battery MITSUBISHI LANCER EVOLUTION 2007 Service Repair Manual

SRS -Troubleshooting52B-30
Code No.41 Power supply circuit system (fuse No.2
circuit)Possible Cause
This codes output when the voltage between terminal IG1(SRS-ECU, terminal
No.16) and earth has been below the standard value for 5 seconds.
However, code No.41 is automatically erased and SRS warning lamp goes out
when a normal operation is resumed. If code No.41 and 42 are output at the
same time, check the battery first since the battery voltage may have decreased.DHarness or connector fault
DSRS-ECU inoperable
block and the combination meter>
Measure at the junction block connector
C-213.
DDisconnect the junction block connector
C-213 and measure at the harness
side.
DContinuity check between terminal 25
and body earth
Caution
Do not directly insert a probe or
other devices at the front of the
connector to avoid a possible
decrease in the contact pressure.
OK:No continuity
block>
Measure at the junction block connector C-213.
DDisconnect the junction block connector C-213 and
measure at the harness side.
DContinuity check between terminal 24 and body earth
Caution
Do not directly insert a probe or other devices at the
front of the connector to avoid a possible decrease in
the contact pressure.
OK:No continuity
NGCorrect the harness between the junction block and
combination meter (SRS warning lamp).
NGOK
NGNG
Check the trouble symptoms.Correct
Check the harness between the SRS-ECU and the ignition
switch IG
1, and repair if necessary. Fuse is normal
NG
Fuse disconnection
Check the junction block general fuse No.2.
Fuse disconnection
Check when fuse disconnects
DReplace the fuse.
DTurn the ignition switch to the ON position and then turn it
to the OFF position after one minute or more has passed.
Check the fuse.
OK
OK
Replace the SRS-ECU.
>Measure at the SRS-ECU connector C - 21.
DDisconnect the SRS-ECU connector C-21.
DConnect the negative ( - ) terminal of the battery
DIgnition switch: ON
DMeasure at the harness side
DVoltage between terminal 16 and body earth
Caution
Do not directly insert a probe or other devices at the
front of the connector to avoid a possible decrease in
the contact pressure.
OK:9 V or more
Check the other circuits using the general fuse No.2.
(See the Electrical Wiring Diagram.) OK
Check connector:C-21, C-213, C-210
Go to Next PageConnector C-21
Connector C-213
Connector C-213

SRS -Troubleshooting52B-32
Code No.42 Power supply circuit system (fuse No.3
circuit)Possible Cause
This code is output when the voltage between terminal IG1(SRS-ECU, terminal
No.13) and earth has been below the standard value for 5 seconds.
However, code No.42 is automatically erased and SRS warning lamp goes out
when a normal operation is resumed.If code No.41 and 42 are output at the
same time, check the battery first since the battery voltage may have decreased.DHarness or connector fault
DSRS-ECU inoperable
OK
Check the other circuits using the general
fuse No.3. (See the Electrical Wiring
Diagram.)
NGOK
NG
NG
NG
Check connector:C-21, C-213, C-210
Check the trouble
symptoms.Correct
Check the harness between the SRS-ECU and the ignition
switch IG
1, and repair if necessary.
NG
Fuse disconnection
Fuse disconnection
OK
Replace the SRS-ECU.
switch IG
1
>Measure at the SRS-ECU connector C - 21.
DDisconnect the SRS-ECU connector C-21 and measure at
the harness side.
DConnect the negative ( - ) terminal of the battery
DIgnition switch: ON
DVoltage between terminal 13 and body earth
Caution
Do not directly insert a probe or other devices at the
front of the connector to avoid a possible decrease in
the contact pressure.
OK:9 V or more
OK
Check the harness between the SRS-ECU and junction block,
and repair if necessary. block>
Measure at the C-21 SRS-ECU connector.
DDisconnect the SRS-ECU connector C-21 and measure at
the harness side.
DContinuity check between terminal 13 and body earth
Caution
Do not directly insert a probe or other devices at the
front of the connector to avoid a possible decrease in
the contact pressure.
OK:No continuity
Replace the SRS-ECU.Fuse is normal
Check the junction block general fuse No.3.
Check when fuse disconnects
DReplace the fuse.
DTurn the ignition switch to the ON position and then turn it
to the OFF position after one minute or more has passed.
Check the fuse.
block>
Measure at the junction block connector C-213.
DDisconnect the junction block connector C-213 and
measure at the harness side.
DContinuity check between terminal 7 and body earth
Caution
Do not directly insert a probe or other devices at the
front of the connector to avoid a possible decrease in
the contact pressure.
OK:No continuityConnector C-21
Connector C-213
Connector C-21

SRS -Troubleshooting52B-33
Code No.43 SRS warning lamp drive circuit system (lamp
does not illuminate)Possible Cause
This code is output when open circuit has occurred in the SRS warning lamp
drive circuit for 5 seconds or more. However, if the code is output due to open
circuit faulty, code No.43 is automatically erased and the SRS warning lamp
functions normally as soon as a normal operation is resumed.DHarness or connector fault
DBulb fault
DSRS-ECU inoperable
DCombination meter fault
NGNG
NGOK
NG
NGOK
Check the trouble symptoms.
NG
Correct
Check the harness between the SRS-ECU, the combination
meter, and the ignition switch IG1.
OK
Replace the SRS-ECU.Correct
Correct
OK
Check connector:C-21, C-213, C-29, C-01, C-02
Check the SRS warning lamp.
DConnect the negative ( - ) terminal of the battery
DIgnition switch: ON
DDoes the lamp illuminate when the SRS-ECU connector C-21 is
disconnected?
OK:Lamp illuminates.Check the bulb.
Replace the combination meter. OK
CorrectCheck the harness between the SRS-ECU and the
ignition switch IG
1.
Code No.43 SRS warning lamp drive circuit system
(Lamp does not go out)Probable cause
Harness between SRS warning lamp and SRS-ECU is being shorted to earth
However, once trouble is extinguished, this code will be automatically erased,
and SRS warning lamp will go out.DHarnesses or connector fault
DSRS-ECU inoperable
DCombination meter fault
NO
OKNG
NG
NG
Replace combination meter.
Check the SRS warning lamp.
DConnect negative (–) battery
terminal.
DIgnition switch: ON
DDoes lamp go out when
combination meter connector
C-02 is disconnected?YESCheck the following connectors:C-02,
C-21
Check trouble symptoms.
OK
Replace the SRS-ECU.
Check the wiring harness between
SRS-ECU and combination meter
.
Repair
Repair NG
Code No.44 SRS warning lamp drive circuit systemProbable cause
Short is present in SRS warning lamp drive circuit, or output transistor in
SRS-ECU is defective.
However, once trouble is extinguished, this code will be automatically erased,
and SRS warning lamp will go out.DHarnesses or connector fault
DSRS-ECU inoperable
Check the SRS warning lamp drive circuit system.
(Refer to P.52B-33.)OKReplace the SRS-ECU.

SRS -Troubleshooting52B-35

clock spring>
Measure at the SRS-ECU connector C-21.
DDisconnect the SRS-ECU connector C-21.
DDisconnect the the clock spring connector
C-204.
DIgnition switch:ON
DMeasure at the harness side
DVoltage between terminal 11 or 12 and body
earth
Caution
Do not directly insert a probe or other
devices at the front of the connector to
avoid a possible decrease in the contact
pressure.
OK:0V clock spring>
Measure at the SRS-ECU connector C-21.
DDisconnect the SRS-ECU connector C-21.
DDisconnect the clock spring connector C-204 .
DMeasure at the harness side
DContinuity between terminal 11 or 12 and body
earth
Caution
Do not directly insert a probe or other
devices at the front of the connector to avoid
a possible decrease in the contact pressure.
OK:No continuity

MUT-II self-diag code
DRelease the clock spring connector (2 - pin) C-204.
DConnect the dummy resistor (MB991865) to the resistor harness
(MB991866).
DInsert the resistor harness
(MB991866) behind the harness side connector C-204.
Caution
Do not directly insert a probe or other devices at the front of the
connector to avoid a possible decrease in the contact pressure.
DConnect the negative ( - ) terminal of the battery
DCheck the diagnosis code again after erasing the memory.
Is code No.61 or No.62 output?
YES (when No.62 is output)YES (when No.61 is output)NO
Check the clock spring (Refer to P.52B-59.)
NOYES
Replace the clock spring.Replace the driver’s air bag module
(squib).
Replace the SRS-ECU.
NG
Correct
Check connector:C-21, C-204
Check the trouble symptoms.
Check the harness between the
clock spring and the SRS-ECU, and
repair if necessary.
NG
OK
NG
OK
NG
Connector C-21Connector C-21 Resistor harness
(MB991866)
C - 204 clock spring
harness side connector Dummy resistor
(MB991865)
resistance (3Ω)
Replace the SRS-
ECU. OK

SRS -Troubleshooting52B-36


MUT-II self-diag code
DDisconnect the clock spring connector No.1 (connector connected with
the air bag module).
DConnect the dummy resistor (MB991865) to the resistor harness
(MB991866).
DInsert the resistor harness (MB991866) behind the clock spring
connector No.1.
Caution
Do not directly insert a probe or other devices at the front of the
connector to avoid a possible decrease in the contact pressure.
DConnect the negative ( - ) terminal of the battery
DCheck the diagnosis code again after erasing the memory.
Is code No.61 or No.62 output?
YESNO
Replace the driver’s air bag module (squib).

MUT-II self-diag code
DRelease the clock spring connector (2 - pin) C-204 .
DConnect the dummy resistor (MB991865) to the resistor harness
(MB991866).
DInsert the resistor harness
(MB991866) behind the harness side connector C-204.
Caution
Do not directly insert a probe or other devices at the front of the
connector to avoid a possible decrease in the contact pressure.
DConnect the negative ( - ) terminal of the battery
DCheck the diagnosis code again after erasing the memory.
Is code No.61 or No.62 output?
YES (when No.62 is output)
Go to Next Page
YES (when No.61 is output)Resistor harness
(MB991866) Dummy resistor
(MB991865)
resistance (3Ω)
1
NO
Replace the clock spring.
Resistor harness
(MB991866)
C - 204 clock spring
harness side connector Dummy resistor
(MB991865)
resistance (3Ω)

SRS -Troubleshooting52B-38
Code No.64 Front passenger’s air bag module (squib)
system (short-circuited to power supply)Possible Cause
Code No.65 Front passenger’s air bag module (squib)
system (short-circuited to earth)
This code is output when the input terminal of the SRS-ECU front passenger’s
air bag module (squib) is short-circuited to power supply (code No.64) or
short-circuited to earth (code No.65).DHarness or connector fault
DThe harness of the front passenger’s air bag
module (squib) is short-circuited to power supply
(code No.64) or short-circuited to earth (code
No.65).
DSRS-ECU inoperable
the front passenger’s air bag module>
Measure at the SRS-ECU connector C-21.
DDisconnect the SRS-ECU connector C-21.
DDisconnect the front passenger’s air bag
module connector C-109 .
DMeasure at the harness side
DContinuity between terminal 9 or 10 and body
earth
Caution
Do not directly insert a probe or other
devices at the front of the connector to
avoid a possible decrease in the contact
pressure.
OK:No continuity
NO
Replace the front passenger’s seat air bag module (squib).

MUT-II self-diag code
DConnect the dummy resistor (MB991865) to the resistor harness
(MB991866).
DDisconnect the front passenger’s air bag module connector C-109
and insert the resistor harness (MB991866) behind the harness side
connector.
Caution
Do not directly insert a probe or other devices at the front of the
connector to avoid a possible decrease in the contact pressure.
DConnect the negative ( - ) terminal of the battery
DCheck the diagnosis code again after erasing the memory.
Is code No.64 or No.65 output?
YES (when No.65 is output)YES (when No.64 is output)
Replace the SRS-ECU.
the front passenger’s air bag module>
Measure at the SRS-ECU connector C-21.
DDisconnect the SRS-ECU connector C-21.
DDisconnect the front passenger’s air bag
module connector C-109 .
DIgnition switch:ON
DMeasure at the harness side
DVoltage between terminal 9 or 10 and body
earth
Caution
Do not directly insert a probe or other
devices at the front of the connector to
avoid a possible decrease in the contact
pressure.
OK:0V
NG
Replace the SRS-ECU.
Correct
Check connector:C-21, C-109
Check the trouble symptoms.
Check the harness between the front
passenger’s air bag module and the
SRS-ECU, and repair if necessary.OK
NG
OK
NG
OK
NG
Resistor harness
(MB991866) Dummy resistor
(MB991865)
resistance (3Ω)
Instrumental panel
wiring harness
Front passenger’s air bag
module connector
Connector C-21Connector C-21

SRS -Troubleshooting52B-39
Code No.66 Driver’s seat belt pre-tensioner (squib)
system (short-circuited to power supply)Possible Cause
Code No.67 Driver’s seat belt pre-tensioner (squib)
system (short-circuited to earth)
This code is output when the input terminal of the SRS-ECU driver’s seat belt
pre-tensioner (squib) is short-circuited to power supply (code No.66) or
short-circuited to earth (code No.67).DHarness or connector fault
DThe harness of the driver’s seat belt pre-tensioner
(squib) is short-circuited to power supply (code
No.66) or short-circuited to earth (code No.67).
DSRS-ECU inoperable
Replace the SRS-ECU. OK
the driver’s seat belt pre-tensioner>
Measure at the SRS-ECU connector C-41 .
DDisconnect the SRS-ECU connector C-41.
DDisconnect the driver’s seat belt pre-tensioner
D-28*
1and D-26*2.
DMeasure at the harness side
DContinuity between terminal 29 or 30 and
body earth
Caution
Do not directly insert a probe or other
devices at the front of the connector to
avoid a possible decrease in the contact
pressure.
OK:No continuity
NO
Replace the driver’s seat belt pre-tensioner.

MUT-II self-diag code
DConnect the dummy resistor (MB991865) to the resistor harness
(MB991866).
DDisconnect the driver’s seat belt pre-tensioner connector D-28*
1and
D-26*2and insert the resistor harness (MB991866) behind the
harness side connector.
Caution
Do not directly insert a probe or other devices at the front of the
connector to avoid a possible decrease in the contact pressure.
DConnect the negative ( - ) terminal of the battery
DCheck the diagnosis code again after erasing the memory.
Is code No.66 or No.67 output?
YES (when No.67 is output)YES (when No.66 is output)
Replace the SRS-ECU.
the driver’s seat belt pre-tensioner>
Measure at the SRS-ECU connector C-41 .
DDisconnect the SRS-ECU connector C-41.
DDisconnect the driver’s seat belt pre-tensioner
D-28*
1and D-26*2.
DIgnition switch:ON
DMeasure at the harness side
DVoltage between terminal 29 or 30 and body
earth
Caution
Do not directly insert a probe or other
devices at the front of the connector to
avoid a possible decrease in the contact
pressure.
OK:0V
NG
Check connector:D-28*1, D-26*2, C-133*1, C-112*2, C-41
Check the trouble symptoms.
Check the harness between the driver’s seat belt pre-tensioner and the SRS-ECU,
and repair if necessary.
NG
OK
NG
OKResistor harness
(MB991866) Dummy resistor
(MB991865)
resistance (3Ω)
Instrumental panel
wiring harness
Driver’s seat belt
pre-tensioner connector
Connector C-41
Connector C-41
NOTE
*1: L.H. drive vehicles
*2: R.H. drive vehicles

SRS -Troubleshooting52B-40
Code No.68 Front passenger’s seat belt pre-tensioner
(squib) system (short-circuited to power supply)Possible Cause
Code No.69 Front passenger’s seat belt pre-tensioner
(squib) system (short-circuited to earth)
This code is output when the input terminal of the SRS-ECU front passenger’s
seat belt pre-tensioner (squib) is short-circuited to power supply (code No.68) or
short-circuited to earth (code No.69).DHarness or connector fault
DThe harness of the front passenger’s seat belt
pre-tensioner (squib) is short-circuited to power
supply (code No.68) or short-circuited to earth
(code No.69).
DSRS-ECU inoperable
NO
Replace the front passenger’s seat belt pre-tensioner.

MUT-II self-diag code
DConnect the dummy resistor (MB991865) to the resistor harness
(MB991866).
DDisconnect the front passenger’s seat belt pre-tensioner connector
D-28*
1and D-26*2and insert the resistor harness (MB991866)
behind the harness side connector.
Caution
Do not directly insert a probe or other devices at the front of the
connector to avoid a possible decrease in the contact pressure.
DConnect the negative ( - ) terminal of the battery
DCheck the diagnosis code again after erasing the memory.
Is code No.68 or No.69 output?
YES (when No.69 is output)YES (when No.68 is output)
Replace the SRS-ECU.
the front passenger’s seat belt pre-tensioner>
Measure at the SRS-ECU connector C-41 .
DDisconnect the SRS-ECU connector C-41.
DDisconnect the front passenger’s seat belt
pre-tensioner connector D-28*
1and D-26*2.
DIgnition switch:ON
DMeasure at the harness side
DVoltage between terminal 27 or 28 and body
earth
Caution
Do not directly insert a probe or other
devices at the front of the connector to
avoid a possible decrease in the contact
pressure.
OK:0V
NG
Replace the SRS-ECU.
Correct
Check connector:D-28*1, D-26*2, C-133*1, C-112*2, C-41
Check the trouble symptoms.
Check the harness between the front passenger’s seat belt pre-tensioner and the
SRS-ECU, and repair if necessary.OK
the front passenger’s seat belt pre-tensioner>
Measure at the SRS-ECU connector C-41 .
DDisconnect the SRS-ECU connector C-41.
DDisconnect the front passenger’s seat belt
pre-tensioner connector D-28*
1and D-26*2.
DMeasure at the harness side
DContinuity between terminal 27 or 28 and
body earth
Caution
Do not directly insert a probe or other
devices at the front of the connector to
avoid a possible decrease in the contact
pressure.
OK:No continuity
NG
OK
NG
OK
NG
Resistor harness
(MB991866) Dummy resistor
(MB991865)
resistance (3Ω)
Instrumental panel
wiring harness
Front passenger’s seat belt
pre-tensioner connector
Connector C-41 Connector C-41
NOTE
*1: L.H. drive vehicles
*2: R.H. drive vehicles

SRS -Troubleshooting52B-41
INSPECTION CHART FOR TROUBLE SYMPTOMS
Study the trouble symptoms and check according to the inspection procedure chart.
TroubleInspection procedure No(s).Reference page
Communication with MUT-II is impossible.152B-41
SRS warning lamp does not illuminate.See diagnosis code No.43.52B-33
SRS warning lamp does not go out.See diagnosis code No.43, 44.52B-33
INSPECTION PROCEDURE FOR TROUBLE SYMPTOMS
Inspection Procedure 1
Communication with MUT-II is impossible.
Probable cause
When communication with all systems is impossible, diagnosis circuit is
suspected as faulty.
When only communication with SRS air bags is impossible, open in diagnosis
output circuit or power supply circuit including earth circuit may be present.DHarness, connector malfunction
DSRS-ECU malfunction
DMUT ROM pack unmatching
OKReplace the SRS-ECU.
NG
NG
Check the harness between the SRS-ECU and the ignition
switch IG1, and repair if necessary.
NOCheck the MUT-II diagnosis circuit, and repair if necessary.
OK
Check the trouble symptoms.
NG
Correct
NG
Check the harness between the SRS-ECU and earth, and
repair if necessary.
OK
Check the trouble symptoms.
NG
Correct
OK
OK
Check the trouble
symptoms.
Check the harness between the SRS-ECU and the diagnosis
connector, and repair if necessary.
YES
(1) NG
Check connector:C-21
(2), (3)
NG
Check connector:C-21, C-213, C-210
circuit)>
Measure at the C-21 SRS-ECU connector.
DDisconnect the SRS-ECU connector C-21 and measure at
the harness side.
Caution
Do not directly insert a probe or other devices at the
front of the connector to avoid a possible decrease in
the contact pressure.
(1) Continuity between terminal
7 and body earth
OK:Continuity (2Ωor less)
DConnect the negative ( - ) terminal
of the battery
DIgnition switch:ON
(2) Voltage between terminal 13
and body earth
OK:9 V or more
(3) Voltage between terminal 16
and body earth
OK:9 V or more
NG
Correct
Check connector:C-21, C-26, C-22
Is communication by MUT-II possible when the ignition switch
is ON?
NG
Measure at the SRS-ECU connector C-21 and diagnosis
connector C-22 .
DDisconnect SRS-ECU connector C-21 and measure at the
harness side and diagnosis connector C-22.
DContinuity check between the following terminals
C-21 connector C-22 connector
20 – 7
Caution
Do not directly insert a probe or other devices at the
front of the connector to avoid a possible decrease in
the contact pressure.
OK:Continuity (2Ωor less)
Connector C-21
Connector C-22
Connector C-21
Connector C-21

SRS - SRS Maintenance52B-42
SRS MAINTENANCE
The SRS must be inspected by an authorized dealer 10 years
after the date of vehicle registration.
SRS WARNING LAMP CHECK
Turn the ignition switch to the ON position. Does the SRS
warning lamp illuminate for about 7 seconds, and then go
out? If yes, SRS system is functioning properly. If no, refer
to page 52B-6.
SRS COMPONENT VISUAL CHECK
Turn the ignition key to LOCK (OFF) position, disconnect
the negative ( - ) battery cable and tape the terminal.
Caution
Wait at least 60 seconds after disconnecting the battery
cable before doing any further work. (Refer to P.52B-3.)
SRS CONTROL UNIT (SRS-ECU)
1. Check SRS-ECU case and brackets for dents, cracks,
deformation or rust.
Caution
The SRS may not activate if the SRS-ECU is not
installed properly, which could result in serious injury
or death to the vehicle’s driver or front passenger.
2. Check connector for damage, and terminals for
deformation or rust.
Replace SRS-ECU if it fails visual check.
(Refer to P.52B-50.)
SRS warning lamp
Insulating tape
Battery
Battery
( - ) cable
SRS-ECU