fuel pump MITSUBISHI LANCER EVOLUTION 2007 Service User Guide

CIRCUIT DIAGRAMSB-71
MULTI-PURPOSE FUSE (In junction block)
Power supply
circuitNo.Rated
capacity (A)Identification
colourCircuit
Ignition
switch
IG1110RedIgnition coil
switch
27.5BrownColumn switch, combination meter, ETACS-ECU,
SRS-ECU, vehicle speed sensor and ACD mode
changeover switch
37.5BrownETACS-ECU and SRS-ECU
4---
IG257.5BrownA/C compressor relay, A/C-ECU, blower relay,
condenser fan relay, defogger relay, front-ECU,
4WD-ECU, steering wheel sensor and inter cooler
water splay relay
Multi-purpose fuse
No. 20 (Defogger
relay)6---
Ignition
switch
ACC720YellowFront-ECU and windshield wiper motor
switch
IG187.5BrownEngine-ECU and fuel pump relay (1) and fuel pump
relay (2)
ACC915BlueCigarette lighter
10---
117.5BrownA/C-ECU and remote controlled mirror switch
IG2127.5BrownABS-ECU, G-sensor (longitudinal) and G-sensor
(lateral)
ACC13---
14---
Fusible link No. 1
Battery/alternator
1515BlueDiagnosis connector
Battery/alternator
1610RedRear fog lamp relay
1710RedETACS-ECU
18---
1930GreenBlower motor and resistor
2030GreenDefogger

INDEX - In order of connector No.C-3
Wiring diagram
page Circuit diagram page Parts name Connector
No.
BB-108Back-up lamp switchB-142,143B-12,16
B-110Engine coolant temperature gauge unitB-148,152B-12,16
B-112EGR solenoid valveB-91,99B-12,16
B-114Ignition coil 1B-82,83B-12,16
B-115Idle speed control servoB-88,96B-12,16
B-116Camshaft position sensorB-88,96B-12,16
B-118Engine coolant temperature sensorB-89,97B-12,16
B-119Ignition coil 2B-82,83B-12,16
B-121Crank angle sensorB-88,96B-13,16
B-122Detonation sensorB-89,97B-13,17
B-123ABS-ECUB-198,200,201,202,203,204,205,206,
208,209,210,211,229,232,233,239,
242,243B-13,17
B-138ResistorB-89,97B-13,17
B-139Electric pump relay B-216,224,234,244B-13,17
B-140Fuel pump relay 3B-93,101B-13,17
B-141Fuel pump resistorB-93,101B-13,17
B-142Secondary air control solenoid valveB-91,99B-13,17
CC-01Combination meterB-84,87,95,103,106,118,122,126,129,
135,139,148,149,152,153,156,157,
198,206,214,222,230,240,248,250,
256, 258B-18,24
C-02Combination meterB-110,115,118,122,126,129,135,139,
148,149,152,153,156,157,198,206,
248, 250,256,258B-18,24
C-03Hazard warning switchB-136,140B-18,24
C-04ClockB-194B-18,24
C-05J/C (1)B-56,62,93,101,104,107,111,112,115,
116,118,122,124,125,127,128,131,
133,136,137,140,141,148,152,153,
156,158,164,170,172,175,181,185,
187,191,194,195,196,197,212,214,
220,222,228,230,238,240,257B-18,24
C-08J/C (3)B-58,64,95,104,105,107,108,112,113,
116,117,119,123,124,125,126,127,
128,129,131,133,136,137,140,141,
149,153,159,164,165,171,172,173,
175,180,181,185,187,188,189,191,
193,194,195,202,210,214,218,222,
226,227,230,236,240,246,247,253,
255,257,258B-18,24

INDEX - In order of connector No.C-7
Wiring diagram
page Circuit diagram page Parts name Connector
No.
CC-207Air bag module (squib) B-248,250B-22,28
C-208Instrument panel wiring harness and
J/B combinationB-54,55,126,129,256B-22,28
C-209Instrument panel wiring harness and
J/B combinationB-54,55,87,95,104,105,107,108,110,
111,112,115,116,118,122,125,128,134,
136,137,138,139,140,141,142,143,
149,153,158,164,170,172,174,180,
186,187,188,189,190,191,189,198,
202,206,210,218,222,226,236,240,
246,256B-22,28
C-210Instrument panel wiring harness and
J/B combinationB-54,55,76,77,78,82,83,84,87,95,104,
107,111,112,115,116,118,122,125,128,
136,137,140,141,142,143,149,153,
157,158,159,164,165,170,172,174,
180,185,186,187,190,191,192,193,
195,198,200,202,206,208,210,212,
213,214,218,220,221,222,226,228,
229,230,236,238,239,240,246,248,
250, 256B-22,28
C-211Instrument panel wiring harness and
J/B combinationB-54,55,78,92,100,105,108,113,117,
119,123,125,128,137,141,150,154,
158,164,170,172,174,180,185,188,
189,204,205,219,227,237,247,248,
250,252,254B-22,28
C-213Instrument panel wiring harness and
J/B combinationB-54,55,78,82,83,84,87,92,95,100,
104,105,107,108,110,112,113,115,
116,117,119,120,121,123,125,126,
128,129,135,136,137,139,140,141,
149,150,153,154,157,158,164,170,
171,172,173,174,180,185,187,188,
189,191,192,193,195,198,200,204,
205,206,208,212,213,214,219,220,
221,222,227,228,229,230,237,238,
239,240,247,248, 250,252,254,256B-22,28
C-214Defogger relayB-54,55,78,185B-23,29
C-215Blower relayB-54,55,174,180B-23,29
C-216Floor wiring harness (LH) and J/B
combination B-54,55,105,110,112,119,120,134,
158,171,185B-23
C-217Floor wiring harness (RH) and J/B
combination B-54,55,108,115,116,121,123,138,
164, 173,185B-29
C-218Roof wiring harness (RH) and J/B
combinationB-54,55,118,119,122,123B-23,29
C-219Rear fog lamp relayB-54,55,126,129B-23,29
C-220No connectionB-54,55B-23,29
C-221Fuel pump relay 2B-54,55,87,95B-23,29
C-222Intercooler water spray relayB-54,55,256B-23,29

INDEX - In order of connector No.C-8
Wiring diagram
page Circuit diagram page Parts name Connector
No.
CC-223Fuel pump relay 1B-54,55,87,95B-23,29
C-224Power window relayB-54,55,158,159,165B-23,29
C-225No connectionB-54,55,78B-23,29
C-226ETACS-ECUB-54,55,105,108,112,113,116,117,118,
119,120,121,122,123,125,126,128,
129,134,136,137,138,140,141,158,
164,165, 170,171,172,173,188,189B-23,29
C-227ETACS-ECUB-125,128,170,172B-23,29
C-228ETACS-ECUB-105,108,112,113,116,117,118,119,
122,123,125,126,128,129,136,137,
140,141,158,159,164,165,170,171,
172,173, 188,189,258B-23,29
C-230Steering wheel sensorB-202,210,218,226,236,246B-23,29
DD-01Door switch (Front:RH)B-108,116,120,121,164B-30,32
D-02Floor wiring harness (RH) and rear door
wiring harness (RH) combinationB-160,166,171,173B-30,32
D-03Room lampB-118,122B-30,32
D-04Wheel speed sensor (Rear:RH)
B-203,211,217,225,233,243B-30,32
D-05Rear room lampB-118,122B-30,32
D-06Door switch (Rear:RH)B-120,121B-30,32
D-08Door switch (Rear:LH)B-120,121B-30,32
D-09Fuel pump and fuel gauge unit (Main)B-93,101,148,152,156B-30,32
D-10Wheel speed sensor (Rear:LH)
B-203,211,217,225,233,243B-30,32
D-12Floor wiring harness (LH) and rear door
wiring harness (LH) combinationB-161,167,171,173B-30,32
D-13Door switch (Front:LH)B-105,112,120,121,158B-30,32
D-15Instrument panel wiring harness and
console wiring harness combinationB-195B-31,32
D-18Cigarette lighterB-195B-31,33
D-19Cigarette lighterB-195B-31,33
D-20Ashtray illumination lampB-195B-31,33
D-21Cigarette lighter illumination lampB-195B-31,33
D-22Oxygen sensor (Rear)B-88,96B-31,33
D-23Parking brake switchB-157,201,209,213,221,232,242B-31,33
D-26Seat belt pretensioner (RH)B-249,251B-31,33

INDEX - In order of parts nameC-13
Wiring diagram
page Circuit diagram page Connector
No. Parts name
DDoor switch (Rear:LH)D-08B-120,121B-30,32
Door switch (Rear:RH)D-06B-120,121B-30,32
Dual pressure switchA-36B-178,184B-7,9
EEGR solenoid valveB-112B-91,99B-12,16
Electric pump F-23B-216,224,234,244B-38,39
Electric pump relay B-139B-216,224,234,244B-13,17
Engine control relayB-11XB-73,86,94,252,254B-10,14
Engine coolant temperature gauge unitB-110B-148,152B-12,16
Engine coolant temperature sensorB-118B-89,97B-12,16
Engine speed detection connectorB-05XB-73,82,83,90,98B-10,14
Engine-ECUC-115B-87,88,89,90,91,92,93,95,96,97,98,
99,100,101,215,223,231,241,257B-20,26
Engine-ECUC-118B-82,83,88,90,91,92,93,96,98,99,100,
101,149,153,252,254,256B-20,26
Engine-ECUC-122B-84,86,87,90,91,93,94,95,98,99,101,
177,178,183,184,252,254,256,257B-20,26
Engine-ECUC-126B-82,83,86,88,89,90,91,93,94,96,97,
98,99, 101,102,178,184B-20,26
ETACS-ECUC-226B-54,55,105,108,112,113,116,117,118,
119,120,121,122,123,125,126,128,
129,134,136,137,138,140,141,158,
164,165, 170,171,172,173,188,189B-23,29
ETACS-ECUC-227B-125,128,170,172B-23,29
ETACS-ECUC-228B-105,108,112,113,116,117,118,119,
122,123,125,126,128,129,136,137,
140,141,158,159,164,165,170,171,
172,173, 188,189,258B-23,29
FFan controllerA-21B-102,176,182B-7,8
Floor wiring harness (LH) and 4WD
wiring harness combination F-24B-216,224,234,235,244,245B-38,39
Floor wiring harness (LH) and bumper
wiring harness combinationF-14B-110,114B-38,39
Floor wiring harness (LH) and J/B
combination C-216B-54,55,105,110,112,119,120,134,
158,171,185B-23
Floor wiring harness (LH) and rear door
wiring harness (LH) combinationD-12B-161,167,171,173B-30,32
Floor wiring harness (RH) and fuel
wiring harness combinationD-29B-93,101B-31,33
Floor wiring harness (RH) and fuel
wiring harness combinationD-30B-93,101,148,152,156,203,211,217,
225,233,243B-31,33

INDEX - In order of parts nameC-14
Wiring diagram
page Circuit diagram page Connector
No. Parts name
FFloor wiring harness (RH) and J/B
combination C-217B-54,55,108,115,116,121,123,138,
164, 173,185B-29
Floor wiring harness (RH) and rear door
wiring harness (RH) combinationD-02B-160,166,171,173B-30,32
Fog lamp switchC-137B-124,127B-21,27
Front combination lamp (LH)A-39B-103,106,110,114,130,132,134,138B-7,9
Front combination lamp (RH)A-40B-103,106,111,114,130,132,135,139B-7,9
Front wiring harness (LH) and control
wiring harness combination A-12B-198,206B-6,8
Front wiring harness (LH) and control
wiring harness combination A-13B-86,90,102,176,178,186,252B-6
Front wiring harness (LH) and control
wiring harness combination A-43B-82,84,177,178,203,217,233B-7
Front wiring harness (LH) and control
wiring harness combination C-136B-83,84,94,98,102,182,183,184,190,
211,225,243,254B-27
Front wiring harness (LH) and instru-
ment panel wiring harness combinationC-132B-74,78,92,100,105,108,113,117,119,
123,125,128,137,141,150,154,158,
159,164,165,170,172,174,180,185,
188,189,204,205,219,227,237,247,
248,250,252,254B-21,27
Front wiring harness (LH) and instru-
ment panel wiring harness combinationC-135B-76,82,87,93,95,101,103,104,106,
107,110,111,114,115,118,122,124,127,
128,130,131,132,133,134,135,136,
138,139,140,144,145,146,148,149,
152,153,156,158,164,170,172,175,
177,181,183,185,186,187,190,191,
194,195,196,197,198,206,212,214,
220,222,228,230,238,240,256,257,
258B-21,27
Front wiring harness (RH) and instru-
ment panel wiring harness combinationC-111B-103,106,135,139,157,178,184,203,
211,217,225,233,243B-20,26
Front-ECUA-10XB-73,75,103,104,106,107,110,111,
114,115,124,127,130,131,132,133,
136,140,187,191,258B-6,8
Front-ECUA-11XB-73,104,106,107,111,115,124,127,
131,133, 136,140,186,187,190,191B-6,8
Fuel gauge unit (Sub)D-27B-148,152,156B-31,33
Fuel pressure solenoid valveB-37B-90,98B-11,15
Fuel pump and fuel gauge unit (Main)D-09B-93,101,148,152,156B-30,32
Fuel pump relay 1C-223B-54,55,87,95B-23,29
Fuel pump relay 2C-221B-54,55,87,95B-23,29
Fuel pump relay 3B-140B-93,101B-13,17
Fuel pump resistorB-141B-93,101B-13,17

ENGINE -Engine Assembly11A-45
67±7 N·m*
23 33
24 29
3031
32
2722
98±10 N·m*5.0±1.0 N·m
(Engine oil)
20
21 19
25
42±2 N·m22±4 N·m
40±5 N·m
42±2 N·m
26
26
2834
22±4 N·m12±2 N·m
19. Brake booster vacuum hose
connection
20. Purge hose connection
21. Power steering oil pressure switch
connector
22. Heat protector
AB"23. Power steering oil pump, bracket and
oil reservoir assembly
24. A/C compressor connector

AB"25. A/C compressor
26. Engine oil cooler tube gasket
27. Engine oil cooler feed hose connection28. Engine oil cooler return hose
connection
29. Heater hose connection
30. Fuel return hose connection
"CA31. Fuel high pressure hose connection
"CA32. O-ring
DTransfer assembly
(Refer to Group 22.)
DTransmission assembly
(Refer to Group 22.)
AC""BA33. Engine mounting bracket and stopper
assembly
AD""AA34. Engine assembly

11B-1
ENGINE
OVERHAUL
CONTENTS
GENERAL DESCRIPTION 2...................
SPECIFICATIONS 3..........................
Service Specifications 3.........................
Machining Standards 5.........................
Tightening Torque 5............................
Sealants 8.....................................
Form-In-Place Gasket 8........................
SPECIAL TOOLS 9...........................
ALTERNATOR AND IGNITION SYSTEM 12....
TIMING BELT 13.............................
FUEL SYSTEM 26............................SECONDARY AIR SYSTEM AND INTAKE
MANIFOLD 28...............................
EXHAUST MANIFOLD 30.....................
WATER PUMP AND WATER HOSE 32........
ROCKER ARMS AND CAMSHAFT 34.........
CYLINDER HEAD AND VALVE 40.............
OIL PUMP AND OIL PAN 47.................
PISTON AND CONNECTING ROD 56..........
CRANKSHAFT AND CYLINDER BLOCK 64....

ENGINE OVERHAUL -Specifications11B-6
Items Tightening torque N·m
Camshaft sprocket bolt88±10
Fuel system
Throttle body bolt19±3
EGR valve bolt20±2
Fuel pressure regulator bolt8.8±2.0
Delivery pipe and injector bolt11±1
Vacuum hose and pipe bolt11±1
Solenoid assembly bolt9±1
Vacuum tank bracket bolt9±1
Secondary air system, intake manifold
Exhaust manifold heat protector bolt14±1
Vacuum hose and pipe bolt11±1
Air pipe assembly bolt (eye bolt)49±5
Air pipe assembly bolt (M6 flange)11±1
Air pipe assembly bolt (M8 flange)24±3
Air pipe assembly bolt (M8 washer)14±1
Air control valve assembly bolt22±4
Air control valve bracket bolt22±4
MDP sensor bolt5±1
Intake manifold stay bolt31±3
Intake manifold bolt (M8)20±2
Intake manifold bolt nut (M8)36±6
Exhaust manifold
Engine hanger bolt19±3
Turbocharger heat protector bolt14±1
O2sensor44±5
Exhaust fitting bracket bolt47±6
Exhaust fitting bolt nut59±5
Air outlet fitting bolt19±1
Oil return pipe bolt (flange)14±1
Oil return pipe bolt (washer)9±1
Turbocharger assembly and pipe bolt, nut59±5
Oil pipe bolt (M10 eye bolt)17±2
Oil pipe bolt (M12 eye bolt)31±2
Oil pipe bolt (M12 flange)11±1
Water pipe bolt (flange)10±1
Water pipe bolt (eye bolt)42±7
Exhaust manifold nut (M8)33±6
Exhaust manifold nut (M10)55±10
Water pump, water hose
Engine coolant temperature sensor29±10
Engine coolant temperature gauge unit10.8±1.0

ENGINE LUBRICATION -General Information12-2
GENERAL INFORMATION
The lubrication method is a fully force-fed, full-flow
filtration type. The oil pump is a gear type which
is driven by the crankshaft via the timing belt.
ENGINE OILS
Health Warning
Prolonged and repeated contact with mineral oil
will result in the removal of natural fats from the
skin, leading to dryness, irritation and dermatitis.
In addition, used engine oil contains potentiallyharmful contaminants which may cause skin cancer.
Adequate means of skin protection and washing
facilities must be provided.
Recommended Precautions
The most effective precaution is to adapt working
practices which prevent, as far as practicable, the
risk of skin contact with mineral oils, for example
by using enclosed systems for handling used engine
oil and by degreasing components, where
practicable, before handling them.
Other precautions:
DAvoid prolonged and repeated contact with oils,
particularly used engine oils.
DWear protective clothing, including impervious
gloves where practicable.
DAvoid contaminating clothes, particularly
underpants, with oil.
DDo not put oily rags in pockets, the use of
overalls without pockets will avoid this.
DDo not wear heavily soiled clothing and
oil - impregnated foot - wear. Overalls must be
cleaned regularly and kept separate from
personal clothing.DWhere there is a risk of eye contact, eye
protection should be worn, for example,
chemical goggles or face shields; in addition
an eye wash facility should be provided.
DObtain First Aid treatment immediately for open
cuts and wounds.
DWash regularly with soap and water to ensure
all oil is removed, especially before meals (skin
cleansers and nail brushes will help). After
cleaning, the application of preparations
containing lanolin to replace the natural skin
oils is advised.
DDo not use petrol, kerosine, diesel fuel, gas
oil, thinners or solvents for cleaning skin.
DUse barrier creams, applying them before each
work period, to help the removal of oil from
the skin after work.
DIf skin disorders develop, obtain medical advice
without delay.