073 0015 9
1.Using th e pip i ng d i agra m as a gu ide, check to be
sure th at the vacuum h o ses are correctly
connected.
2. Check t he co nnection cond itio n of th e vacuum
ho s e s, (re mo v e d, l o os e , et c . ) an d c h e c k t o b e
sure th at there are no bends or da mage .

EMISSION CONTROL
ENGINE AND EMISSION CONTROL17-8
VACUUM HOSE INSTALLATION
M1173007200107
1. When connecting the vacuum hoses, they should
be securely inserted onto the nipples.
2. Connect the hoses correctly, using the vacuum hose piping diagram as a guide.
CRANKCASE EMISSION CONTROL
SYSTEM
GENERAL INFORM ATION (CRANKCASE
EMISSION CONTROL SYSTEM)
M1173005000237
The crankcase emission control system prevents
blow-by gases from escaping inside the crankcase
into the atmosphere.
Fresh air is sent from the air cleaner into the crank-
case through the breather hose.
The air becomes mixed wi th the blow-by gases
inside the crankcase.
The blow-by gas inside the crankcase is drawn into
the intake manifold through the positive crankcase
ventilation (PCV) valve.
The PCV valve lifts the plunger according to the
intake manifold vacuum so as to regulate the flow of
blow-by gas properly.
In other words, the blow-by gas flow is regulated dur-
ing low load engine operation to maintain engine sta-
bility, while the flow is increased during high load
operation to improve the ventilation performance.
SYSTEM DIAGRAM
AK204365
Air cleaner
Air
Ventilation hose Breather hose
PCV valve
AB

EMISSION CONTROL
ENGINE AND EMISSION CONTROL17-9
COMPONENT LOCATION (CRANKCASE
EMISSION CONTROL SYSTEM)
M1173007400208
AK300767
<4G1>
AB
PCV valve
AK204366
<4G6>
AC
PCV valve
POSITIVE CRANKCASE VENTILATION
SYSTEM CHECK
M11 7300 1 1 0017 9
1.Remove the ventilatio n hose from the PCV valve.
2.Remove the PCV valve from t he rocker cove r .
3.Reinst all the PCV valve at the ven t ila tion h o se.
4.S t art the engin e and run at idle .
AKX00336
PCV valve
AD
5.Pla c e a fing er at the open ing o f the PCV va lve
an d ch eck that vacu um o f the int a ke manifold is
fe lt.
NOTE: At this mo men t, the p l unge r in t he PCV
valve mo ves back an d forth.
6.If vacuum is not felt, clean t he PCV valve o r
re place it.
POSITIVE CRANKCASE VENTILA TION
(
P CV) V A L VE CHECK
M1173 0012 0018 7
AK100010
PCV valve
AC
1.In sert a thin rod in to the PCV valve from the side
shown in the illu strat i on (ro cke r cover in st allation
side) , and move the ro d back an d forth to ch eck
th at the plung er mo ves.
2.If the plunger does not move , there is a clo ggin g
in the PCV valve. In th is case, clean o r repla c e
th e PCV valve.
EVAPORA T IVE EMISSION CONTROL
SYSTEM
GENERAL INFORMA T ION (EV A PORA TIVE
EMISSION CONTROL SYSTEM)
M1173 0051 0040 5
The evaporat ive emission contro l syste m pre v ent s
f
uel vapours generat ed in t he fuel t ank from escaping
into t
he atmosp here.
Fuel vapours fro m the fuel t a n k flow throug h the f uel
t
a n k pre ssu re co ntrol valve an d vap our pipe/ho se to
be st
ored te mpora r ily in t he ca nister .
When dr iving the veh i cle, fue l va pours stor ed in the
canister
flow thro ugh th e purge solenoid and purge
port an
d go into the int a ke ma nifold to b e sen t to th e
combust
i on chamber .
When the eng ine co ola n t te mp eratu r e is low o r when
the int
a ke air q uantity is small (wh en the engine is at
idle
, for example), t he eng ine contro l unit turns the
purge sole
noid of f to shu t of f the fue l va pour flow to
the in
t a ke manif o ld.
This does not on ly insure the driveability when t he
engin
e is cold or runn ing und er low load b u t also st a
-
bilize the emissio n level.

EMISSION CONTROL
ENGINE AND EMISSION CONTROL17-10
SYSTEM DIAGRAM
AK204367AC
Throttle body
Canister
From
fuel
tank
OFF
ON Purge
control
solenoid
valve
Control
relay
Battery Engine-ECU <4G1-M/T, 4G6>,
Engine-A/T-ECU <4G1-A/T>
Air flow sensor <4G6>Engine coolant
temperature sensor
Intake air
temperature sensor
Barometric pressure
sensor <4G6>
Manifold absolute pressure
(MAP) sensor <4G1>
COMPONENT LOCA
TION (EV A PORA TIVE
EMISSION CONTROL SYSTEM)
M1173 0075 0021 6
AK300769
<4G1>
AB
Purge control
solenoid valve
AK300770
<4G6>
AB
Purge control
solenoid valve
PURGE CONTROL SYSTEM CHECK
M1173 0014 0029 9
AK300771
<4G1>
AB
Plug
Vacuum hose
AK300772
<4G6>
AB
Plug
Vacuum hose
1.Disco nnect the vacu um h o se (re d str i pe) fro m
th rottle body and conne ct it to a h and vacu um
pu m p .

EMISSION CONTROL
ENGINE AND EMISSION CONTROL17-11
2. Plug the nipple from which the vacuum hose was removed.
3. When the engine is cold or hot, apply a vacuum of 53 kPa, and check the condition of the vacuum.
When engine is cold
(Engine coolant temperature: 40°C or less)
Engine conditionNormal condition
At idleVacuum is maintained.
3,000 r/min
When engine is hot
(Engine coolant temperature: 80°C or higher)
Engine conditionNormal condition
At idleVacuum is maintained.
3,000 r/min (within 3
minutes after engine
starts)Vacuum will leak.
PURGE PORT VACUUM CHECKM1173001500177
AK300773
<4G1>
AB
Plug
Vacuum hose
AK300774
<4G6>
AB
Plug
Vacuum hose
1.Disco nnect th e vacuum ho se (red st ripe) from the
throttle body and connect a hand vacuum pump to
th e nip p le.
2.Plu g the vacuum hose (red stripe).
AK100011AC
Vac-
uum
Engine speed (r/min)
3.S t art the engine.
4.Check t hat a f a irly co nst ant n egative p r essure is
g enerate d regard l ess of the en gine spee d.
5.If no neg ative pressur e is genera t ed, th e port is
p r obably blocked an d sh ould be cleane d.
PURGE CONTROL SOLENOID VA L V E
CHECK
M1173 0017 0019 3
NOTE: Whe n discon nect i ng th e va cuum hose,
always make a mark so th at it can be reconnected at
original p o sition.
AK100012AC
Battery
A
AK100013
1.
Disco nnect the vacu um h o se f r om th e solenoid
valve.
2.Disco nnect the ha rness connector .
3.Con nect a ha nd vacu um pump to nipp le (A) of the
solen o id valve (ref e r to th e ill ust r ation at le f t ).
4.Check a i rtig htness b y app lying a vacuum with
volt age applied d i rectly from t he batt e ry to the
p u rge con t rol so leno id valve an d without app lying
volt age .

Battery voltageNormal condition
AppliedVacuum leaks
Not appliedVacuum maintained
EMISSION CONTROL
ENGINE AND EMISSION CONTROL17-12
5. Measure the resistance between the terminals of the solenoid valve.
Standard value: 30 − 34 Ω (at 20°C)
FUEL VAPOUR CANISTER RE MOVAL AND INSTALLATION
M1173004200153
Pre-removal and Post-installation Operation
Air Cleaner Assembly Removal and Installation (Refer to
GROUP 15
P.15-3).
AC208253
1
2
3
4 5 6
7 8
AD
Removal steps
1.Emission vacuum hose connection
2.Fuel vapour control line hose
3.Fuel vapour control check valve
4.Fuel vapour control line hose
5.Fuel vapour control line clamp
6.Fuel vapour canister
7.Fuel high-pressure hose clamp
8.Fuel vapour canister bracket
EXHAUST GAS RECIRCULA
T ION
(EGR) SYSTEM
GENERAL INFORMAT ION (EGR SYSTEM)
M1173 0052 0032 7
The exhaust gas recircu l atio n (EGR) system lowers
the nitrogen
oxide (NOx) emission level.
When the air/fuel mixture combus tio n temp erature is
high,
a larg e qua ntity of nitrogen oxides (NOx) is
generat
ed in the comb ustion chamb e r .
Therefor e, this syst em re circulat es p a rt o f emission
gas fro
m the e x ha ust po rt of the cylinder h ead to th e
combust
i on chamber thro ugh th e int a ke ma nifold to
decre
ase the air/fuel mixture combust i on te mpera
-
ture, resulting in redu ctio n of NOx.
The EGR flow rate is cont rolle d by the EGR valve so
as no
t to de crease the driveability .
OPERAT ION
The EGR valve is being clos ed an d does not re circu-
late ex hau st ga ses unde r one o f the fo llo wing condi-
tions.
Otherwise, th e EGR va lve is opene d an d recircul ates
exha
ust g a ses.
•The engine coolan t temperature is low .
•The engine is at idle.
•The throttle va lve is widely ope ned.

EMISSION CONTROL
ENGINE AND EMISSION CONTROL17-13
SYSTEM DIAGRAM
AK300775
Manifold absolute
pressure (MAP) sensor
Engine-ECU ,
Engine-A/T-ECU
Engine coolant
temperature sensor
Crank angle sensor
EGR
control
solenoid
valve
EGR valve OFF
ON Control
relay
Battery
AB
<4G1>

AK302349AB
<4G6>EGR
control
Solenoid
valve
EGR valve OFF
ON
Control
relay
Battery Engine-ECU
Barometric pressure
sensor
Air flow sensor
Engine coolant
temperature sensor
Crank angle sensor
EMISSION CONTROL
ENGINE AND E M ISSION CON T ROL17-14
COMPONENT LOCATION (EGR SYSTEM)
M1173 0076 0022 4
AK300776
<4G1>
AB
EGR control
solenoid valve
AK300778
<4G6>
AB
EGR control
solenoid valve
AK300777
<4G1>
AB
EGR valve
AK300779AB
<4G6>
EGR valve