ron MITSUBISHI LANCER 2006 User Guide

AK202711
SegmentUndercut
Mica
AB
ST ARTING SYS TEM
ENGINE ELECTRICAL16-28
3.Measure the depth of the undercut be twe en
segment s.
St andard va lue: 0.5 mm
Limit: 0.2 mm
BRUSH HOLDER
AK201187
Push th e brush in to the b r ush hold e r to make sure
that the
spring is working o n the b r ush.
If the spring is not working, repla c e th e brush holder .
OVERRUNNING CLUTCH
AK202710
Free
Lock
AB
1.Make sure that th e pin i on canno t be tu rned
counte r clo ckwise a nd ca n be tu rned clockwise
fre e ly .
2.Check t he pinion for abn ormal ware an d damage.
BRUSHES
AK202846
Brush
height
AB
1.Che ck the commut ator con t a c tin g surface of each
b r ush f o r abno rmal rough ness. Also ch eck the
h e ight of the brush . Replace th e brush holder if
th e height is lo we r than t he limit.
Limit: 7.0 mm
2.Wh en the con t act su rface of the brush is rectified
o r the bru s h h o lder is re placed, re cond itio n the
cont act surfa c e wit h san d p a p e r wrapped around
th e co mmu t a t o r .
ARMATURE COIL
1.Check t he armature coil for short circuit a s
fo llows:
AK202733
Growler
AB
2.Set the armature in a growler .
CAUTION
Clean the surface of the armature thoroughly
before performing the test.
3. While holding a thin strip of iron against the
armature in parallel with it s axis, turn the armature
slowly. The armature is normal if the iron strip is
not attracted to the armature or it does not vibrate.

EMISSION CONTROL
ENGINE AND EMISSION CONTROL17-5
SERVICE SPECIFICATION(S)
M1173000300288
ItemsStandard value
Purge control solenoid valve coil resistance (at 20°C) Ω30 − 34
EGR control solenoid valve coil resistance (at 20°C) Ω29 − 35
VACUUM HOSE
VACUUM HOSE PIPING DIAGRAMM1173000900417
AK300964
To
fuel tankFuel pressure
regulatorFrom
fuel pump
Catalytic
converter Catalytic
converter
Oxygen sensor
(front)
Oxygen sensor (rear)EGR valve
<4G1>
EGR control
solenoid valvePurge control
solenoid valve CanisterAir
AB
Air cleaner

AK204364AC
Air cleaner
Air
Canister
Purge control
solenoid valve
EGR control
solenoid valve
EGR valve
From
fuel pump
To
fuel tank Fuel pressure
regulator
PCV valve
Oxygen sensor
(front)
Oxygen sensor (rear)
Catalytic
converter
Catalytic
converter
<4G6>
EMISSION CONTROL
ENGINE AND E M ISSION CON T ROL17-6

26-1
GROUP 26
FRONT AXLE
CONTENTS
GENERAL INFORMATION . . . . . . . .26-2
SERVICE SPECIFICATIONS . . . . . . .26-3
LUBRICANTS . . . . . . . . . . . . . . . . . .26-3
SPECIAL TOOLS . . . . . . . . . . . . . . . .26-4
ON-VEHICLE SERVICE . . . . . . . . . . .26-7
WHEEL BEARING AXIAL PLAY CHECK . . 26-7
HUB BOLT REPLACEMENT . . . . . . . . . . . 26-7
FRONT AXLE HUB ASSEMBLY . . . .26-8
REMOVAL AND INSTALLATION . . . . . . . . 26-8
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 26-11
DISASSEMBLY AND REASSEMBLY . . . . . 26-11
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 26-13
DRIVESHAFT ASSEMBLY. . . . . . . . .26-14
REMOVAL AND INSTALLATION . . . . . . . . 26-14
DISASSEMBLY AND REASSEMBLY . . . . . 26-18
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 26-21
BJ BOOT (RESIN BOOT)
REPLACEMENT . . . . . . . . . . . . . . . . . . . . . 26-21

GENERAL INFORMATION
FRONT AXLE26-2
GENERAL INFORMATION
M1261000100648
The front axle consists of front hubs, knuckles, wheel
bearings and driveshafts, and has the following fea
-
tures:
•The wheel bearing is a double-row angular con-
tact ball bearing which incorporates the oil seals
and is highly resistant to thrust loads.
•The driveshaft incorporates BJ-TJ type constant
velocity joints with high transmission efficiency for
low vibration and noise.
•The dynamic damper has been mounted on the
driveshaft to reduce differential gear noise.
•ABS rotor for detecting the wheel speed is
press-fitted to the BJ.
NOTE: .
•TJ: Tripod Joint
•BJ: Birfield Joint
SPECIFICATIONS
Item1300, 16002000
Wheel bearingTy p eDouble-row angular contact ball bearing
Bearing (OD x ID) mm80 x 4080 x 40
DriveshaftJoint typeOuterBJBJ
InnerTJTJ
Length (joint to joint) ×
diameter mm LH 375.9 × 24 375.9 × 24
RH699 × 24 (1600-M/T),
703.2
× 23 (1300-M/T,
1600-A/T)
700 × 24 (M/T)
699 × 24 (A/T)
CONSTRUCTION DIAGRAM
AC303569
Front hub KnuckleStrut assembly
TJ (LH)
Driveshaft (LH)
Dynamic damper
BJ
Wheel bearing Driveshaft (RH)
TJ (RH)
AB
ABS rotor
Dynamic damper

SERVICE SPECIFICATIONS
FRONT AXLE26-3
SERVICE SPECIFICATIONS
M1261000300675
ItemStandard valueLimit
Wheel bearing axial play mm−0.05
Hub starting torque N⋅m−1.8
Protruding length of stabilizer bar mounting bolt mm22 ± 1.5−
Setting of TJ boot length mm1300-RH, 1600-A/T-RH85 ± 3−
1300-LH, 1600-M/T,
1600-A/T-LH, 200090 ± 3−
Opening dimension of the
special tool (MB991561) mmWhen the BJ boot band
(small) is crimped2.9−
When the BJ boot band
(large) is crimped2.9 −
Crimped width of the BJ boot band mm2.4 − 2.8−
LUBRICANTS
M1261000400735
ItemSpecified lubricantQuantity
TJ boot greaseRepair kit grease1300-LH, 1600-LH,
2000-LH120 ± 10 g
1300-RH, 1600-A/T-RH11 0 ± 10 g
1600-M/T-RH, 2000-A/T-RH120 ± 10 g
2000-M/T-RH105 ± 10 g
BJ boot greaseRepair kit grease95 ± 10 g

SPECIAL TOOLS
FRONT AXLE26-4
SPECIAL TOOLS
M1261000600773
ToolNumberNameUse
B990767
MB990767Fr o n t hu b a n d en d
yoke holderFixing of the h u b
MB991618
MB991618Hub bolt remo verRemoval of the h ub bolt
AC106827
MB991897 or
MB992
01 1Ball j o int remo verKnuckle and tie rod e nd ball joint
discon
nection
NOTE: St eering linkage pu lle r
(MB990 635 or MB991 1 13)is also u s ed
to disconnect kn uckle an d tie rod en d
bal
l j
o
int.
MB990241AB
A BMB990241
A: MB9902 42
B: MB990244
Axle shaft pu ller
A: Puller shaf t
B: Puller bar
Rem o va l of t h e dri v es h a f t
MB991354
MB991354Pulle r body
MB991 056 or
MB991
355Knuckle a r m
bridg
e•Removal of the hu b
•Removal of the whee l bea ring
AC100320 ABA
B
C
A: MB9910 17
B: MB990998
C: MB99100 0
A, B: Fr ont hu b
remover and
ins t all e r
C: Sp acer
•Removal of the hu b
•Prov ision a l ho ldin g of th e wheel
b
earin g
•Measurement of hub st a r ting t o rque
•Measurement of wh eel b earin g axial
pl
a y
NOTE: MB9 91000, which b e lon g s to
MB9909 98, should be used a s a
sp
acer
.

SPECIA L T OOLS
FRONT AXLE26-5
MB990685To rqu e wrenchMeas urement o f hub st arting torque
MB990326
MB990326 Prel oad socket
MB990810
MB990810Side be aring
puller•Removal of the centre b earing
bra
c ke t
•Removal of the whee l bea ring inner
r
a ce (o ut side )
MB991460PlugPreven tion of transmission fluid drain
and o
f entry of fore ign o b ject s
MB991561
MB991561Boot ban d
crimpin
g toolBJ boot (resin bo ot) ban d inst a lla tion
MB990925
MB990925Bearing and o il
seal
inst a lle r set•Removal of the whee l bea ring
•Removal and inst a lla tion o f the
centre
bearing
•Press-f i ttin g of th e dust se al ou ter ,
inner
MB990890
MB990890Rear suspension
bush
i ng b a se•In st allatio n of th e wheel bearing
•Press-f i ttin g of th e dust se al ou ter ,
inner
MB990883
MB990883Rear suspension
bush
i ng a r borInstallation of t he wheel bearing
Tool Nu mber Na me Use

ToolTy p eTool numberO D mm
ACX02372
A
B C
Brass bar
Bar (snap-in type)
Tool box
MB990925
AC
Installer adapter
AMB99
092639. 0
MB99 092745. 0
MB99 092849. 5
MB99 092951. 0
MB99 093054. 0
MB99 093157. 0
MB99 093261. 0
MB99 093363. 5
MB99 093467. 5
MB99 093571. 5
MB99 093675. 5
MB99 093779. 0
BMB99 0938−
CMB990939−
SPECIA L T O OLS
FRONT AXLE26-6

ON-VEHICLE SERVICE
FRONT AXLE26-7
ON-VEHICLE SERVICE
WHEEL BEARING AXIAL PLAY CHECKM1261000900224
1. Remove the caliper assembly and suspend it with a wire.
2. Remove the brake disc from the front hub.
AC209503 AC
3.
Att a ch a dial ga uge a s sh own in the illustration,
an d th en measure the axial play while moving the
hu b in the axial dire ctio n.
Limit: 0.05 mm
4.If axial play e x ceeds t he limit, disassemble the
fro n t hub assemb ly a nd check the p a rt s.
5.In st all the bra k e d i sc, ca lipe r assembly and
tighten th e caliper assemb ly mount ing bolt s to the
specifie d torqu e 100
± 10 N⋅m.
HUB BOL T REPLACEMENTM12610010 0029 1
1.Remove the ca lip er assembly a nd suspe nd it wit h
wire so t hat it does not fa ll.
2.Remove the bra k e d i sc.
AC302114
MB991618
AD
Hub bolt
3.Use spe c ia l too l hub bolt remover (MB99161 8) to
re move the h ub bo lt s.
AC104588
MB990767
Plain
washer
AC
4. In st all the plain wa sher to the n e w hub b o lt, a nd
inst all the bolt with a nu t while hold i ng the hub
wit h spe c ia l too l fron t hub a nd end yoke holder
(MB99076 7).
5.In st all the bra k e d i sc, ca lip er assembly and
tighten th e caliper assembly mount ing bolt s to the
specifie d torqu e 100
± 10 N⋅m.