catalytic converter MITSUBISHI LANCER EVOLUTION 2007 Service Repair Manual

MPI -General Information13A-5
MULTI-POINT FUEL INJECTION SYSTEM DIAGRAM
L1 Oxygen sensor (front)
L2 Oxygen sensor (rear)
L3 Air flow sensor
L4 Intake air temperature sensor
L5 Throttle position sensor
L6 Camshaft position sensor
L7 Crank angle sensor
L8 Barometric pressure sensor
L9 Engine coolant temperature sensor
L10 Detonation sensor
Engine-ECU
l1 Injector
l2 Idle speed control servo
l3 Fuel pressure control solenoid valve
l4 Waste gate solenoid valve
l5 EGR control solenoid valve
l6 Purge control solenoid valve
l7 Secondary air control solenoid valve
DPower supply
DIgnition switch IG
DIgnition switch ST
DVehicle speed sensor
DA/C switch
DA/C load signal
DTachometer
DPower steering fluid pressure switch
DAlternator FR terminal
DDiagnosis control terminal
DIntercooler water spray switch (automatic)
DIntercooler water spray switch (manual)DEngine control relay
DFuel pump relay 2, 3
DA/C relay
DIgnition coil
DFan controller
DCondenser fan relay (HI)
DCondenser fan relay (LOW)
DEngine warning lamp
DDiagnosis output
DAlternator G terminal
DIntercooler water spray relay
DIntercooler water spray lamp
L1 Oxygen
sensor
(front)
L4 Intake air
temperature
sensorL5 Throttle
position
sensor
L6 Camshaft
position sensorl1 Injector l2 Idle
speed
control
servo
l6 Purge
control
solenoid
valve
Three-way
catalytic converter Canister
Air
inletVacuum
tank
Fuel
pressure
reguratorFrom
fuel tank
To fuel tank
PCV valveFrom
fuel pump
Waste gate
actuatorL2 Oxygen sensor (rear) Check
valveBy-pass
valve
l5 EGR control
solenoid valve
l4 Waste gate
solenoid valve L8 Barometric
pressure
sensor
L3 Air flow
sensorl7 Secondary
air control
solenoid
valve
Secondary
air valvel3 Fuel pressure
control
solenoid valve
EGR
valve
L9 Engine coolant
temperature sensor
L7 Crank angle sensor
L10 Detonation sensor

15-1
INTAKE AND
EXHAUST
CONTENTS
GENERAL INFORMATION 2..................
SERVICE SPECIFICATION 3..................
SPECIAL TOOL 3............................
ON-VEHICLE SERVICE 3.....................
Turbocharger Supercharging Pressure Check 3...
Supercharging Pressure Control System
Check 4.......................................
Waste Gate Actuator Check 4...................
Waste Gate Solenoid Valve Check 5.............
Air Bypass Valve Check 5......................
Intake Manifold Pressure Check 6...............
Secondary Air Control System Check 6..........
Secondary Air Control Solenoid Valve Check 6...
Secondary Air Valve Check 7...................Vacuum Tank Check 7.........................
AIR CLEANER 8.............................
INTERCOOLER 9............................
INTERCOOLER WATER SPRAY 10............
SECONDARY AIR SUPPLY SYSTEM 14.......
INTAKE MANIFOLD 16.......................
EXHAUST MANIFOLD 19.....................
TURBOCHARGER 22.........................
EXHAUST PIPE AND MAIN MUFFLER 26.....
CATALYTIC CONVERTER
(REFER TO GROUP 17.) ....................

17-1
ENGINE AND
EMISSION
CONTROL
CONTENTS
ENGINE CONTROL SYSTEM 2.........
GENERAL INFORMATION 2................
SERVICE SPECIFICATIONS 2...............
ON-VEHICLE SERVICE 2...................
Accelerator Cable Check and
Adjustment 2................................
ACCELERATOR CABLE AND PEDAL 3......
EMISSION CONTROL SYSTEM 4......
GENERAL INFORMATION 4................
Emission Control Device Reference
Table 4.....................................
SERVICE SPECIFICATIONS 5..............
VACUUM HOSE 5..........................
Vacuum Hose Piping Diagram 5..............
Vacuum Circuit Diagram 6....................
Vacuum Hose Check 7......................
Vacuum Hose Installation 7..................
CRANKCASE EMISSION CONTROL
SYSTEM 8................................
General Information 8........................
System Diagram 8..........................
Component Location 9.......................
Positive Crankcase Ventilation System Check 9....
PCV Valve Check 9.........................
EVAPORATIVE EMISSION CONTROL
SYSTEM 10...............................
General Information 10.......................
System Diagram 10..........................
Component Location 10......................
Purge Control System Check 11...............
Purge Port Vacuum Check 11.................
Purge Control Solenoid Valve Check 12.........
Check Valve Check 12.......................
EXHAUST GAS RECIRCULATION (EGR)
SYSTEM 13...............................
General Information 13.......................
Operation 13................................
System Diagram 13..........................
Component Location 14......................
Exhaust Gas Recirculation (EGR) Control System
Check 14...................................
EGR Valve Check 15.........................
EGR Port Vacuum Check 15..................
EGR Control Solenoid Valve Check 16..........
EGR VALVE 17............................
CANISTER 18.............................
CATALYTIC CONVERTER 19................
General Information 19.......................

ENGINE AND EMISSION CONTROL -Emission Control System17-4
EMISSION CONTROL SYSTEM
GENERAL INFORMATION
The emission control system consists of the following subsystems:
DCrankcase emission control system
DEvaporative emission control system
DExhaust emission control system
ItemsNameSpecification
Crankcase emission
control systemPositive crankcase ventilation (PCV) valveVariable flow type
(Purpose: HC reduction)
Evaporative emission
control systemCanister
Purge control solenoid valve
Check valveEquipped
Duty cycle type solenoid valve
Equipped
(Purpose: HC reduction)
Exhaust emission
control systemAir-fuel ratio control device - MPI systemOxygen sensor feedback type
(Purpose: CO, HC, NOx reduction)
Exhaust gas recirculation system
DEGR valve
DEGR control solenoid valveEquipped
Single type
Duty cycle type solenoid valve
(Purpose: NOx reduction)
Catalytic converterMonolith type
(Purpose: CO, HC, NOx reduction)
EMISSION CONTROL DEVICE REFERENCE TABLE
Related partsCrankcase
emission
control
systemEvaporative
emission
control
systemAir/fuel
ratio
control
systemCatalytic
converterExhaust
gas
recirculation
systemReference
page
PCV valve×17-9
Purge control solenoid valve×17-12
Check valve×17-12
MPI system component××GROUP 13A
Catalytic converter×17-19
EGR valve×17-15
EGR control solenoid valve×17-16

ENGINE AND EMISSION CONTROL -Emission Control System17-5
SERVICE SPECIFICATIONS
ItemsStandard value
Purge control solenoid valve coil resistance (at 20_C)Ω30 - 34
EGR control solenoid valve coil resistance (at 20_C)Ω29 - 35
VACUUM HOSE
VACUUM HOSE PIPING DIAGRAM
Fuel
pressure
control
solenoid
valve
Oxygen
sensor
(front)
Check
valve
Fuel
pressure
regulator
PCV valve To
fuel tank
Oxygen sensor (rear) From
fuel pump
Air
inletEGR control
solenoid valve
Purge
control
solenoid
valveCanisterFrom
fuel tank
EGR
valve Injector
Three - way
catalytic converter A
P
E

ENGINE AND EMISSION CONTROL -Emission Control System17-19
CATALYTIC CONVERTER
GENERAL INFORMATION
The three-way catalytic converter, together with
the closed loop air-fuel ratio control based on the
oxygen sensor signal, oxidizes carbon monoxides
(CO) and hydrocarbons (HC) and reduces nitrogen
oxides (NOx).When the mixture is controlled at stoichiometric
air-fuel ratio, the three-way catalytic converter
provides the highest purification against the three
constituents, namely, CO, HC and NOx.
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation
DUnder Cover Removal and Installation (Refer to GROUP 51 - Front Bumper.)
DCrossmember Bar Removal and Installation (Refer to GROUP 32 - Engine Roll Stopper, Centermember.)
123
49±10N·m
13±2N·m 13±2N·m
59±10N·m
50±5N·m
Removal steps
1. Spring
2. Front exhaust pipe
3. Catalytic converter