to pair MITSUBISHI LANCER EVOLUTION 2007 Service User Guide

WELDED PANEL REPLACEMENT -Quarter, OuterC-14
QUARTER, OUTER
SymbolOperation description
Spot welding
MIG plug welding (J: indicates two panels to be
welded
Y: indicates three panels to be welded)
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded
joints.)
B
D
C
A
B
160±50mm
A
E
500±50mm
C
REPAIR WELDS
Foam acoustic material

Foam acoustic material
3 pointsLeft side

Caution
Do not use heat at areas using foam material as the foam material may burn.

WELDED PANEL REPLACEMENT -Quarter, OuterC-15
D
E
F
F
NOTE ON REPAIR WORK
INSTALLATION
1. When attaching the quarter outer, apply sealant to the
areas indicated in the illustration. For RS-II, attach the
rear pillar silencer protector, and fill the gaps with butly
tape.
: Body sealant
Rear pillar
silencer protector
Left side only

WELDED PANEL REPLACEMENT -RoofC-17
ROOF
SymbolOperation description
Spot welding
MIG plug welding (J: indicates two panels to be
welded
Y: indicates three panels to be welded)
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded
joints.)
REPAIR WELDS
A
C
C
AB
BD
D
: Adhesive
AdhesiveType
Chloroprene-base drying sealant

WELDED PANEL REPLACEMENT -Rear End PanelC-18
REAR END PANEL
SymbolOperation description
Spot welding
MIG plug welding (J: indicates two panels to be
welded
Y: indicates three panels to be welded)
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded
joints.)
REPAIR WELDS

WELDED PANEL REPLACEMENT -Rear FloorC-19
REAR FLOOR
SymbolOperation description
Spot welding
MIG plug welding (J: indicates two panels to be
welded
Y: indicates three panels to be welded)
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded
joints.)
AD
C
B
AB
EF
REPAIR WELDS

WELDED PANEL REPLACEMENT -Rear FloorC-20
CD
EF
(Vehicles
with ACD)
Right
side
only
NOTE
For details on the weld points with the rear end panel refer to REAR END PANEL on P.C-18.
NOTE ON REPAIR WORK
REMOVAL
1. Cut the rear floor panel 320±10 mm from the back
of the rear seat back reinforcement.
Cut the rear floor pan 200±50 mm from the back of
the rear seat back reinforcement as shown in the
illustration.
Rear seat back
reinforcement
200±50 mm

WELDED PANEL REPLACEMENT -Quarter, InnerC-21
QUARTER, INNER
SymbolOperation description
Spot welding
MIG plug welding (J: indicates two panels to be
welded
Y: indicates three panels to be welded)
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded
joints.)
AB
C
A
B
D
EG
H F
I
Vehicles with ACD
REPAIR WELDS
9 points on left side
(With the quarter outer removed)
6 points on
right side
Right
side
only
NOTE
For the weld points to the quarter outer, refer to P.C-14.

WELDED PANEL REPLACEMENT -Front Door Outer PanelC-23
FRONT DOOR OUTER PANEL
SymbolOperation description
Spot welding
MIG plug welding (J: indicates two panels to be
welded
Y: indicates three panels to be welded)
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded
joints.)
REPAIR WELDS
A
B
B
50 mm
C
C
A
: Adhesive
AdhesiveType
Chloroprene-base drying sealant
NOTE
After hemming the door outer panel, MIG spot weld the flange overlap section at a pitch of approx.
50 mm.

WELDED PANEL REPLACEMENT -Rear Door Outer PanelC-24
REAR DOOR OUTER PANEL
SymbolOperation description
Spot welding
MIG plug welding (J: indicates two panels to be
welded
Y: indicates three panels to be welded)
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded
joints.)
A
B
B
C
C
A
REPAIR WELDS
50 mm
: Adhesive
AdhesiveType
Chloroprene-base drying sealant
NOTE
After hemming the rear door outer panel, MIG spot weld the flange overlap section at a pitch of 50
mm.

BODY
REPAIR
CONTENTS
BODY CONSTRUCTION A...................................................
BODY DIMENSIONS B......................................................
WELDED PANEL REPLACEMENT C.........................................
CORROSION PROTECTION D...............................................
SYNTHETIC-RESIN PARTS E................................................
BODY COLOUR F..........................................................
WIRING AND PIPING DIAGRAM G...........................................