oil pump MITSUBISHI LANCER 2006 Owner's Manual

POWER STEERING OIL PUMP ASSEMBLY
POWER STEERING37-38
<2000>
AC100143AH
4 11
12
13
28 ± 2 N·m
102
9 8 65
7 3
1
28 ± 1 N·m
15
16
14
59 ± 9 N·m
12 ± 1 N·m
18
17
57
3
9 8
6
3
13
10 2
13
10
15
18
11
4
3
Oil pump seal kit Oil pump cartridge kit Oil pump pulley and shaft kit
: ATF DEXRON III or DEXRON II
Disassembly steps
1.Pump cover
2.O-ring
3.Snap ring
4.Pulley and shaft
5.Va n e s
>>C<<6.Cam ring
7.Rotor
8.Pin
9.Side plate
>>A<<10.O-ring
>>B<<11 .Oil seal
12.Terminal assembly
>>A<<13.O-ring
14.Plug assembly
>>A<<15.O-ring
16.Flow control spring
17.Suction connector
>>A<<18.O-ring
>>A<<15.O- rin g
16.Fl ow co n t ro l s p r i ng
17.Suction connector
>>A<<18.O-rin g
Disass embly st ep s ( C ont inu e d)
Disassembly steps (Continued)

POWER STEERING OIL PUMP ASSEMBLY
POWER STEERING37-39
REASSEMBLY SERVICE POINTS
>>A<< O-RING INSTALLATION
AC100170AB
Suction connector Plug assembly
Terminal assembly Side plate
1 2
3
4 5
No.ID × Width mm
115.8 × 2.4
221.0 × 1.9
314.8 × 2.4
43.8 × 1.9
514.8 × 1.9
>>B<< OIL SEAL INST ALLA TION
AC000752
MB990938
AB
MB991203
Use following spe c ia l too l to inst all the oil seal.
•Bar (Snap-in type) (MB9909 38)
•Oil Seal and Bearin g Inst aller (MB9912 03)
>>C<< CAM RING INSTALLA TION
CAUTION
Be sure to install the cam ring in the correct
direction as shown.
AC100171AB
Side plate side
Pump cover side
Install the cam ring as shown in the illustration.
INSPECTION
M1372005500200
•Check the flow control valve of the pump body for
clogging.
•Check the pulley and shaft for wear or damage.
•Check the rotor and vane groove for "stepped"
wear.
•Check the contact surface of cam ring and vanes
for "stepped" wear.
•Check the vanes for damage.

Removal steps
1.Oil reservoir
>>C<<2.Suction hose
>>B<<3.Return hose
•Clock spring (Refer to GROUP 52B,
Air Bag Modules and Clock Spring
P.52B-194).
•Centermember (Refer to GROUP 32,
Engine Roll Stopper Centermember
P.32-7).
•Front exhaust pipe (Refer to GROUP
15, Exhaust Pipe and Main Muffler
P.15-10).
4.Steering gear and joint connecting bolt
5.Rear roll stopper connecting bolt
<>6.Eye bolt
7.Gasket
8.Pressure hose assembly
<>9.Return tube
10.O-ring
POWE R STEERING HOSES
POWER S T E E RING37-42
REMOVA L SER V ICE POINT
<> EYE BOLT /RETURN TUBE
REMOV
A L
CAUTION
If the joint cover grommet has been removed,
install it properly as follows.
AC304922AB
A
B
Joint cover
grommet
Steering gear
Align the joint cover grommet notch (arrow A)
with the steering gear lug (arrow B), and then
install the steering joint cover to the steering
gear.
1. Loosen the crossmember mounting bolts and nuts, and lower the crossmember to a position so
that the eye bolts or return tube at the steering
gear side can be removed.
NOTE: In this case, do not remove the crossmem-
ber mounting bolts and nuts.
2. Remove the eye bolts or return tube.
INSTALLATION SERVICE POINTS
>>A<< RETURN HOSE INSTALLATION

AC100277 ABReturn hose
Install the return hose so that the marking is posi-
tioned as shown in the illustration.
>>B<< RETURN HOSE INSTALLATION
AC305132AB
Return hose
Return tubeReturn hose

Install the return hose so that the markings are posi-
tioned as shown in the illustration.
>>C<< SUCTION HOSE INSTALLATION
Install the suction hose (oil pump side) so that the
marking is positioned forward.

RELAY
COMPONENT LOCATIONS70-5
RELAY
M1701000400369
NameSymbolNameSymbol
A/C compressor relayAHeated seat relayB
A/T control relayAHorn relayA
Accessory socket relayBIgnition coil relayA
Blower relayBPower window relayB
Engine control relayARadiator fan relayA
Front fog lamp relayARear fog lamp relayB
Fuel pump relay (1)BRear window defogger relayB
Fuel pump relay (2)B
AC301758AB
A
B
AC303951AB
A/C compressor relayEngine control relay
Horn relay
Front fog lamp relay
Radiator fan relay
A/T control relay
Ignition coil relayA
AC301760
Fuel pump relay (1) Power window relay
Rear window defogger relay
Blower relay
Heated seat relay
Fuel pump relay(2)
Accessory socket relay
Rear fog lamp relayAB
B

CENTRALIZED JUNCTION
CIRCUIT DIAGRAMS90-18
CENTRALIZED JUNCTION
M1901000301477
FUSIBLE LINK AND FUSE
ENGINE COMPARTMENT
No.Power supply circuitNameRated
capacity (A)Housing
colourLoad circuit
1Battery/ Alternator
(Fusible link No.26)Fusible
link60YellowFuse No.15, 16, 18, 19, 20 (in junction
block) circuit
250RedFan controller
360YellowABS-ECU
440GreenIgnition switch circuit
530PinkPower window main switch and power
window sub switch
6Fuse15BlueFront fog lamp, front fog lamp
indicator lamp, front fog lamp relay
and spare connector (for front fog
lamp)
710RedHorn relay and horn
820YellowAir cleaner air flow sensor, camshaft
position sensor, emission solenoid
valve (EGR system), emission
solenoid valve (purge control system),
engine-A/T-ECU, engine-ECU, engine
control oxygen sensor, engine control
relay, engine crank angle sensor, fan
control relay, fuel injector, ignition coil
relay, immobilizer-ECU and throttle
body idle speed control servo
910RedA/C compressor
1015BlueABS-ECU, engine-A/T-ECU, high
mount stop lamp and rear combination
lamp
1115BlueAccessory socket
127.5BrownAlternator
1310RedETACS-ECU, front turn signal lamp,
rear combination lamp, side turn
signal lamp and turn signal indicator
lamp
1420YellowA/T control solenoid valve assembly
and engine-A/T-ECU
1515BlueFuel pump
16Front-ECU
(Headlamp relay: HI)10RedHeadlamp (RH)
1710RedHeadlamp (LH) and high beam
indicator lamp
18Front-ECU
(Headlamp relay: LO)10RedHeadlamp (RH)
1910RedHeadlamp (LH), headlamp assembly
and headlamp levelling switch

CENTRALIZED JUNCTION
CIRCUIT DIAGRAMS90-20
PASSENGER COMPARTMENT
AC207745
(Connected directly to battery positive terminal)
Front of vehicle26
AF
No.Power supply circuitNameRated
capacity (A)Housing
colourLoad circuit
1Ignition switch (IG1)Fuse10RedCapacitor and ignition coil
27.5BrownABS warning lamp, brake warning
lamp, charging warning lamp, check
engine warning lamp, column switch,
combination meter, ETACS-ECU, low
fuel warning lamp, oil pressure
warning lamp, SRS air bag warning
lamp, SRS-ECU and vehicle speed
sensor
37.5BrownA/T control relay, combination meter,
engine-A/T-ECU, ETACS-ECU, input
shaft speed sensor, output shaft
speed sensor, rear combination lamp
and SRS-ECU
4−−−
5Ignition switch (IG2)7.5BrownA/C compressor relay, A/C-ECU,
blower relay, rear window defogger
relay, front-ECU, heated seat relay,
heater control unit and outside/inside
air selection damper control motor
6Rear window
defogger relay7.5BrownRemote controlled mirror
7Ignition switch (ACC)20YellowFront-ECU and windshield wiper
motor
8Ignition switch (IG1)7.5BrownEngine-A/T-ECU, engine-ECU, fuel
pump relay (1) and fuel pump relay (2)
9Ignition switch (ACC)15BlueCigarette lighter
10−−−
117.5BrownAccessory socket relay and Remote
controlled mirror
12Ignition switch (IG2)7.5BrownABS-ECU
13Ignition switch (ACC)−−−
1415BlueETACS-ECU and rear wiper motor