battery MITSUBISHI LANCER EVOLUTION 2007 Service Repair Manual

CHASSIS ELECTRICAL -Battery54A-5
Caution
1. The battery plugs should be removed during charging.
2. The battery electrolyte level may rise and overflow from the battery during charging.
3. Explosions may occur if the battery is brought close to naked flames during charging.
4. Be careful to avoid tasks that might produce sparks or other danger while the battery is
charging.
5. After charging is complete, replace the battery plugs, pour water over the battery to rinse
away any sulphuric acid, and let the battery stand to dry.
6. Charge the battery in a well-ventilated location.
7. Do not let the battery electrolyte temperature rise above approximately 45_C
(approximately 55_Cduring rapid charging).
BATTERY TESTING PROCEDURE
TEST STEP
(1) Turn headlamps on for 15 seconds.
(2) Turn headlamps off for 2 minutes to allow battery voltage to
stabilize.
(3) Disconnect cables.
OK
Read open circuit voltage.
OK:Open circuit voltage is more than 12.4 VNGCharge battery at 5 amps. (Refer to LOAD TEST RATE CHART)
RetestOK
(1) Connect a load tester to the battery.
(2) Load the battery at the recommended discharge rate (see LOAD
TEST RATE CHART) for 15 seconds.
(3) Read voltage after 15 seconds, then remove load.
(4) Compare the measured value with the minimum voltage (see
LOAD TEST CHART).
OK:Higher than minimum voltageNG
Replace battery
OK
Normal
ROAD TEST RATE CHART
Battery type44B20L
Charging time when fully discharged h
[5-amp. rated current charging]6.8
Load test (Amps)150
ROAD TEST CHART
Temperature_C21 and above16 – 2010 –154–9-1–3-7 – -2-12 – 8-18 – -13
Minimum voltage V9.69.59.49.39.18.98.78.5

CHASSIS ELECTRICAL -Ignition Switch and Immobilizer System54A-9
Inspection procedure 2
The ignition keys cannot be registered using the MUT-II.
Probable cause
The ignition key has not been registered with the immobilizer-ECU. Or that there
is a problem with the immobilizer-ECU.DMalfunction of ignition key
DMalfunction of harness or connector
DMalfunction of immobilizer-ECU
Register the ignition key.
YES
NO YESIs a normal diagnosis code output?
NOCan none of the ignition keys be registered?Replace the ignition key that cannot be registered.
To Chart Classified by Diagnosis Codes (Refer to P.54A-6.)
OKImmobilizer-ECU power supply and earth circuit system check
(Refer to Inspection Procedure 4.)
NG
Replace the immobilizer-ECU.
Check the trouble symptoms.
Inspection procedure 3
The engine does not start. (The engine cranks but does
not fire.)
Probable cause
If the fuel injection does not operate, the cause is probably a problem with the
immobilizer-ECU, or it could also be a problem with the MPI system. If an
attempt has been made to start the engine with a key that has not been
properly registered, the above symptom is a sign of normal operation.DMalfunction of MPI system.
DMalfunction of immobilizer-ECU
NGBattery check (Refer to P.54A-4)
YES
NO
Refer to GROUP 13A - Troubleshooting.YES
NO
To Chart Classified by Diagnosis Codes (Refer to P.54A-6.)Is a normal diagnosis code output from the immobilizer-ECU?
OK
Voltage check during cranking
OK:8 V or higher
Is a normal diagnosis code output by the engine-ECU?
NG
OKImmobilizer-ECU power supply and earth circuit system check
(Refer to Inspection Procedure 4.)
NG
Replace the immobilizer-ECU.
Check the trouble symptoms.
Check the trouble symptoms.
NG
To inspection procedures if the engine does not fire (Refer to
GROUP 13A - Troubleshooting.)

CHASSIS ELECTRICAL -Headlamp Assembly54A-28
HEADLAMP INTENSITY MEASUREMENT
1. Using a photometer, and following its manufacture’s
instruction manual.
2. Maintain an engine speed of 2,000 r/min., with the battery
in the charging condition
3. Set the headlamps to high beam
4. Measure the headlamp centre intensity (a point of H line
and V line) and check to be sure that the limit value
is satisfied.
Limit:
High beam 30,000 cd or more per one headlamp
NOTE
1. There may be special local regulations pertaining to
headlamp intensity, be sure to make any adjustments
necessary to satisfy such regulations.
2. If an illuminometer is used to make the measurements,
convert its values to photometer values by using the
following formula.
I=Er
2Where:
I=intensity (cd)
E=illumination (lux)
r=distance (m) from headlamps to illuminometer
Caution
1. On the headlamp not yet adjusted, perform aiming
with connector removed and the lamps switched off,
if applicable. In addition, care should be taken to
prevent a change of optical axis when connector is
reconnected.
2. Plastic outer lens are equipped with headlamps. When
lens surface is covered with materials for not
penetrating light, headlamp operation time should be
within 3 minutes. In addition, masking such as taping
should not be performed.
HEADLAMP BULB (LOW BEAM)REPLACEMENT
(1) Disconnect battery.
(2) Disconnect connector.
(3) Screw out socket to pull out bulb.
(4) After bulb is replaced, properly reconnect connector.
Caution
Do not touch bulb surface bare-handed or with dirty
gloves. If dirt is attached on glass surface of the bulb,
immediately use alcohol or thinner to remove dirt, and
install the bulb after well dried.
Headlamp bulb

CHASSIS ELECTRICAL -Headlamp AssemblyCHASSIS ELECTRICAL -Headlamp AssemblyCHASSIS ELECTRICAL -Headlamp Assembly54A-29
HEADLAMP BULB (HIGH BEAM)REPLACEMENT
(1) Disconnect battery.
(2) Disconnect connector.
(3) Screw out socket to pull out bulb.
(4) After bulb is replaced, properly reconnect connector.
Caution
Do not touch bulb surface bare-handed or with dirty
gloves. If dirt is attached on glass surface of the bulb,
immediately use alcohol or thinner to remove dirt, and
install the bulb after well dried.
POSITION LAMP BULB REPLACEMENT
1. Remove the splash shield.
2. Disconnect the connector and remove the socket of the
position lamp by turning to left.
Caution
Do not touch bulb surface bare-handed or with dirty
gloves. If dirt is attached on glass surface of the bulb,
immediately use alcohol or thinner to remove dirt, and
install the bulb after well dried.
FRONT TURN-SIGNAL LAMP BULB
REPLACEMENT
1. Remove the splash shield.
2. Disconnect the connector and remove the socket of the
front turn signal lamp by turning to left.
Caution
Do not touch bulb surface bare-handed or with dirty
gloves. If dirt is attached on glass surface of the bulb,
immediately use alcohol or thinner to remove dirt, and
install the bulb after well dried.
HEADLAMP AUTO CUT ADJUSTMENT
PROCEDURE
Headlamps are controlled smart wiring system (SWS). For
adjustment procedure of headlamp auto lamp and headlamp
auto cut, refer to GROUP 54B.
HEADLAMP AUTO CUT FUNCTION CHECK
When lighting switch is turned ON (to HEAD position) with
ignition switch removed from ignition key cylinder and driver’s
door is opened, ensure that headlamps are switched off after
one second. When headlamps are inoperative, perform
troubleshooting. (Refer to GROUP 54B.)
Headlamp bulb

Position lamp

CHASSIS ELECTRICAL-Rear Combination Lamp
ILL
ILL
54A-33
INSPECTION
REAR FOG LAMP SWITCH CONTINUITY CHECK
Switch positionTerminal No.p
123456
ON
OFF
REAR FOG LAMP RELAY CONTINUITY CHECK
Battery VoltageTerminal No.yg
1423
De-energized
Energized
Rear fog lamp relay

CHASSIS ELECTRICAL -Defogger54A-43
ON-VEHICLE SERVICE
PRINTED HEATER CHECK
(1) With engine running at 2,000 rpm and battery in charging
mode, check print heater for normal operation.
(2) With defogger switch in “ON” position, use circuit tester
to measure voltage of individual print heaters at the center
point A of rear window glass. When the tester indicates
approx. 6V, the print heater is evaluated normal.
(3) When the measured value at Position A is 12V, open
circuit occurs between Position A and minus terminal.
In this case, carefully move test bar to minus terminal
side to detect a rapid voltage drop point (0V). This voltage
drop point indicates open circuit section.
(4) When voltage at Position A is 0V, open circuit occurs
between Position A and plus terminal. According to the
previous step, detect a rapid voltage increase point (12V).
DEFOGGER RELAY CONTINUITY CHECK
Battery voltageTerminal No.yg
1345
De-energized
Energized
DEFOGGER SWITCH
REMOVAL, INSTALLATION AND CHECK
Refer to GROUP 55 - Heater Control Assembly, A/C Switch
and Fresh/Recirculated Air Switch.
(–) Terminal
(–) Terminal
A (Mid point): Approx. 6 V
Normal characteristics of print heater
Abnormal characteristics of print heater
Voltage
Voltage
(+) Terminal
(+) Terminal
Print heater length
Print heater length
Open section
Defogger relay
04Z0001
\

SWS -Troubleshooting54B-4
DIAGNOSIS CODE INSPECTION PROCEDURES
Code No. 11 ETACS-ECU-related failureProbable cause
The ETACS-ECU monitors its own communication data, outputting this diagnosis
code when data error occurs 15 consecutive times (for 0.6 seconds). The
diagnosis code output stops when the ETACS-ECU confirms that its data was
transmitted normally 15 consecutive times (for 0.6 seconds).DETACS-ECU fault
Replace ETACS-ECU.
Code No. 12 Column switch-related fault or fault in
connecting to ETACS-ECUProbable cause
This diagnosis code is output when a column switch outputs a signal (at least
three times a second) that is not in accordance with the transmission request
signal from ETACS-ECU. The diagnosis code output stops when the column
switch continuously outputs for one second a signal that accords with the
transmission request signal from ETACS-ECU.DColumn switch fault
DETACS-ECU fault
DHarness or connector fault
OK
Replace column switch.
NG
Replace ETACS-ECU.
OK
Check the trouble
symptoms.
OK
Check the trouble symptoms.NGCheck the harness between the
column switch and the body earth,
and repair if necessary.
NG
Check the following connectors:
C-203, C-08NG
Repair
NG
Repair
NG
Check the harness between the
column switch and the battery.
OK
Check the trouble
symptoms.
NG
Replace ETACS-ECU.
OK
Replace column switch.Check the trouble symptoms.
NG
Check the harness between the
column switch and ETACS-ECU.NG
Repair
OK
Check the trouble symptoms.
YES
Test at the C-203 column switch
connector.
DDisconnect the connector and
test on the harness side.
DContinuity between terminal 4
and body earth
OK :Continuity confirmed.OKCheck the following connectors:
C-203, C-102, C-228NG
Repair
Is code 12 output when the ignition
switch is in the ON position?NOTest at the C-203 column switch
connector.
DDisconnect the connector and
test on the harness side.
DVoltage between terminal 1 and
body earth
OK :System voltageNGCheck the following connectors:

C - 203, C - 05, C - 209

C-203, C-05, C-135
NG
Repair

SWS -Troubleshooting54B-5
Code No. 13 Front-ECU-related fault or fault in
connecting to ETACS-ECUProbable cause
This diagnosis code is output when the signal output from the front-ECU to
ETACS-ECU contains an error for 15 consecutive communication cycles (0.6
seconds). The diagnosis code output stops when the signal output from the
front-ECU to ETACS-ECU is normal for 15 consecutive communication cycles
(0.6 seconds).Dfront-ECU fault
DETACS-ECU fault
DHarness or connector fault
NG
Repair
NG
Replace ETACS-ECU.
OK
Check the trouble
symptoms.
NG
Repair
NG
Check the harness between the
front-ECU and the battery.
OK
Check the trouble
symptoms.
NG
Replace ETACS-ECU.
OK
Replace front-ECU.Check the trouble symptoms.
NG
Check the harness between the
front-ECU and ETACS-ECU.NG
Repair
OK
Check the trouble symptoms.
OK
Replace front - ECU.
OK
Check the trouble symptoms.NGCheck the harness between the
front-ECU and the body earth, and
repair if necessary.
NG
Check the following connector:
A-11XNG
Repair
YES
Measure at the front-ECU connector
A-11X.
DDisconnect the connector and
test on the relay box side.
DContinuity between terminal 31
and body earth
OK :Continuity confirmed.OKCheck the following connectors:
A-11X, C-135, C-102, C-228NG
Repair
Is code 13 output when the ignition
switch is in the ON position?NOMeasure at the front-ECU connector
A-10X.
DDisconnect the connector and
test on the relay box side.
DVoltage between terminal 7 and
body earth
OK :System voltageNGCheck the following connector:
A-10X

SWS -TroubleshootingSWS -Troubleshooting54B-8
DEFECTS FOUND BY INPUT SIGNAL CHECK
When a fault is identified in an input signal check, use the following table to investigate the fault.
Trouble symptomInspection
procedureReference
page
No ignition switch (ACC) signal input to ETACS-ECU.J-154B-26
No ignition switch (IG1) signal input to ETACS-ECU.J-254B-26
No hazard warning lamp switch signal input to ETACS-ECU.J-354B-27
No rear fog lamp switch signal input to ETACS-ECU.J-454B-28
No driver’s door switch signal input to ETACS-ECU.J-554B-29
No door switch signals input to ETACS-ECU.
No driver’s door lock actuator signal input to ETACS-ECU.J-654B-30
Column switchesNo tail lamp switch signal input to ETACS-ECU.J-754B-31
No headlamp switch signal input to ETACS-ECU.
No dimmer switch signal input to ETACS-ECU.
No passing switch signal input to ETACS-ECU.
No turn signal lamp left-hand switch signal input to
ETACS-ECU.
No turn signal lamp right-hand switch signal input to
ETACS-ECU.
Column switchesNo windshield mist wiper switch signal input to ETACS-ECU.J-854B-31
No windshield wiper intermittent switch signal input to
ETACS-ECU.
No windshield low-speed wiper switch signal input to
ETACS-ECU.
No windshield high-speed wiper switch signal input to
ETACS-ECU.
No windshield washer switch signal input to ETACS-ECU.
Power window main switchNo power window main switch signal input to ETACS-ECU.J-954B-32
When the ignition switch is in the LOCK (OFF) position, no functions work normally.K-154B-33
ETACS-ECU battery power supply circuit control check.
NOTE
A diagnosis code is output for front-ECU and column switch battery power supply circuit control abnormalities.
Apply the diagnosis code inspection procedures to address these abnormalities.

SWS -Troubleshooting54B-10
INSPECTION PROCEDURE FOR TROUBLE SYMPTOMS
Inspection Procedure A-1
No communication with MUT-II
Probable cause
Either the ETACS-ECU power supply circuit system or the harness or connector
between the diagnosis connector and ETACS-ECU may be defective.DHarness or connector fault
DETACS-ECU fault
NG
Check the harness between ETACS-ECU and the body earth,
and repair if necessary.
NG
Repair
NG
Repair
OK
Replace ETACS-ECU.
NG
Check the harness between ETACS-ECU and diagnosis
connector.NG
Repair
OK
Check the trouble
symptoms.
OK
Check the following connectors:
C - 228, C - 26, C - 22
C-228, C-28, C-22
OK
Check the trouble
symptoms.
NO
Measure at the ETACS-ECU connector C-228.
DDisconnect the connector and test on the junction box
side.
DContinuity between terminal 56 and body earth.
OK :Continuity confirmed.NGCheck the following connectors:C-228, C-08
YES
Is communication, by MUT-II, possible with other systems?YESCheck ETACS-ECU battery power circuit system (Refer to
P.54B-33, Inspection Procedure K-1).
Is communication by MUT-II possible when the ignition switch
is ON?NOCheck the MUT-II diagnosis circuit, and repair if necessary.
NOTE:
When failure is detected on the harness between ETACS-ECU and the body earth, check No. 3 terminal
(C-226) of ETACS-ECU as well. Repair, if required.
Inspection Procedure B-1
Lights left ON reminder warning function not working
normally.
Probable cause
The ETACS-ECU controls the headlamp automatic cut-off function based on input
signals from the following switches.
DIgnition switch (IG1)
DDriver’s door switch
DTail lamp switch
DHeadlamp switchDDriver’s door switch fault
DColumn switch fault
DETACS-ECU fault
DHarness or connector fault
OK
Replace ETACS-ECU.
YES
Check the MUT-II input signals.
DIgnition switch (IG1)
DDriver’s door switch
DTail lamp switch
DHeadlamp switchNGCheck the defective input circuit. (Refer to P.54B-7, Defects
Found by Input Signal Check).
Do all of the following functions operate when the ignition
switch is in the LOCK (OFF) position?
DCentral locking
DHazard lampsNOCheck ETACS-ECU battery power circuit system (Refer to
P.54B-33, Inspection Procedure K-1).